Influence of phosphate species on green rust I transformation and local structure and morphology of γ-FeOOH

To clarify the role of phosphate in the formation of corrosion products, the transformation of GRI(Cl⁻) with the addition of phosphate was characterized through XRD, TEM, and solution analysis. Electrochemical analysis showed that the transformation of GRI(Cl⁻) was delayed and the size of the final products, i.e., γ-FeOOH was reduced in the phosphate added case. X-ray absorption spectroscopy indicated that the neighboring Fe–Fe coordination number of FeO₆ octahedral unit in γ-FeOOH was decreased. These effects of phosphate are attributed to its adsorption on GRI(Cl⁻) and nucleated γ-FeOOH that prevented particle growth during oxidation process.     

Comparison between the oxidation of iron in oxygen and in steam at 650–750 °C

Oxidation of iron was investigated in oxygen and in steam at 650–750 °C by TGA, OM, SEM, and XRD. In oxygen, parabolic kinetics and multilayer oxide scales composed of typical three iron oxides were observed. Noticeably, the scale adhesion was very poor. In steam, linear-parabolic shape kinetics and multilayer oxide scales with fewer pores were found. As indicated by Pt marking, inward-growing process in steam was considered to result in the improvement of scale contact. Based on the experimental results, scaling mechanism of iron in steam was discussed.     

Oxidation of 316 stainless steel in supercritical water

The oxide scales of 316 stainless steel (316 SS) have been examined after exposure to supercritical water (SCW) with 2.0% H₂O₂ for up to 250 h. The exposed samples were analyzed using weight measurement, scanning electron microscopy (SEM), and X-ray diffraction analysis (XRD). It was found that mass gain of all samples increased with increasing temperature and exposure time. Higher temperature SCW resulted in rougher surfaces and thicker oxide scales. Duplex layer oxide structures with Ni-enrichment at the oxide/metal interface developed on all samples exposed to SCW, which were identified as Fe₂O₃/Fe₃O₄ + spinel/Cr₂O₃/Ni-enrichment/316 SS from the outer to inner layer. The possible oxidation mechanisms are also discussed.     

Reaction of modified SUS316 with tellurium under low oxygen potentials

Corrosion behavior of modified SUS316 has been studied under different oxygen potentials with tellurium vapor. Under the condition of oxygen potential ?−500 kJ/mol and tellurium vapor pressure of 8.9 × 10⁻⁴ atm, duplex corrosion layers formed on the surface of specimens, which mainly consisted of chromium telluride, iron telluride and chromium oxide. The thickness of corrosion layer was increased with decreasing the oxygen potential. Furthermore, the amount of oxygen uptake in sample corroded with tellurium vapor was much greater than that in sample oxidized without tellurium vapor.     

Effect of cooling rate on oxidation resistance and powder ignition temperature of AM50 alloy with addition of yttrium

This paper focused on the effect of cooling rate on oxidation resistance and ignition temperature (T_i) of AM50 alloy. Y addition of 0.0 wt%, 0.15 wt%, 0.28 wt%, 0.45 wt% and 1.00 wt%, respectively was added to the AM50 alloy. The result showed that the oxidation resistance was directly affected by the microstructure. Rapid solidification (RS) had a positive effect on improving the oxidation resistance. It is noticeable that no Al₂Y intermetallic compound was found in the microstructure after RS. Elemental Y dissolved in the solid solution increased with increasing Y addition after RS. It is confirmed that Y addition dissolved in the solid solution and phase distribution were key factors for improving the oxidation resistance.     

Effect of biofilm on cast iron pipe corrosion in drinking water distribution system: Corrosion scales characterization and microbial community structure investigation

Effect of biofilm on corrosion scales of cast iron pipe was studied with the biofilm community structure investigated by PCR-DGGE to give an explanation to MIC from the viewpoint of microbial phase. Corrosion scales were identified with XRD and XPS. It was demonstrated that biofilm can greatly affect element composition and crystalline phase of corrosion scales. Biofilm can accelerate corrosion in 7 d, but inhibit corrosion after 7 d, which was due to iron bacteria and iron reducing bacteria (IRB), respectively. DGGE fingerprinting gave a well explanation to this transition, which might be contributed to the change of biofilm microbial diversity.     

