Structural Defect Evolution of TATB‐Based Compounds Induced by Processing Operations and Thermal Treatments

2,4,6‐Triamino‐1,3,5‐trinitrobenzene (TATB) compounds are commonly used in high performance explosives because of their thermal stability and high detonation velocities compared to other materials. The insensitivity and mechanical properties are related to the stability of their crystalline structure. Crystallographic structure and structural defects evolution of TATB and TATB‐based compounds were studied by X‐ray diffraction for powders, molding powders, and pressed compounds, using Rietveld refinement. The effects of synthesis conditions, thermal treatments, coating and pressing operations on the structure of TATB compounds were evaluated. The results show that the pressing operation results in anisotropic crystallite size, leading to an increase of the structural defects density. It could be due to the anisotropic mechanical response of the TATB crystal under pressure, possibly plasticity. Finally, it is shown that increasing thermal treatment temperature on TATB powders decreases the structural defects density.     

Synthesis and analysis of properties of a new core–shell silicon‐containing fluoroacrylate latex

BACKGROUND: Silicon‐containing fluoroacrylate copolymers are potential materials for use in the protection of ancient stone buildings. In the work reported in this paper, a new core–shell silicon‐containing fluoroacrylate latex was prepared through grafting of a fluoroacrylate copolymer latex with polysiloxane. RESULTS: The core–shell silicon‐containing fluoroacrylate latex was successfully synthesized by seed emulsion polymerization and octamethylcyclotetrasiloxane (D₄) ring‐opening polymerization in the presence of a mixed emulsifier consisting of a non‐ionic emulsifier and a novel fluorine‐containing anionic emulsifier sodium perfluoro‐octane sulfonate. Transmission electron microscopy, X‐ray photoelectron spectroscopy, static contact angle measurements and scanning electron microscopy‐energy dispersive X‐ray analysis showed that when the D₄ content was controlled at 2.84–4.36 wt%, the silicon‐containing fluoroacrylate latex presented a uniform sphere core‐shell structure and had strong hydrophobic and oleophobic characters due to the association of both fluorine and silicon atoms on the latex film surface. The film cross‐section exhibited uniform and dense microstructure without any phase segregation. Additionally, thermogravimetric analysis and tensile test results indicated that all the silicon‐containing fluoroacrylate copolymers displayed better thermal stability and higher flexibility. CONCLUSION: The synthetic core–shell silicon‐containing fluoroacrylate latex showed excellent surface properties, thermal stability and flexibility, and has encouraging prospects in application as a protective coating. Copyright © 2009 Society of Chemical Industry     

Changes in Pore Size Distribution upon Thermal Cycling of TATB‐based Explosives Measured by Ultra‐Small Angle X‐Ray Scattering

Hot‐spot models of initiation and detonation show that voids or porosity ranging from nanometer to micrometer in size within highly insensitive energetic materials affect initiability and detonation properties. Thus, the knowledge of the void size distribution, and how it changes with the volume expansion seen with temperature cycling, are important to understanding the properties of the insensitive explosive 1,3,5‐triamino‐2,4,6‐trinitrobenzene (TATB). In this paper, void size distributions in the 2 nm to 2 μm regime, obtained from small‐angle X‐ray scattering measurements, are presented for LX‐17‐1, PBX‐9502, and ultra‐fine TATB formulations, both as processed and after thermal cycling. Two peaks were observed in the void size distribution: a narrow peak between 7–10 nm and a broad peak between 20 nm and about 1 mm. The first peak was attributed to porosity intrinsic to the TATB crystallites. The larger pores were believed to be intercrystalline, a result of incomplete consolidation during processing and pressing. After thermal cycling, these specimens showed an increase in both the number and size of these larger pores. These results illuminate the nature of the void distributions in these TATB‐based explosives from 2 nm to 2 μm and provide empirical experimental input for computational models of initiation and detonation.     

