Polylactide‐pine wood flour composites

Biobased and biodegradable polylactide (PLA)‐pine wood flour (PWF) composites were investigated as a means to reduce the overall material cost and tailor the material properties. The composites were prepared using a kinetic‐mixer and an injection molding machine. The tensile modulus of the PLA‐PWF composites increased with the PWF content whereas the toughness and strain‐at‐break decreased. The tensile strength remained the same irrespective of the PWF content (up to 40%). The storage modulus also increased with the PWF content. Additionally, composites containing PWF treated with silane showed higher storage modulus than those without the silane treatment. The area integration underneath the tan δ peaks decreased with increasing PWF, indicating that the PLA‐PWF composites exhibited more elastic behavior with increasing PWF. The degree of crystallinity of the PLA‐PWF composites increased significantly with the PWF content. Furthermore, the treatment of PWF with silane had a positive effect on its nucleating ability, as treated PLA‐PWF composites showed higher crystallinity compared with their untreated counterparts. The morphology of the fracture surfaces were studied using a scanning electron microscope. Finally, a Halpin‐Tsai analytical model to predict Young's modulus of PLA‐PWF composites was presented to compare the theoretical results with that of experimental results. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Tensile properties of wood flour/kenaf fiber polypropylene hybrid composites

Hybrid composites of wood flour/kenaf fiber and polypropylene were prepared at a fixed fiber to plastic ratio of 40 : 60 and variable ratios of the two reinforcements namely 40 : 0, 30 : 10, 20 : 20, 10 : 30, and 0 : 40 by weight. Polypropylene was used as the polymer matrix, and 40–80 mesh kenaf fiber and 60–100 mesh wood flour were used as the fiber and the particulate reinforcement, respectively. Maleic anhydride and dicumyl peroxide were also used as the coupling agent and initiator, respectively. Mixing process was carried out in an internal mixer at 180°C at 60 rpm. ASTM D 638 Type I tensile specimens of the composites were produced by injection molding. Static tensile tests were performed to study the mechanical behavior of the hybrid composites. The hybrid effect on the elastic modulus of the composites was also investigated using the rule of hybrid mixtures and Halpin–Tsai equations. The relationship between experimental and predicted values was evaluated and accuracy estimation of the models was performed. The results indicated that while nonhybrid composites of kenaf fiber and wood flour exhibited the highest and lowest modulus values respectively, the moduli of hybrid composites were closely related to the fiber to particle ratio of the reinforcements. Rule of hybrid mixtures equation was able to predict the elastic modulus of the composites better than Halpin–Tsai equation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Antiweathering effects of vitamin E on wood flour/polypropylene composites

The purpose of this research was to investigate the influence of vitamin E (Ve) with different loading levels (0.1, 0.2, 0.4, and 1.2 %wt) on the photodegradation of wood flour/polypropylene composites. Five groups of composites were exposed in a QUV‐accelerated weathering tester for 960 h and then the surface color and the flexural properties were tested. Besides, the surface morphology and chemical changes of the composites during weathering were analyzed by scanning electron microscopy, attenuated total reflectance fourier transform infrared spectroscopy, and X‐ray photoelectron spectroscopy. The results revealed that (1) the addition of Ve had a positive effect on hindering the photooxidation process of the composites; (2) composites with higher Ve loading levels (0.4 and 1.2 %wt) showed better flexural properties, less color fading, cracks, and disclosure of wood fibers on surface after weathering; (3) Ve alleviated the chain scission of PP and the formation of carbonyl groups by reacting with free radicals that generated from photodegradation during weathering. Therefore, it could be an effective antiphotodegradation agent for the composites. POLYM. COMPOS., 35:2085–2093, 2014. © 2014 Society of Plastics Engineers     

Thermal stability of organo‐montmorillonite‐modified wood flour/poly(lactic acid) composites

In this research, wood flour (WF) was modified using sodium–montmorillonite (Na‐MMT) at four different concentrations (0.5, 1.0, 2.0, and 4.0 wt%, respectively) and didecyl dimethyl ammonium chloride (DDAC) in a two‐step process to form organo‐montmorillonite (OMMT) inside the WF or attached to the WF surface. The thus‐modified WF was then mixed with poly(lactic acid) (PLA) to produce WF/PLA composites. The thermal stability of these composites with respect to their resistance against both thermal deformation and thermal decomposition was characterized by stress relaxation, differential scanning calorimetry (DSC), and thermogravimetric (TG) analysis. Besides, the activation energies for thermal decomposition of the composites were calculated. The results showed the following: (1) The modification of WF by OMMT improved the resistance against thermal deformation of the composites at appropriate OMMT loadings (lower than 1 wt% in this study). However, after introducing excessive OMMT, the enhancements in thermal stability diminished. Composite containing WF modified by 0.5 wt% of OMMT showed the optimal thermal deformation stability in this study, reflected in the highest values of thermal properties such as the glass transition temperature, melting temperature, crystallization temperature, and slowest stress relaxation rate. (2) OMMT showed a negative effect on the resistance against thermal decomposition. Namely, OMMT accelerated the thermal decomposition of the composites, probably by the easier degradation of the organic surfactant used for the WF modification. However, this behavior might be favorable for achieving fire retardancy. POLYM. COMPOS., 37:1971–1977, 2016. © 2015 Society of Plastics Engineers     

