纳米镁合金块体的制备及其力学性能

通过氢化-歧化-脱氢-重组,结合放电等离子体烧结以及热挤压技术,获得了平均晶粒尺寸约15 nm的纳米晶镁合金块体。纳米晶AZ91镁合金棒材的力学性能表征显示其室温拉伸强度高达267 MPa,同时也表明当晶粒尺寸小于20 nm时纳米晶镁合金具有特殊的力学行为,证明了一种反Hall-Petch关系的存在。     

挤压铸造制备半固态AZ61镁合金的组织演变及力学性能(英文)

采用挤压铸造后直接二次重熔的方法制备半固态AZ61镁合金。首先通过挤压铸造预成形铸态AZ61镁合金,以获得细小的枝晶;然后在半固态区间进行二次重熔,细小的枝晶演变成球状晶,完全球化的晶粒被液相均匀包裹。研究结果表明:通过挤压铸造预成形的铸态AZ61镁合金与传统铸造预成形的铸态AZ61镁合金相比,在相同的二次重熔条件下,挤压铸造预成形的铸态AZ61镁合金获得更细小的半固态组织。此外,挤压铸造加上二次重熔触变成形的AZ61镁合金,力学性能优于传统铸造后二次重熔触变成形的AZ61镁合金。     

氢化-脱氢法制备ZK60镁合金纳米晶材料

研究了铸态ZK60镁合金粉末的氢化-脱氢优化技术及其在此过程中的晶粒尺寸纳米化机理。通过XRD、OM和TEM考察了氢化-脱氢过程中ZK60镁合金粉末相结构和显微组织演化规律,获得了制备纳米晶材料的氢化、脱氢工艺条件。结果表明:ZK60合金粉末在450℃、2 MPa条件下保温12 h后能够完全氢化,随后在350℃保温并连续抽真空3 h即可完全脱氢,在此过程中ZK60合金粉末的平均晶粒尺寸也从约150μm被细化到约30 nm。     

AZ31B镁合金再结晶过程的动力学

对AZ31B镁合金热轧板材退火处理的静态再结晶进行了动力学分析。结果表明:AZ31B镁合金再结晶晶粒分数与退火时间的关系可以用JMAK方程进行描述,由实验数据计算得到AZ31B镁合金再结晶激活能为59.6~69.3 kJ/mol,在200,250,300,350℃和400℃时再结晶完成的时间分别为373~389,72.1~87.2,18.0~26.3,5.6~9.6 min和2.1~4.1 min,计算同时得到AZ31B镁合金再结晶动力学曲线,该曲线可以为制定AZ31B镁合金退火处理工艺提供参考。     

脉冲电流条件下工业态AZ31镁合金板材的气胀成形

为解决工业态非细晶AZ31镁合金板材气胀成形能力差、成形极限低等问题,将脉冲电流引入到材料的气胀成形过程中,并对工业态非细晶AZ31镁合金板材进行脉冲电流辅助气胀成形研究。自由胀形实验表明:脉冲电流可提高工业态非细晶AZ31镁合金板材的气胀成形极限。显微组织分析表明:在脉冲电流辅助变形条件下,非细晶AZ31镁合金板材的气胀成形是多种变形机制综合作用的结果,这包括晶界滑移及扩散蠕变,晶内位错滑移及孪晶变形等。对脉冲电流作用机制的分析表明:脉冲电流可提升位错的扩散活性,增强其可动性,从而促进了上述变形机制的作用效果,提高了材料的气胀成形能力。     

AZ31镁合金高温本构方程

分析并建立了具有动态再结晶型金属的本构方程模型，用Gleeble—1500D热／力模拟仪对AZ31镁合金进行圆柱体单向热压缩试验，并根据实验结果分析计算了本构方程模型中的各参数，获得了完整的AZ31镁合金高温本构方程?用本构方程计算了实验条件下的流变应力，计算值与实验值能较好地吻合，误差在8％以内。可为制订AZ31镁合金的热加工工艺提供理论与数据。     

铸态AZ31B镁合金热变形研究

以铸态AZ31B镁合金材料为基础,采用Gleeble-1500D热变形模拟试验机对铸态AZ31镁合金在250、300、350、400℃,应变速率0.005、0.05、0.5 s-1条件下的再结晶行为进行研究,建立了热变形方程,再结晶运动学模型、晶粒尺寸模型。结果表明:在较高温度或较低应变速率下可得到较为细小的晶粒,从而对减小晶界处的孪晶位错密度,为后期轧制铸轧镁板生产过程中降低边裂产生的概率提供依据。     

热挤压工艺对AZ31镁合金组织与力学性能的影响

在不同挤压条件下对AZ31镁合金进行了热挤压试验,并对挤压前后材料组织与力学性能的变化进行了分析.研究结果表明,AZ31镁合金热挤压时发生了动态再结晶,材料组织比铸态时细化,力学性能大幅度提高;AZ31镁合金挤压后的组织及力学性能受挤压温度及冷却方式影响,在本试验范围内,AZ31镁合金在623 K挤压后空冷得到的组织均匀细小,力学性能良好.     