A Novel Method to Prepare Nano‐sized CL‐20/NQ Co‐crystal: Vacuum Freeze Drying

Nano‐sized energetic co‐crystal consisting of the most powerful used military explosive 2,4,6,8,10,12‐hexanitro‐2,4,6,8,10,12‐hexaazaisowurtzitane (CL‐20) and a typical insensitive explosive used in propellants nitroguanidine (NQ) was prepared by vacuum freeze drying method. Material studio 6.1 was used to simulate the hydrogen bonds between CL‐20 and NQ molecules. Scanning electron microscopy (SEM) was used to reveal the morphology and size of the product. Fourier Transform infrared spectroscopy (FT‐IR) and X‐ray diffraction spectrum (XRD) proved the formation of the co‐crystal at the molecular level. Differential scanning calorimetry (DSC) was employed to characterize the thermal behavior of the co‐crystal. The result of mechanical sensitivity test indicated the sensitivity was effectively reduced compared to neat CL‐20.     

Pressurized Nozzle‐Based Solvent/Anti‐Solvent Process for Making Ultrafine ϵ‐CL‐20 Explosive

CL‐20 explosive is one of the most recent and powerful explosives. It has very high potential in futuristic applications but at present it has limitations of sensitivity to mechanical stimuli. Among the four different polymorphs (α, β, γ, and ϵ), ϵ‐polymorph has better stability and shock/detonics properties. However, preparation of pure ϵ‐polymorph is a challenging task particularly in terms of repeatability and polymorphism. In our research work, pressurized nozzle based solvent/anti‐solvent process (PNSAP) was developed for the preparation of ultrafine ϵ‐CL‐20 explosives with high repeatability, purity, and yield. To get ultrafine particle size, shape, distribution and yield, various process parameters/ variables such as solvent type, anti‐solvent type, dosing rate, stirring rate, ultra‐sonication, and temperature were identified and prioritized using the weighted average method of Analytical Network Process (ANP) techniques. It was observed that ultrafine ϵ‐CL‐20 particle size in the range of 2 to 3 μm can be obtained using this process. The ϵ‐polymorph was confirmed by FT‐IR characterization. The main feature of this PNSAP process is that it is a laboratory scale table‐top pilot plant which is simple, cost‐effective, safe and repeatable for continuous batch production of ultrafine ϵ‐CL‐20 at the rate of 100 grams per hour.     

Preparation and Characterization of Nano‐TATB Explosive

Nano‐TATB was prepared by solvent/nonsolvent recrystallization with concentrated sulfuric acid as solvent and water as nonsolvent. Transmission Electron Microscopy (TEM) and Atomic Force Microscopy (AFM) were used to characterize the appearance and the size of the particles. The results revealed that nano‐TATB particles have the shape of spheres or ellipsoids with a size of about 60 nm. Due to their small diameter and high surface energy, the particles tended to agglomerate. By using X‐ray powder diffraction (XRD), broadening of diffraction peaks and decreasing intensity were observed, when the particle sizes decreases to the nanometer size range. The corrected average particle size of nano‐TATB was estimated using the Scherrer equation and the size ranged from 27 nm to 41 nm. Furthermore, the specific surface area and pore diameter of nano‐TATB were determined by BET method. The values were 22 m²/g and 1.7 nm respectively. Thermogravimetric (TG) and Differential Scanning Calorimetric (DSC) curves revealed that thermal decomposition of nano‐TATB occurs in the range of 356.5 °C–376.5 °C and its weight loss takes place at about 230 °C. Furthermore, a slight increase in the weight loss was observed for nano‐TATB in comparison with micro‐TATB.     

