50-Year-Old Prestressed Segmental Concrete Bridges

The first prestressed segmental concrete bridge in the United States opened to traffic was a small bridge in Madison County, Tennessee. The bridge was constructed using prestressed concrete segments and was opened to traffic in October 1950. Prestressed concrete beams were placed side by side to form the superstructure of the bridge. The construction of this bridge and several other similar prestressed concrete bridges are described herein. The existing condition of eleven prestressed concrete bridges remaining in Tennessee is given. Only minor spalling, leaching, and horizontal cracking are present in the superstructure after fifty years of service. Many of the design features introduced in this design can be found in today’s modern precast segmental concrete bridges.     

Strength-Fatigue Behavior of Fiber Reinforced Polymer Strengthened Prestressed Concrete T-Beams

Strengthening concrete girders with fiber-reinforced polymers (FRP) is becoming an increasingly common practice as more research investigations are favorably qualifying the technique. However, important behavioral aspects, such as fatigue in prestressed concrete beams, are yet to be adequately evaluated. An experimental program was conducted to test five pretensioned, prestressed concrete T beams designed for specific prestressing strand stress ranges under live-load conditions. The experimental testing consisted of precracking the beams, strengthening them with carbon FRP, and mechanically loading them to study the effect of increasing the live load on strand fatigue. The beams were either loaded monotonically to ultimate capacity or cyclically fatigued and then loaded monotonically to failure. All the beams were monotonically loaded past their cracking moment at midspan prior to strengthening, to simulate girders in the field. Beam 1 was tested as a control specimen under static loading up to failure. Beams 2 and 3 were strengthened with carbon FRP to have a design stress range of 124 MPa (18 ksi) under service load condition. Beams 4 and 5 were strengthened to have a higher stress range of 248 MPa (36 ksi). For all the strengthened beams, the failure mode observed was FRP rupture. The results favorably qualify the application of FRP strengthening to increase the live load of concrete beams prestressed with straight strands.     

Modeling of IC Debonding of FRP-Strengthened Concrete Flexural Members

The presence of a fiber-reinforced polymer (FRP) strengthening material bonded to the tension face of a reinforced concrete beam will restrict but not prevent the opening of intermediate flexural cracks due to applied loading. Test results indicate that displacements at the toe of flexural cracks create stress concentrations at the interface of the FRP laminate and the beam, leading to the development of localized interface cracks that, typically, propagate, under the effect of the load, to join the original flexural cracks and cause delamination of the FRP system. This type of FRP delamination is commonly termed intermediate crack (IC) debonding. In this paper the analytical models published in the literature are reviewed and it was found that these models do not correlate well with measured experimental results. This paper proposes an analytical model that characterizes the interface shear stress based on two distinct sources: (1) the change in the applied moments along the length of the member and (2) stress concentrations at the intermediate cracks. The proposed model is compared to an experimental database and shown to predict extremely well most of the test results reported by other researchers. A parametric study, performed using the proposed model, indicates that the model varies with several important variables that are not captured by most of the existing models.     

State of Practice for Positive Moment Connections in Prestressed Concrete Girders Made Continuous

Precast bridges are often constructed as single span for dead load, but continuous for live load. A diaphragm connection is provided for negative moment continuity. However, the connection may also be subjected to positive moments due to time-dependent effects. Because these moments may be large enough to damage the diaphragm or even the girders, a positive moment connection is often provided. This paper reports on a study to determine the types of positive moment connections used across the country and to identify potential problems with these types of connections. A questionnaire survey was conducted to assess the state of practice for precast prestressed concrete bridges made continuous. The survey provides valuable information on this type of bridge and updates a previous survey on this subject.     

Theoretical Study on Short-Term and Long-Term Deflections of Fiber Reinforced Polymer Prestressed Concrete Beams

This paper presents the methods for predicting the short-term and time-dependent deflections of fully or partially prestressed concrete beams with fiber reinforced polymer (FRP) tendons under sustained bending moment and axial force. The age-adjusted effective modulus method is used to model the creep behavior in the concrete and the relaxation in the FRP prestressing tendons. A tension-stiffening model is proposed to evaluate the stiffness of the section after cracking. The analytical values are compared to the test results and it is found that the analytical values are in good agreement with the experimental results.     