镁合金复合变形过程中的动态再结晶及微观组织演变规律研究

对挤压态AZ31镁合金进行了压痕-压平复合变形工艺实验研究,分析了复合变形工艺参数对镁合金动态再结晶组织及孪晶组织的影响规律。研究结果表明,经过复合变形后,AZ31镁合金的微观组织呈现孪晶组织和动态再结晶组织。复合变形系数和变形温度对镁合金微观组织影响明显。随着复合变形系数的增大和变形温度的提高,动态再结晶体积分数随之增大,动态再结晶组织逐渐增多,最后覆盖原始孪晶组织,得到分布均匀且细小的等轴晶,有效改善了镁合金材料的组织性能。     

不同状态Mg-9Sr中间合金对AZ31镁合金铸态组织的影响

研究Mg-9Sr中间合金及其处理工艺对AZ31镁合金铸态组织的影响。结果表明：在AZ31镁合金中加入不同状态的Mg-9Sr中间合金（常规铸态、快速凝固态、固溶态和轧制态）对AZ31镁合金均有很好的晶粒细化效果,其中轧制态Mg-9Sr中间合金的细化效果最好,其次依次为固溶态、常规铸态和快速凝态Mg-9Sr中间合金。在Sr加入量0.1%和熔体保温时间80 min条件下,轧制态Mg-9Sr中间合金可使AZ31镁合金获得62 μm的最小平均晶粒尺寸。     

Nanocrystalline Mg and Mg alloy powders by hydriding-dehydriding processing

The process of mechanically assisted hydriding and subsequent thermal dehydriding was proposed to produce nanocrystalline Mg and Mg alloy powders using pure Mg and Mg-5.5%Zn-0.6%Zr(mass fraction)(ZK60 Mg) alloy as the starting materal.The hydriding was achieved by room-temperature reaction milling in hydrogen.The dehydriding was carried out by vacuum annealing of the as-milled powders.The microstructure and morphology of both the as-milled and subsequently dehydrided powders were characterized by X-ray diffraction analysis(XRD) ,transmission electron microscopy(TEM) ,and scanning electron microscopy(SEM) ,respectively.The results show that,by reaction milling in hydrogen,both Mg and ZK60 Mg alloy can be fully hydrided to form nanocrystalline MgH2 with an average grain size of 10 nm.After subsequent thermal dehydriding at 300℃,the MgH2 can be turned into Mg again,and the newly formed Mg grains are nanocrystallines,with an average grain size of 25 nm.     

Desorption behaviour and microstructure change of nanostructured hydrided AZ31 Mg alloy powders

In order to optimize the dehydriding process for producing nanocrystalline Mg alloy powders by hydriding-dehydriding treatment,nano-structured as-hydrided Mg-3%Al-1%Zn(AZ31 Mg)(mass fraction)alloy powders were thermally dehydrided at various temperatures from 275 to 375℃.The kinetics of hydrogen desorption was examined by hydrogen discharge measurement during dehydriding.The microstructure of the as-hydrided and the subsequently fully dehydrided alloy powders was investigated by X-ray diffraction analysis(XRD)and transmission electron microscopy(TEM),respectively.Both the desorption kinetics and the grain size of the alloy after complete dehydriding were found to be strongly dependent on the processing temperature.The higher the temperature,the faster the desorption,and the more significant the grain growth.When the desorption temperature was raised from 300 to 375℃,the time to achieve complete dehydriding was shortened from 190 to 20 min,and the average grain size increased correspondingly from 20 to 58 nm.     

经四氢呋喃改性后Mg的储氢性能SCIEI

本文研究了用四氢呋喃(简称THF)改性过的Mg(简称THF-Mg)的吸放氢性能。电子结构,晶体结构及其氢化物的稳定性与微观形貌。THF-Mg经20次吸放氢循环后,在3.5MPa氢压力及643K温度下,吸氢量为3.5wt-％;在1.3Pa真空,643K温度下,放氢量为3.2Wt-％,THF改变了Mg的电子结构,但不改变晶体结构。在吸氢后的产物中,除MgH_2相外,还有新的氢化物相形成。Mg中形成的氢化物是多晶体,晶内广泛存在着的滑移带和孪晶表明,Mg吸氢相变发生较大的畸变。     

AZ31镁合金铸态组织及其退火工艺研究

研究了AZ31合金的铸锭组织及其退火工艺,为AZ31镁合金由铸态组织直接塑性变形提供了一定的参考依据。     

Formation of a protective layer against corrosion on Mg alloy via alkali pretreatment followed by vanillic acid treatment

Although Mg alloy possesses high specific strength, low density, and good biocompatibility, poor corrosion resistance hinders its further applications. In the present study, an innovative protective layer against corrosion was prepared on the AZ31 Mg alloy via alkali pretreatment followed by vanillic acid treatment. The alkali pretreatment supplied –OH for the AZ31 Mg alloy surface to react with vanillic acid. The vanillic acid treatment played a crucial role in enhancing the corrosion resistance due to the excellent ability to act as a barrier and retard aqueous solution penetration, which effectively isolated the underlying Mg alloy from the corrosive environment. The corrosion current density of alkali and vanillic acid-treated Mg alloy (AZ31V) almost showed two orders of magnitude lower values in comparison with that of the AZ31 Mg alloy, and the corrosion potential of AZ31V Mg alloy increased from −1.41 to −1.25 V. The immersion tests proved that there was no occurrence of severe corrosion. Hence, the alkali pretreatment and vanillic acid treatment may represent a promising method to improve the corrosion resistance of Mg alloy.     