The Microstructure of TATB‐Based Explosive Formulations During Temperature Cycling Using Ultra‐Small‐Angle X‐Ray Scattering

TATB (1,3,5 triamino‐2,4,6‐trinitrobenzene), an extremely insensitive explosive, is used both in polymer‐bound explosives (PBXs) and as an ultra‐fine pressed powder (UFTATB). Many TATB‐based explosives, including LX‐17, a mixture of TATB and Kel‐F 800 binder, experience an irreversible expansion with temperature cycling known as ratchet growth. Additional voids, with sizes hundreds of nanometers to a few micrometers, account for much of the volume expansion. Measuring these voids is important feedback for hot‐spot theory and for determining the relationship between void size distributions and detonation properties. Also, understanding mechanisms for ratchet growth allows future choice of explosive/binder mixtures to minimize these types of changes, further extending PBX shelf life. This paper presents the void size distributions of LX‐17, UFTATB, and PBXs using commercially available Cytop M, Cytop A, and Hyflon AD60 binders during temperature cycling between −55 and 70 °C. These void size distributions are derived from ultra‐small‐angle X‐ray scattering (USAXS), a technique sensitive to structures from about 2 nm to about 2 μm. Structures with these sizes do not appreciably change in UFTATB. Compared to TATB/Kel‐F 800, Cytop M and Cytop A show relatively small increases in void volume from 0.9 to 1.3% and 0.6 to 1.1%, respectively, while Hyflon fails to prevent irreversible volume expansion (1.2–4.6%). Computational mesoscale models combined with experimental results indicate both high glass transition temperature as well as TATB binder adhesion and wetting are important to minimize ratchet growth.     

Methanol‐Tolerant Heterogeneous PdCo@PdPt/C Electrocatalyst for the Oxygen Reduction Reaction

We have prepared carbon‐supported nanoparticles with the heterogeneous structure of a PdPt shell on a PdCo core which are effective for the oxygen reduction reaction (ORR) in the presence of methanol. The preparation was based on the galvanic replacement reaction between PdCo/C nanoparticles and PtCl₄^2–, a method of general utility which can be extended to the preparation of other core‐shell electrocatalysts. The heterogeneous PdCo‐core and PtPd‐shell architecture was confirmed by multiple techniques including high resolution transmission electron microscopy, energy dispersive X‐ray spectroscopy, powder X‐ray diffraction and X‐ray photoelectron spectroscopy. The activity of the PdCo@PdPt/C catalyst in ORR was evaluated in acidic solutions both with and without methanol (0.1 M). The results showed four to sixfold increases in activity over a standard Pt/C catalyst with no apparent loss of catalyst stability. It is inferred that the strain effect from the lattice mismatch between the shell and core components is the major contributor for the enhancement of ORR activity and selectivity.     

LX‐17 Corner‐Turning

We have performed a series of highly‐instrumented experiments examining corner‐turning of detonation. A TATB booster is inset 15 mm into LX‐17 (92.5% TATB, 7.5% kel‐F) so that the detonation must turn a right angle around an air well. An optical pin located at the edge of the TATB gives the start time of the corner‐turn. The breakout time on the side and back edges is measured with streak cameras. Three high‐resolution X‐ray images were taken on each experiment to examine the details of the detonation. We have concluded that the detonation cannot turn the corner and subsequently fails, but the shock wave continues to propagate in the unreacted explosive, leaving behind a dead zone. The detonation front farther out from the corner slowly turns and eventually reaches the air well edge 180° from its original direction. The dead zone is stable and persists 7.7 μs after the corner‐turn, although it has drifted into the original air well area. Our regular reactive flow computer models sometimes show temporary failure but they recover quickly and are unable to model the dead zones. We present a failure model that cuts off the reaction rate below certain detonation velocities and reproduces the qualitative features of the corner‐turning failure.     