Effects of Gradually Anchored Prestressed CFRP Strips Bonded on Prestressed Concrete Beams

Four prestressed concrete beams were constructed and tested to investigate the effectiveness of flexural post-strengthening with prestressed carbon fiber-reinforced polymer (CFRP) strips. One of the beams served as a reference beam, another was bonded with an unstressed CFRP strip, and the remaining two specimens were strengthened with prestressed CFRP strips at two prestressing levels. The gradient method was used for the anchorage of the prestressed CFRP strips. Experimental and analytical calculations are compared with the test results. Further, different failure modes are explained. On the basis of this investigation, recommendations for the use of prestressed CFRP strips anchored with the gradient method are given.     

Long-Term Behavior of Prestressed Old-New Concrete Composite Beams

This paper presents both theoretical and experimental studies of the long-term behavior of prestressed old-new concrete composite beams under sustained loads. General differential equations governing the relationship between the incremental deflection and incremental internal forces of the composite beams were deduced in the theoretical study. Closed-form solutions for simply supported composite beams were obtained and validated using test results reported in previous literature on steel-concrete composite beams. The experimental investigation consisted of static long-term load tests carried out on four prestressed old-new concrete composite beams. The behavior of the old-to-new concrete interface, time-dependent deflections, concrete strains, and prestress losses was carefully observed over 260?days. The long-term test program showed that the midspan deflections and concrete strains increased with time because of creep and shrinkage of the new prestressed concrete. The slip strains at the old-to-new concrete interface were found to be relatively small, indicating that the interface bond was sound enough to prevent slip and that the prestressing loads were effectively transferred to the old concrete. The proposed theoretical models predicted the long-term behavior of the prestressed old-new concrete composite beams with an acceptable degree of accuracy.     

Effects of Temperature Variations on Precast, Prestressed Concrete Bridge Girders

The monitoring of a precast, prestressed girder bridge during fabrication and service provided the opportunity to observe temperature variations and to evaluate the accuracy of calculated strains and cambers. The use of high curing temperatures during fabrication affects the level of prestress because the strand length is fixed during the heating, the coefficients of thermal expansion of steel and concrete differ, and the concrete temperature distribution may not be uniform. For the girders discussed here, these effects combined to reduce the calculated prestressing stress from the original design values at release by 3 to 7%, to reduce the initial camber by 26 to 40%, and to increase the bottom tension stress in service by 12 to 27%. The main effect of applying the standard service temperature profiles to the bridge was to increase the bottom stress by 60% of the allowable tension stress. These effects can be compensated for by increasing the amount of prestressing steel, but in highly stressed girders, such an increase leads to increased prestress losses (requiring yet more strands) and higher concrete strength requirements at release.     

Experimental Behavior of Reinforced Concrete Beams Strengthened with Prestressed CFRP Shear Straps

One promising means of increasing the capacity of existing shear-deficient beams is to strengthen the structure using external prestressed carbon fiber reinforced polymer (CFRP) straps. In this system, layers of CFRP tape are wrapped around a beam to form a strap that acts like a discrete unbonded vertical prestressing tendon. Experiments were undertaken to investigate the influence of the strap spacing, the strap stiffness, the initial strap prestress level and/or any preexisting damage on the strengthened behavior, and mode of failure. An unstrengthened control beam was tested and failed in shear. In contrast, all of the strengthened beams showed a significant increase in their ultimate load capacity with several of the strengthened beams failing in flexure. A number of different failure modes were noted and initial guidelines on the design parameters that influence the propensity for a particular failure mode were developed.     