Influence of silicon on local structure and morphology of γ-FeOOH and α-FeOOH particles

The extended X-ray absorption fine structure (EXAFS) method was used for investigating the local structures of lepidocrocite and goethite with and without silicon. The structure and morphology of these particles were investigated using X-ray diffraction and transmission electron microscopy, respectively. The bonding structure was examined by Fourier transform infrared spectroscopy (FT-IR). When silicon species was added, the structure and morphology changed while the linkage of FeO₆ octahedral units was distorted. The FT-IR spectra revealed the formation of the Fe-O-Si bond in particles containing silicate ions, and the characteristic bond affects the local structure and morphology of the particles.     

The isothermal and cyclic oxidation behaviour of two Co modified aluminide coatings at high temperature

The isothermal and cyclic oxidation behaviour of two Co modified aluminide coatings together with the simple aluminide coating were performed at 1000 °C and 1100 °C. All the three coatings show a much lower oxidation rate compared with the bare alloy. Results also indicate the addition of Co to the aluminide coating decreases the oxidation resistance slightly. It can be ascribed to that Co is easier to be oxidized than Ni at high temperature, and the Cr(W) rich phases which could act as a diffusion barrier are less in the coating with higher Co content.     

Ion-plated Al-Al2O3 films as diffusion barriers between NiCrAlY coating and orthorhombic-Ti2AlNb alloy

Ion-plated Al-Al₂O₃ cermet films were fabricated as diffusion barriers between NiCrAlY coating and orthhombic-Ti₂AlNb alloy. The oxidation and interdiffusion behaviour of coatings with and without diffusion barrier were investigated in isothermal and cyclic oxidation tests at 800 °C. The results indicated that substantial interdiffusion and rapid oxidation degradation occurred in the coated specimens without diffusion barrier. With Al-Al₂O₃ diffusion barriers, deferred interdiffusion and improved oxidation resistance was observed. Among them, duplex coating containing 1Al-Al₂O₃ interlayer exhibited the best performance. Coefficient of diffusion hindering and factor of reaction hindering were proposed to compare and quantify the efficiency of the diffusion barriers.     

Control of polymorphism in Al2O3 scale formed by oxidation of alumina-forming alloys

The selective oxidation of specific components in alumina-forming alloy such as CoNiCrAlY under precisely regulated oxygen partial pressures (P_O2) can be used to control polymorphism in Al₂O₃ scale formed on the alloy. Dense, smooth α-Al₂O₃ scale was formed rapidly by treatment at 1323 K under a thermodynamically determined P_O2, where both aluminum and chromium in the alloy were oxidized and elements such as cobalt and nickel were not oxidized. By contrast, under a higher P_O2 all the components in the alloy were oxidized, the transformation was obviously retarded, and (Co,Ni)(Al,Cr)₂O₄ was produced.     

Early high temperature oxidation behaviour of Ti(C,N)-based cermets in air

Isothermal oxidation behaviour of two Ti(C,N)-based cermets (TiC-10TiN-16Mo-6.5WC-0.8C-0.6Cr₃C₂-(32-x)Ni-xCr, x = 0 and 6.4 wt%) was investigated in air at 800-1100 °C up to 2 h. Mass gains exhibited neither linear nor parabolic law during isothermal oxidation. The oxide scales formed at 800-1100 °C were multi-layered, consisting of NiO outerlayer, NiTiO₃ interlayer and TiO₂-based innerlayer. The internal oxidation zones formed at 1000-1100 °C consisted of Ti-based, Ni-based and Mo-based complex oxides. Cermet with 6.4 wt% Cr exhibited superior oxidation resistance, due to the presences of Cr_0.17Mo_0.83O₂ in TiO₂-based innerlayer of the oxide scale and Cr-rich Ti-based complex oxide in the internal oxidation zone.     

Comparison of the dry and wet oxidation at 900 °C of η-Fe2Al5 and δ-Ni2Al3 coatings

η-Fe₂Al₅ and δ-Ni₂Al₃ coatings were correspondingly prepared by aluminizing a carbon steel without and with pre-electrodeposition of a Ni film. Compared to the η-Fe₂Al₅/steel system, the δ-Ni₂Al₃/Ni film/steel system is much better oxidation resistant at 900 °C in the airs without and with 40% water vapor, because of prevention of numerous cavities at the alumina scale/coating interface, and because of mitigation of degradation of the coating due to decreased interdiffusion between the aluminide and the Ni film. Moreover, each aluminide coating has different oxidation kinetics in the dry- and wet air. The reasons for the results are discussed.     