Preparation and Properties of 2,6‐Diamino‐3,5‐dinitropyrazine‐1‐oxide based Nanocomposites

With estane as binder, a new nanocomposite energetic material based on 2,6‐diamino‐3,5‐dinitropyrazine‐1‐oxide (LLM‐105) was successfully prepared by the spray drying method. Scanning Electron Microscope (SEM), Transmission Electron Microscope (TEM), and X‐ray diffraction (XRD) was employed to characterize the nanocomposite samples. The impact sensitivity and thermal decomposition properties of the nanocomposites were also measured and analyzed. The results show that the nanocomposite particles are spherical in shape and range from 1 μm to 10 μm in size. The composite is aggregated of many tiny granules with nucleus/shell structure, in which the shell thickness and crystal size of LLM‐105 are about 20 nm and 50–100 nm. The crystal type of LLM‐105 in the nanocomposite is similar to that of raw LLM‐105, however, the diffraction peaks become weaker and wider mainly due to decreasing of particle size. The nanocomposite has lower impact sensitivity and better thermal stability.     

Preparation and properties of 8‐hydroxyquinoline aluminum quinoline/polyaniline core–shell composite

Polyaniline (PANI) as an excellent conducting polymer material has been used to synthesize 8‐hydroxyquinoline aluminum quinoline/polyaniline (Alq₃/PANI) composites with core‐shell structure which is expected to form ultra‐conjugated system between core/shell and be used as organic electronic material. Alq₃ was coated by sodium dodecyl benzene sulfonate doped PANI via in situ polymerization of aniline on the surface of Alq₃. The morphology, structure crystallinity, and thermal stability of synthesized composite were characterized by Fourier transform infrared spectroscopy, X‐ray diffraction, scanning electron microscopy, and thermal gravimetric analysis. Results indicated that the composite is core‐shell structure and exhibits good thermal stability. Conductivity of composite was investigated and showed that Alq₃ as core in composite which improved the conductivity of pristine PANI, indicating that electronic interactive effect was formed between core and shell. POLYM. COMPOS., 36:272–277, 2015. © 2014 Society of Plastics Engineers     

Crystallization behavior of 1,3‐dipalmitoyl‐2‐oleoyl‐glycerol and 1‐palmitoyl‐2,3‐dioleoyl‐glycerol

A model margarine was stored under a temperature fluctuation cycle of 5—20 °C until granular crystals were observed. Using information obtained from the granular crystals, the crystallization behaviors of major triacylglycerols of palm oil, 1,3‐dipalmitoyl‐2‐oleoyl‐glycerol (POP), 1‐palmitoyl‐2,3‐dioleoyl‐glycerol (POO), and their mixtures were then investigated. It was shown that in the model margarine, the POP content in the granular crystals was higher than in their surrounding materials, and the X‐ray diffraction pattern of the granular crystals revealed that they were the most stable polymorph, β. 99% pure POP, POO, and their mixtures were then stored under the above‐mentioned temperature cycle. POP was found to form the unstable polymorph, α, when cooled rapidly from the melt. Within 24 hours transformation into the γ polymorph and then into the β polymorph was observed. POO was shown to transform into the β' polymorph from α. When POP and POO were mixed, the β polymorph did not emerge, instead it was shown that POP and POO were both agglomerated in the mixtures, giving rise to the formation of granular crystals.     

Synthesis and characterization of polypyrrole‐au coated SiO2@poly(4‐vinylpyridine) composites

Microspheres with silica as core and poly(4‐vinylpyridine) (P4VP) as shell were synthesized. AuCl ions were bound by P4VP chains to form the complex, which acted both as an oxidant of pyrrole monomers and as a source of Au atoms. By vapor phase polymerization, the PPy and Au nanoparticles were simultaneously formed on the surfaces of SiO₂@P4VP microspheres. The core‐shell structure was confirmed by transmission electron microscopy. The surface morphologies of the composites were observed by scanning electron microscopy. The molecular structures of composites were characterized in detail by Raman spectra, X‐ray diffraction, and X‐ray photoelectron spectroscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

An Energetic N‐Oxide and N‐Amino Heterocycle and its Transformation to 1,2,3,4‐Tetrazine‐1‐oxide