3D Coordinating Relations between Steel Cables and Concrete of Prestressed Concrete Beam Bridges

Interaction between steel cables and concrete is complicated in prestressed concrete bridges, especially in curved prestressed concrete bridges. The most significant behavior of curved beam bridges under the loads is that, at the same time of vertical flexure, torsion occurs on the cross section, which complicates the mechanical analysis to curved beam bridges. Based on coordinating relations of steel cables and concrete (CRSC), the grillage structure finite-element method was adopted to analyze the spatial effect of curved beam bridges. This way, the effect of all prestressing procedures can be simulated properly, including the prestressing loss due to concrete shrinkage and creep, batch prestressing of the cables, etc. Furthermore, it is effective to analyze the integrated behavior of the combined steel cables space out and concrete. The efficiency and reliability of the CRSC method is demonstrated by our analysis system WXQ2.0 developed for curved-skew bridges.     

Shear Lag Effect in Simply Supported Prestressed Concrete Box Girder

In this paper, derivation and computed formulas are provided for the shear lag coefficient in a simply supported prestressed concrete box girder under dead load. In the case of prestressed tendons having parabolic configurations, formulas to compute the shear lag effect are also developed. The magnitude of upward loading intensity caused by prestress as well as the relationship between the height of the box girder and the sag of prestressed tendons have been fully treated. Conclusions are drawn that the shear lag effect caused by dead load and prestress force is equivalent to dead load acting alone, provided that the prestressed tendon is set up with a parabolic profile. Shear lag effect caused by movable load is also analyzed according to the eccentricity of the load to the half-width ratio of the box girder. Charts were prepared to predict the shear lag coefficient for live load. Finally, having considered the shear deformation of flanges, the deflection of box girders is studied for both uniformly distributed load and concentrated load. Examples are given for illustrative purpose.     

Semianalytical Modeling of Concrete Beams Rehabilitated with Externally Prestressed Composites

This study attempts to develop a semianalytical model for the mechanical behavior of reinforced concrete (RC) beams rehabilitated with externally prestressed carbon fiber-reinforced polymers (CFRP) laminates. The main significance of this study is the model of the process of degradation of RC beams until failure and its recovery through externally prestressed CFRP. Experiments have been carried out to observe the load–deflection behavior of fresh RC beams until the load resistance of the beam is exhausted. The beams have been rehabilitated with external CFRP laminates with varying levels of prestress. The rehabilitated beams have been reloaded until failure. The load–deflection behavior of the fresh and rehabilitated beams has been compared. A model for the load–deflection behavior of the fresh and rehabilitated beam has been proposed. The main import of the model is that it incorporates the effect of confinement of concrete. The model shows very good agreement with the experimental results.     

Analysis and Design Procedure for FRP-Strengthened Prestressed Concrete T-Girders Considering Strength and Fatigue

Controlling the prestressing strand-stress range in precracked prestressed concrete girders is critical in the FRP strengthening process to avoid long-term fatigue failures. This paper will address the details of a design procedure that was developed to satisfy target-strengthening requirements while imposing stress range serviceability limits. Two main CFRP flexural strengthening designs were established for use in the experimental program herein. In the first, the amount of CFRP was designed to limit the average strand-stress range to 125?MPa (18?ksi), as per AASHTO requirements, under service live load while maintaining the service-ultimate moment relationship constant. The second design was intended to double the strand-stress range under service live load while keeping the same service-ultimate moment relationship. This was accomplished with iterative cycles of nonlinear sectional analysis to determine the amount of external CFRP reinforcement needed to yield both the targeted stress range and ultimate capacity. The girders were overly reinforced for shear with internal steel stirrups. However, external CFRP stirrups were used to prevent the longitudinal CFRP from premature separation and to develop full flexural capacity. The ACI 318-05 model for shear friction was used for this purpose. The paper also presents analysis results to qualify the experimental behavior of the tested girders. Load-deflection, load-strain, and moment-strand stress variations are seen to have excellent correlation with corresponding experimental curves. CFRP is shown to develop higher strains across cracks relieving strand stresses at these critical locations.     

