共查询到19条相似文献,搜索用时 125 毫秒
1.
2.
3.
基于有限元分析的二轴柔性滚弯过程影响因素的研究 总被引:2,自引:0,他引:2
利用弹性介质对钣金件进行二轴柔性滚弯成形是一种先进的钣金制造工艺,将弹性介质(聚氨酯橡胶)的冲压优势和传统滚弯原理结合,成为钣金成形领域的一个新的发展方向。本文利用有限元软件MARC建立二轴柔性滚弯过程的有限元分析模型,成功的模拟了板料滚弯成形及回弹的加工过程,对工件滚弯成形过程的主要影响因素进行了分析,给出了压入深度、柔性层厚度、刚性滚轴半径、材料性能与回弹后曲率半径的关系。分析结果表明,有限元模拟对滚弯过程的工艺参数选取有着一定的指导意义。 相似文献
4.
5.
6.
7.
《机械制造与自动化》2017,(5):42-44
柔性滚弯成形技术主要用于制造形状多样化、生产批量小的复杂薄壁曲面制件,广泛运用于飞机、船舶、火箭等运载工具。总结了柔性滚弯成形技术在国内外的研究现状,介绍了刚性辊滚压橡胶垫的单轴柔性滚弯成形技术;刚性辊和柔性辊相互作用或者双柔性辊相互作用的双轴柔性滚弯成形技术;可弯曲、可调节的三柔性辊相互作用的曲面连续成形技术。对新型工艺技术的基本原理以及工艺特点进行了分析和总结。 相似文献
8.
基于有限元法对三辊非对称滚弯成形工艺进行了研究,对比分析了三辊非对称滚弯成形和三辊对称滚弯成形过程中,变形区应力场、板材上表面的塑形应变场及卷制力的变化规律。仿真结果表明:侧辊位移进给量相同的工况下,三辊非对称滚弯成形的卷制力大于三辊对称滚弯成形的卷制力;三辊非对称滚弯变形区的纵向应力和径向应力均大于三辊对称滚弯成形的纵向应力和径向应力;三辊非对称滚弯成形板材压弯段的成形质量高于三辊对称滚弯成形的成形质量。最后,经三辊非对称滚弯试验验证,有限元模型的成形误差为6.8%,有较高的精度。 相似文献
9.
10.
11.
以中厚钢板为研究对象,采用数学公式推导和实验相结合的方法,在弯曲过程中分析应力和应变中性层内移的基础上,根据弯曲前后体积不变、内外边层应变绝对值的增量与它们到应力中性层的距离成正比这两个条件,推导板厚变化与相对弯曲半径的关系式.比较实验值与公式推导的板厚变化值,得出板厚变化值的经验修正系数,并通过Abaqus软件对选定材料的弯曲进行数值模拟,验证计算方法的正确性. 相似文献
12.
Large deflection analysis of elastoplastic plate in steady continuous four-roll bending process 总被引:1,自引:0,他引:1
This paper presents a mathematical model to simulate the mechanics in a steady continuous bending mode for four-roll thin plate bending process. The differential equations governing the large deflection bending of elastic-perfectly plastic thin plate are derived by modelling the loading and unloading deformation of the operational process. Through a semi-analytical solution of the system equations, the physical quantities of (i) the deformation and stress resultants of bend plate, (ii) the springback, (iii) the shift of contact-angle of bend plate with rolls, (iv) the applied forces on rolls, (v) the bending torque and power, and (vi) the position of the operative side roll, etc., associated with bending of a plate to an anticipated curvature, for single-pass bending operation, are predicted and discussed. 相似文献
13.
This paper is concerned with bending analysis of an axisymmetric simply supported circular plate with large deflection. Based on the linear theory of thin plates, the incremental load technique is developed for solving the bending problem of a thin circular plate with large deflection. In the proposed method, the total applied load is divided into various small load steps. In each load step, the plate stress behavior is simplified to be linear. The incremental formulations are presented for the deflection and stresses of the plate when external loads increase. A numerical example is given to show simplicity and accuracy of the present method. It is found that the proposed method can be an alternative useful tool for engineering applications. 相似文献
14.
Zheng Yang Chang-Boo Kim Chongdu Cho 《International Journal of Mechanical Sciences》2010,52(6):836-846
The elastic stress and strain fields of a finite thickness plate containing a circular hole subjected to out-of-plane bending are systematically investigated using the finite element method. It is found that the stress and strain concentration factors of the finite thickness plate are different except at the notch root of the free surface even if the plate is in elasticity state. The through-thickness distributions of strain components are not linear with the distance from the mid-plane in the stress concentration region. The nonlinearity of these distributions is very severe near the free surface especially in thick plate. The Euler-Bernoulli hypothesis and Kane-Mindlin's plate theory may not be reasonable to be used in the stress concentration region especially near the free surface. The maximum stress and strain do not always occur on the free surface and their locations depend on the moment ratio and the plate thickness. The maximum stress and strain concentration factors occur on the free surface only in thin plates of small moment ratio. The differences between the maximum value and surface value of stress concentration factor increase with the plate thickness and the moment ratio. This relation of strain concentration factor is similar to the one of stress concentration factor. But the difference magnitude of stress concentration factor is larger than that of strain concentration factor in same plate. 相似文献
15.
为了实现等离子电弧加热的精确弯曲成形,采用等离子电弧沿直线对1Cr18Ni9Ti不锈钢板材进行加热弯曲成形试验,并用CMOS1303uc数字相机等硬件和相关软件在等离子电弧加热弯曲成形的过程中对弯曲角度进行实时检测,实现了对成形过程的闭环控制。试验结果表明:当扫描次数较少时,板材弯曲角度随扫描次数增加近似呈线性增大;当扫描次数较多时,由于增厚效应的影响,单次扫描弯曲角度的增量会不断减小,弯曲效率明显降低。为了确保加工过程的可靠性并提高成形效率,根据加工余量的不同将成形过程分为粗、中、精三个加工阶段,各个阶段分别采用不同的工艺参数进行加工,通过弯曲角度分别为20°和30°的不锈钢薄板的成形试验验证了该方法的有效性。 相似文献
16.
影响钢板变形的因素有材料本身的力学性能、钢板截面系数(板宽、板厚)、钢板弯曲半径。为确定三辊的曲形能力,本文根据材料力学知识提出了两种理论计算法,根据以往经验数据总结了不同材质的三辊曲形能力的图表。结果表明,图表法可以更方便、准确的判定钢板的曲形能力。 相似文献
17.
18.
19.
为了增大交错互通微通道多孔网格板的机械强度,研究了网格板在拉伸、压缩以及弯曲情况下的力学性能,并建立了相应的理论模型,还对网格板在拉伸、压缩以及弯曲情况下的应力分布情况进行了仿真分析。结果表明,无论是拉伸、压缩还是弯曲,在同样受力F作用时网格板上的最大应力都比同等尺寸致密金属板的应力要大,网格板的机械强度相对致密金属板变小,并且网格板机械强度随着微通道宽度、深度的增大而减小;交错互通微通道多孔网格板在仅受力而未有力矩作用的情况下没有出现应力集中现象,在仅受力矩作用的情况下稍微出现应力集中现象,在同时受到力与力矩的双重作用时出现十分明显的应力集中现象;网格板在微通道宽度较小时更易产生应力集中。 相似文献