AZ31镁合金管材挤压成形数值模拟研究

根据等温压缩实验所得AZ31镁合金应力一应变数据,拟合出材料温成形应力一应变曲线,应用有限元法模拟AZ31镁合金管材的挤压成形,着重探讨了AZ31镁合金挤压成形过程中,温度、速度、润滑等因素对金属流动的影响,为管类零件挤压成形工艺提供了科学依据。     

镁铝轻质复合板多层挤压复合工艺

采用挤压工艺对AZ31镁合金板和6061铝合金板进行多层挤压复合,结合扫描电镜、能谱分析仪、金相显微镜、EBSD以及万能拉伸试验机等分析手段,研究了不同坯料层数对AZ31/6061复合板的微观组织及力学性能的影响。实验结果表明:复合板镁合金侧中存在大量的细小再结晶晶粒和少量变形组织,复合板铝合金侧的晶粒呈现典型的带状结构,且周围有大量细小再结晶晶粒生成;此外,复合板中Mg/Al界面具有良好的冶金结合,且有不同厚度的界面反应层生成,其中P1板的界面反应层以Mg_2Al_3为主,P2板靠近镁合金侧有Mg_(17)Al_(12)生成,靠近铝合金层有Mg_2Al_3生成。     

Enhanced Hydriding and Dehydriding Kinetics of as-Spun Nanocrystalline Mg2Ni-Type Alloy Substituting Ni with Cu

为了改善Mg2Ni型合金的吸放氢动力学性能,用Cu部分替代合金中的Ni。用快淬工艺制备了纳米晶Mg2Ni1-xCux(x=0,0.1,0.2,0.3,0.4)贮氢合金,用XRD、SEM、HRTEM分析了铸态及快淬态合金的微观结构;用自动控制的Sieverts设备测试了合金的吸放氢动力学性能。结果表明,快淬态合金具有纳米晶结构,Cu替代Ni不改变合金的主相Mg2Ni,但导致形成第二相Mg2Cu。随Cu含量的增加,合金的吸氢量先增加而后减小,但合金的放氢量随Cu含量的增加而单调增加。快淬显著提高合金的吸放氢量并改善合金的吸放氢动力学。     

Paint-bake response of AZ80 and AZ31 Mg alloys

Aging behaviors of extruded and rolled AZ80 and AZ31 Mg alloys were investigated under conditions similar to the paint-bake cycle currently used in automotive industry.Artificial aging at 170℃ from 0.5 to 12 h was conducted on solution-treated specimens to study the effects of aging on mechanical properties.SEM observations and EDS data show thatβ-phase of Al12Mg17 precipitates continuously or discontinuously fromα-Mg matrix and distributes along grain boundaries of the AZ80 alloy during artificial aging.Data of tensile tests and Vickers hardness tests show that an optimum mechanical property is achieved after baking at 170℃ for 6-8 h when Vickers hardness,tensile strength,and elongation are increased by 6.35%,15.30%,and 7.88%,respectively, while the AZ31 alloy does not exhibit significant hardening behavior over the aging period.     

Effect of Vanadium Nitride (VN) Particles on Microstructure and Mechanical Properties of Extruded AZ31 Mg Alloy

The effect of vanadium nitride (VN) particles additives on microstructure and mechanical properties of the extruded AZ31 Mg alloy was systematically investigated. The experimental results revealed that the addition of 0.5 wt% VN decreased the average grain size of AZ31 Mg alloy from 6.4 to 4.9 µm. With the increase in VN content, the refining effect would weaken because excessive VN particles would negatively affect the dynamic recrystallization process of the alloys. The scanning electron microscopy and energy-dispersive spectroscopy indicated that AlN, VN and Al-V-N particles with different morphologies were distributed in the streamline along the extrusion direction during the extrusion process. The mechanical properties of AZ31 Mg alloy vary with the addition of VN. The extruded AZ31 + 0.5 wt% VN Mg alloy possesses an excellent combination of high strength and ductility. The yield strength and ultimate tensile strength of the extruded AZ31 + 0.5 wt% VN Mg alloy were increased without sacrificing ductility. This is mainly due to the grain refinement caused by double-heterogeneous nucleation particles. With a further increase in VN content, the presence of excessive VN particles increases the stress concentration, and the initiation source of microcracks in the alloy during alloy deformation makes the cracks more easily propagated and results in a decrease in the ductility of the extruded alloy.