Stability of Slender Webs of Prestressed Concrete Box-Girder Bridges

Long-span, prestressed concrete, box-girder bridges are haunched and have a span-to-depth ratio of 15 to 20 at the piers. This leads to slender webs, particularly for bridges built with high performance concrete. For girders with sloped webs and constant bottom slab width, the web plate is normally warped, which leads to web curvature in the direction of the principal compressive stresses. It is first shown that buckling is not critical as long as the web is uncracked. But, if the webs have shear cracks, the slenderness ratio of the diagonal compression struts can be very high so that the moments and stability of the curved struts need to be studied. It is shown that the tensile forces in the stirrups—determined according to the truss analogy—will counteract the lateral deformations of the slender compression struts. The procedure, which was developed for the design of the Confederation Bridge in Eastern Canada, will be illustrated by applying it to the slender webs of that bridge.     

Concrete Beams Strengthened with Prestressed Near Surface Mounted CFRP

Retrofitting concrete structures with fiber reinforced polymer (FRP) has today grown to be a widely used method throughout most parts of the world. The main reason for this is that it is possible to obtain a good strengthening effect with a relatively small work effort. It is also possible to carry out strengthening work without changing the appearance or dimensions of the structure. Nevertheless, when strengthening a structure with external FRP, it is often not possible to make full use of the FRP. The reason for this depends mainly on the fact that a strain distribution exists over the section due to dead load or other loads that cannot be removed during strengthening. This implies that steel yielding in the reinforcement may already be occurring in the service limit state or that compressive failure in the concrete is occurring. By prestressing, a higher utilization of the FRP material is made possible. It is extremely important to ensure that, if external prestressing is used, the force is properly transferred to the structure. Most of the research conducted with prestressing carbon fiber reinforced polymer (CFRP) for strengthening has been on surface bonded laminates. However, this paper presents research on prestressed CFRP quadratic rods bonded in sawed grooves in the concrete cover. This method has proven to be an advantageous means of bonding CFRP to concrete, and in comparison to surface bonded laminates, the shear and normal stress between the CFRP and the concrete are more efficiently transferred to the structure. In the presented test, no mechanical device has been used to maintain the prestress during testing, which means that the adhesive must transfer all shear stresses to the concrete. Fifteen beams with a length of 4?m have been tested. The tests show that the prestressed beams exhibited a higher first-crack load as well as a higher steel-yielding load as compared to nonprestressed strengthened beams. The ultimate load at failure was also higher, as compared to nonprestressed beams, but in relation not as large as for the cracking and yielding. In addition, the beams strengthened with prestressed FRP had a smaller midpoint deflection. All strengthened beams failed due to fiber rupture of the FRP.     

External Prestressed Carbon Fiber-Reinforced Polymer Straps for Shear Enhancement of Concrete

The use of fiber-reinforced polymers (FRPs) for the strengthening and repair of existing concrete structures is a field with tremendous potential. The materials are very durable and, hence, ideally suited for use as external reinforcement. Although extensive work has been carried out investigating the use of FRPs for flexural strengthening, a fairly recent development is the use of these materials for the shear strength enhancement of concrete. The current system investigates the use of posttensioned, nonlaminated, carbon fiber-reinforced polymer (CFRP) straps as external shear reinforcement for concrete. Experiments were carried out on an unstrengthened control beam and beams strengthened with external CFRP straps. It was found that the ultimate load capacity of the strengthened beams was significantly higher than that of the control specimen. Existing design codes and analysis methods were found to underestimate the ultimate resistance of the control specimen and the strengthened beams. Nevertheless, the modified compression field theory provided insight into possible failure mechanisms and the influence of the strap prestress level on the structural behavior. It is concluded that the use of these novel stressed elements could represent a viable and durable means of strengthening existing concrete infrastructure.     