Oxidation behaviour of Ti–Al–C films composed mainly of a Ti2AlC phase

This paper addresses the oxidation behaviour of Ti–Al–C films composed mainly of a Ti₂AlC phase. The films exhibited rather low oxidation rates at 600 and 700 °C, with an oxygen-rich zone or a thin oxide layer appearing on the film surfaces. Much faster oxidation rates were observed at 800 and 900 °C. The Ti₂AlC phase was quickly consumed by oxidation. From the film surface to the inner zone, TiO₂-rich layer, Al₂O₃-rich layer, and TiO₂ + Al₂O₃ mixed layer was observed, respectively. The oxidation mechanism of the Ti–Al–C film is discussed based on the experimental results.     

Influence of silicate ions on the formation of goethite from green rust in aqueous solution

We investigated the influence of silicate ions on the formation of goethite converted from hydroxysulphate green rust, which was synthesized by neutralizing mixted solution of Fe₂(SO₄)₃ and FeSO₄ with NaOH solution, by O₂ in an aqueous solution. The pH and oxidation-reduction potential of the suspension and the Fe and Si concentrations in supernatant solutions were analyzed. X-ray diffraction results for the solid particles formed during the conversion were consistent with the results of the solution analyses. The results indicated that silicate ions suppressed the conversion from green rust to α-FeOOH and distorted the linkages of FeO₆ octahedral units in the α-FeOOH structure.     

Oxidation of green rust suspensions containing different chromium ion species

The oxidation of hydrosulphate green rust (GR2(SO₄²⁻)) suspension containing different chromium ion species was investigated by X-ray diffraction, X-ray absorption spectroscopy and transmission electron microscopy. The pH, oxidation-reduction potential and amount of dissolved oxygen in aqueous solutions were measured during the reactions. The results show that the addition of Cr(III)₂(SO₄)₃ solution suppresses the transformation of GR2(SO₄²⁻) into iron oxyhydroxides and oxides in aqueous solution, while the addition of Na₂Cr(VI)O₄ solution promotes the transformation of GR2(SO₄²⁻) in which Cr(VI) is reduced to Cr(III); α-FeOOH particles were refined by the addition of the chromium ions.     

Oxidation inhibition of γ-TiAl alloy at 900 °C by inorganic silicate composite coatings

Inorganic silicate composite coatings on γ-TiAl were fabricated by air spraying. The oxidation behaviour of the alloy was investigated at 900 °C. The results indicated that rapid oxidation occurred in the γ-TiAl, and multilayered non-protective TiO₂ and Al₂O₃ scales formed. For coated γ-TiAl alloy, the oxidation was markedly inhibited; a thin Al₂O₃ layer was detected, which improved the oxidation resistance of the alloy. The low oxygen partial pressure at the interface of the coatings and the alloy promotes the preferentially oxidation of Al in the γ-TiAl substrate, and the outward diffusion of Ti to form TiO₂ was retarded.     

Ex-situ and in-situ X-ray diffractions of corrosion products freshly formed on the surface of an iron-silicon alloy

Ex-situ X-ray diffraction measurements of a small amount of samples extracted from wet corrosion products freshly formed on a pure iron and iron-2 mass% silicon surfaces have been conducted using synchrotron radiation for clarifying the formation process of corrosion products. The results showed that γ-FeOOH was formed on the outer side of wet corrosion products formed on the surface of the pure iron by sodium chloride solution, while γ-FeOOH, α-FeOOH, Fe₃O₄, and green rusts were formed on the inner side. On the other hand, in comparison to the case of the pure iron, a significant formation of β-FeOOH was observed in the iron-silicon alloy. Influences of silicon alloying on corrosion products formed by aqueous solution containing sulfate ions were also observed. Furthermore, in-situ diffraction measurements by a conventional X-ray source were conducted for analyzing corrosion products formed on the pure iron and iron-silicon alloy surfaces by cyclic exposure to wet and dry atmospheres. The results obtained by the in-situ diffraction and ex-situ diffraction measurements on the corrosion products were consistent.