This study reports the preparation of 1‐amino‐1,2,3‐triazole‐3‐oxide (DPX2) and its transformation to 1,2,3,4‐tetrazine‐1‐oxide. DPX‐2 provides insight into a novel N‐oxide/N‐amino high‐nitrogen system, being the first energetic material in this class. The ability of this material to undergo a nitrene insertion forming 1,2,3,4‐tetrazine‐1‐oxide was also studied, and evidence for this material, the first non‐benzoannulated 1,2,3,4‐tetrazine‐1‐oxide, is presented. The existence of both of these materials opens new strategies in energetic materials design. DPX2 was characterized chemically (Infrared, Raman, NMR, X‐ray) and as a high explosive in terms of energetic performances (detonation velocity, pressure, etc.) and sensitivities (impact, friction, electrostatic). DPX‐2 was found to possess good thermal stability and moderate sensitivities, indicating the viability of N‐amino N‐oxides as a strategy for the preparation of new energetic materials.     

Microstructure of the HMX‐Based PBX KS32 after Mechanical Loading

Non‐destructive X‐ray diffraction techniques were applied in order to monitor the influence of mechanical and shock‐loading on the microstructure of the plastic‐bonded high explosive KS32. The investigations uncovered damage to embedded coarse HMX crystals and to the binder system HTPB‐IPDI. Damage to the crystals occurred already during the kneading process in terms of deformation twinning. On higher loading between 400 MPa (static) and 480 MPa (dynamic) also crystal fracture was observed. The change in the binder structure was found after both static and dynamic loading, but not in the cured, differently kneaded samples. Moreover, the change in binder structure after dynamic loading was verified by dynamic mechanical analysis, and interpreted as a partial damage of the binder rubber shell around the explosive particles. The results are compared to literature data from imaging techniques.     

Laboratory‐Scale Method for Estimating Explosive Performance from Laser‐Induced Shock Waves

A new laboratory‐scale method for predicting explosive performance (e.g., detonation velocity and pressure) based on milligram quantities of material is demonstrated. This technique is based on schlieren imaging of the shock wave generated in air by the formation of a laser‐induced plasma on the surface of an energetic material residue. The shock wave from each laser ablation event is tracked for more than 100 μs using a high‐speed camera. A suite of conventional energetic materials including DNAN, TNT, HNS, TATB, NTO, PETN, RDX, HMX, and CL‐20 was used to develop calibration curves relating the characteristic shock velocity for each energetic material to several detonation parameters. A strong linear correlation between the laser‐induced shock velocity and the measured performance from full‐scale detonation testing has been observed. The Laser‐induced Air Shock from Energetic Materials (LASEM) method was validated using nitrocellulose, FOX‐7, nano‐RDX, three military formulations, and three novel high‐nitrogen explosives currently under development. This method is a potential screening tool for the development of new energetic materials and formulations prior to larger‐scale detonative testing. The main advantages are the small quantity of material required (a few milligrams or less per laser shot), the ease with which hundreds of measurements per day can be obtained, and the ability to estimate explosive performance without detonating the material (reducing cost and safety requirements).     

Synthesis and characterization of poly(2‐hydroxyethyl methacrylate)‐functionalized Fe‐Au/core‐shell nanoparticles

Disulfide‐bearing poly(2‐hydroxyethyl methacrylate) (DT‐PHEMA) was synthesized by atom transfer radical polymerization technique, which was subsequently immobilized onto core‐shell structured Fe‐Au nanoparticles (Fe‐AuNPs) by applying a “grafting to” protocol to afford new PHEMA‐grafted Fe‐AuNPs (PHEMA‐g‐Fe‐AuNPs). The Fe‐AuNPs having the iron core of 20–22 nm and the gold layer of 1–2 nm were initially prepared by inverse micelle technique and characterized by XRD and high‐resolution transmission electron microscopy (HR‐TEM). The grafting of DT‐PHEMA on the Fe‐AuNPs was confirmed by Fourier transformed infrared spectrophotometer, thermogravimetric (TGA), X‐ray photoelectron spectroscopy, and energy dispersive X‐ray analyses. The average diameter of polymer coated Fe‐AuNPs was determined to be 28 nm by HR‐TEM analysis. The amount of the polymer on the surface of Fe‐AuNPs was calculated to be about 50% by TGA analysis. The studies of magnetic property by the superconducting quantum interference devices indicate the superparamagnetic property of Fe‐AuNPs and PHEMA‐g‐Fe‐AuNPs. The optical property of the PHEMA‐g‐Fe‐AuNPs was recorded by UV–visible absorption spectroscopy, and a redshift in the absorption was observed, which further suggests the PHEMA attachment on the surface of Fe‐AuNPs. The magnetic nanocomposites demonstrate good dispersibility in common polar solvents. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Crystal Morphology Controlling of TATB by High Temperature Anti‐Solvent Recrystallization