Process Model Perspectives on Management and Engineering Procedures in the Precast/Prestressed Concrete Industry

The preparation of detailed models of information and process flow by 14 member companies of the North American Precast Concrete Software Consortium has provided a unique window into the current management, engineering design, and production operations in this industry. The modeling was performed using the authors’ Georgia Tech Process for Product Modeling tool, within the framework of the consortium’s effort to develop a precast concrete product model and to specify new integrated three dimensional modeling software. The paper opens with a comparative economic review of precast construction internationally and in North America, which reveals that the market share of precast construction in North American is relatively low. The models are analyzed and aspects of the underlying management procedures that they reveal are discussed, such as types of contracting arrangements, cost estimating, design outsourcing, engineering design communication, mold design, product diversity, and quality control. The results highlight aspects of precast management processes that may be re-engineered through appropriate application of information technology.     

Behavior of Prestressed Concrete Strengthened with Various CFRP Systems Subjected to Fatigue Loading

Many prestressed concrete bridges are in need of upgrades to increase their posted capacities. The use of carbon fiber-reinforced polymer (CFRP) materials is gaining credibility as a strengthening option for reinforced concrete, yet few studies have been undertaken to determine their effectiveness for strengthening prestressed concrete. The effect of the CFRP strengthening on the induced fatigue stress ratio in the prestressing strand during service loading conditions is not well defined. This paper explores the fatigue behavior of prestressed concrete bridge girders strengthened with CFRP through examining the behavior of seven decommissioned 9.14?m (30?ft) girders strengthened with various CFRP systems including near-surface-mounted bars and strips, and externally bonded strips and sheets. Various levels of strengthening, prestressing configurations, and fatigue loading range are examined. The experimental results are used to provide recommendations on the effectiveness of each strengthening configuration. Test results show that CFRP strengthening can reduce crack widths, crack spacing, and the induced stress ratio in the prestressing strands under service loading conditions. It is recommended to keep the prestressing strand stress ratio under the increased service loading below the value of 5% for straight prestressing strands, and 3% for harped prestressing strands. A design example is presented to illustrate the proposed design guidelines in determining the level of CFRP strengthening. The design considers the behavior of the strengthened girder at various service and ultimate limit states.     

Predicted and Measured Performance of Prestressed Concrete Bridges

Testing results of six existing prestressed concrete bridges are used to evaluate analytical methodologies. These bridges cover different span lengths, number of lanes, and skew angles. Strains, load distribution factors, and ratings predicted by finite-element analyses and AASHTO code specifications are compared with those from measurements. The comparison reveals a significant difference between the analytical and test results due to the effects of many field factors. Factors that exist in reality but whose effects on bridge performance cannot easily be quantified are defined as field factors. Due to these field factors, existing bridges are different from idealized calculation models and are thus defined as field bridges. To examine this difference and to quantify their effects, some field factors are modeled in a more refined finite-element analysis. It is found that the field factors have a larger effect on the maximum strain than on the load distribution factor. Parametric studies of the effects of diaphragms, bearing stiffness, and skew angles on the load distribution and maximum strain are conducted.     

Effect of Partial Unbonding on Prestressed Near-Surface-Mounted CFRP-Strengthened Concrete T-Beams

The flexural behavior of RC T-beams strengthened with prestressed near-surface-mounted (NSM) carbon fiber-reinforced-polymer (CFRP) reinforcement was investigated. The specific objective was to study the effect of partial unbonding of the CFRP reinforcement on the beam flexural behavior to increase the deformability. A total of eight RC T-beams were tested under four-point monotonic loading. The main variables were the level of prestressing force in the CFRP bars and the unbonded length at the midspan of the beam. The test results showed that all of the prestressed strengthened beams effectively improved the ultimate load-carrying capacity and the serviceability performance compared to the unstrengthened beam. The partially bonded prestressed beams exhibited an enhancement of the deformability compared to the fully bonded beams while minimizing the reduction of the load-carrying capacity. Partial unbonding was more effective to improve the deformability at higher levels of prestressing force. The general behavior of the partially bonded beams was reasonably well predicted by an analytical model developed previously by the writers.