The spheroidizing of TATB (1,3,5‐triamino‐2,4,6‐trinitrobenzene) can help to control preferred orientation and anisotropic expansion of TATB based PBXs, as well as to improve crystal quality, desensitizing efficiency, packing density, and even explosive energy. In this paper, TATB crystals with different morphology were obtained by high temperature recrystallization from anti‐solvents. TATB was dispersed into DMSO and heated to dissolve. Water as an anti‐solvent was added to the solution with different conrol parameters. We designed additional experiments to study the particular influence of these parameters. It was shown that the crystal morphology is strongly affected by the stirring rate and the amount of water added. The recrystallized TATB samples have similar thermal stability as starting TATB, but higher densities and purities, which indicates that the quality of TATB crystals was improved. By slowly adding an appropriate amount of water and cooling, regular crystals of TATB were obtained, which proves that water is a good morphology modifier for TATB.     

Preparation and characterization of core‐shell nanoparticles containing poly(chlorotrifluoroethylene‐co‐ethylvinylether) as core

Core shell latex particles with a glassy core and a low T_g polymeric shell are usually preferred. More so, the glassy core happens to be a fluoropolymer with a shell polymer that helps in processability. We describe here the preparation and characterization of core shell nanoparticles consisting of poly(chlorotrifluoroethylene‐co‐ethylvinylether) as core encapsulated in poly(styrene‐acrylate) copolymer shell using seeded emulsion polymerization method under kinetically controlled monomer starved conditions. Properties of the emulsion using surfactants (fluoro/conventional) and surfactant free conditions were investigated. Average size (100 nm), spherical shape and core–shell morphology of the latex particles was confirmed by dynamic light scattering and transmission electron microscopy. Absence of C? F and C? Cl peaks in X‐ray photoelectron spectroscopy proves that cores are completely covered. Polymerization in the presence of fluorocarbon surfactant was found to give optimum features like narrow size distribution, good shell deposition and no traces of agglomeration. Films of core shell latex particles exhibited improved transparency and enhanced water contact angles thus making them suitable for applications in various fields including coatings. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and properties of phase‐change heat‐storage UV curable polyurethane acrylate coating

Phase‐change heat‐storage UV curable polyurethane acrylate (PUA) coating was prepared by applying microencapsulated phase change materials (microPCMs) to PUA coating. MicroPCMs containing paraffin core with melamine‐formaldehyde shell were synthesized by in situ polymerization. The effect of stirring speed, emulsification time, emulsifier amount, and core/shell mass ratio on particle size, morphology, and phase change properties of the microPCMs was studied by using laser particle size analyzer, Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopic analysis, scanning electron microscopy, and differential scanning calorimetry. The results showed that the diameter of the microcapsules decreased with the increase of stirring speed, emulsification time, and emulsifier amount. When the mass ratio of emulsifier to paraffin is 6%, microcapsules fabricated with a core/shell ratio of 75/25 have a compact surface and a mean particle size of 30 μm. The sample made under the above conditions has a higher efficiency of microencapsulation than other samples and was applied to PUA coating. The dispersion of microPCMs in coating and heat‐storage properties of the coating were investigated. The results illustrated that the phase‐change heat‐storage UV curable PUA coating can store energy and insulate heat. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41266.