Glass fiber/wood flour modified high density polyethylene composites

Composites of high density polyethylene (HDPE) with the reinforcements of glass fiber (GF) and wood flour (WF) have been studied in this work. High‐density polyethylene‐grafted maleic hydride (HDPE‐g‐MAH) was used as a compatibilizer. In particular, the effect of GF, WF, and HDPE‐g‐MAH on the overall properties of GF/WF/HDPE composites (GWPCs in short form) was systematically studied. The results indicate that HDPE‐g‐MAH as a compatibilizer can effectively promote the interfacial adhesion between GF/WF and HDPE. By the incorporations of GF/WF, the heat deflection temperature can reach above 120°C, and the water absorption can be below 0.7%, also the tensile strength, flexural strength, and impact strength of GWPCs can surpass 55.2 Mpa, 69.4 Mpa, and 11.1 KJ/m², respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Properties of wood flour/expanded polystyrene waste composites modified with diammonium phosphate flame retardant

The objective of the study was to evaluate properties of waste plastic composite samples manufactured from expanded polystyrene waste (EPS) and sawdust containing diammonium phosphate (DAP) as flame retardant. Thermal degradation along with dimension stability and mechanical characteristics of the specimens as a function of DAP content were determined. The wood fiber/EPS composite modified with DAP content up to 20 wt% resulted in the best linear burning rate. The rate of thermal degradation of samples also substantially decreased while limiting oxygen index and char residual increased. Overall dimension stability in the form of water absorption and thickness swelling along with flexural characteristics of the samples were found comparable to those of commercial wood plastic composites. The wood fiber/EPS containing DAP showed high potential for use as wood composite products with adequate fire resistance. POLYM. COMPOS., 36:604–612, 2015. © 2014 Society of Plastics Engineers     

The effects of maleated polybutadiene‐grafted polypropylene (MAPB‐g‐PP) content on the properties of wood flour/polypropylene composites

This research investigated the effects of a compatibilizer of maleated polybutadiene‐grafted polypropylene (MAPB‐g‐PP) on the properties of wood‐flour/polypropylene composites through the analysis of mechanical properties, water absorption, thermogravimetry, differential scanning calorimetry, and scanning electronic microscopy. The results demonstrate that the mechanical properties of composites were significantly increased; the thermal stability and water absorption were improved. The crystallization temperature and crystallinity were decreased. These improvements have been attributed to the strong interfacial interaction of MAPB‐g‐PP with both wood and polypropylene. J. VINYL ADDIT. TECHNOL., 26:17–23, 2020. © 2019 Society of Plastics Engineers     

Thermal and mechanical properties of polypropylene/wood‐flour composites

In this research, polypropylene/wood‐flour composites (WPCs) were blended with different contents of wood and/or maleated polypropylene (MAPP) and clay. We found that the addition of MAPP or clay in the formulation greatly improved the dispersion of the wood fibers in the composite; this suggested that MAPP or clay may have played the role of an adhesion promoter in the WPCs. The results obtained with clay indicate that it also acted as a flame retardant. The thermal tests carried out with the produced samples showed an increased crystallization temperature (T_c), crystallinity, and melting temperature (T_m) with wood loading. The increase of the two former parameters was explained by the incorporation of wood flour, which played the role of nucleating agent and induced the crystallization of the matrix polymer. On the other hand, the T_m increase was ascribed to the insulating properties of wood, which hindered the movement of heat conduction. The effects of UV irradiation on T_m and T_c were also examined. T_c increased with UV exposure time; this implied that UV degradation generated short chains with low molecular weight that could move easily in the bulk of the sample and, thus, catalyze early crystallization. The flexural strength and modulus increased with increasing wood‐flour content. In contrast, the impact strength and tensile strength and strain decreased with increasing wood‐flour content. All of these changes were related to the level of dispersion of the wood flour in the polymeric matrix. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Investigation on the dynamic melt rheological properties of polypropylene/wood flour composites

The rheological behavior of polypropylene/wood flour (WF) composite was investigated at constant temperature over a wide range of frequencies using a mechanical compact rheometer operated in the dynamic mode. The effect of WF content, particle size, and coupling agent on melt rheological properties were investigated. The melt rheological data in terms of complex viscosity (η*), storage modulus (G′), loss modulus (G″), and loss tangent (tan δ) were studied and compared for different samples. It was found that complex viscosity increases with increasing wood content and coupling agent. Compatibilization using coupling agent increased both storage modulus and loss modulus, but the variation of storage modulus is more. By increasing wood content storage modulus increases. Complex viscosity, storage modulus, and loss modulus showed a minimum value by increasing of wood particle size. Tan δ decreases with increasing of wood content. Cole–Cole plot indicated that relaxation process changes with addition WF, coupling agent, and using different mesh size of wood. The Han plots revealed the sensitivity of rheological properties with composition at constant temperature. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Evaluation of Kraft lignin as natural compatibilizer in wood flour/polypropylene composites

This study investigated the effect of Kraft lignin as natural compatibilizer on the water absorption, thermal, mechanical, and interfacial properties of poplar wood flour (WF)/polypropylene (PP) composites. Varying contents (0.5, 1, 2, 4, and 8 wt%) of lignin were added to WF and PP by direct mixing, then the composites were prepared by two‐screw extrusion and compression moulding. Results showed that lignin incorporation reduced the water absorption and postponed the thermal decomposition of the composites. Composites with lower lignin contents (0.5% and 1%) could get the optimal properties, and the excess lignin contents (4% and 8%) resulted in slight decrease in the mechanical properties. DMA and calculation of adhesion factor showed that the composites with 0.5% lignin had the best interaction between WF and PP. The morphologies of fractured surface also indicated improved interfacial adhesion between WF and PP from the addition of 0.5% and 1% lignin. POLYM. COMPOS., 38:2387–2394, 2017. © 2015 Society of Plastics Engineers     

Comparative study of maleated polypropylene as a coupling agent for recycled low‐density polyethylene/wood flour composites

The effects of the type of coupling agent and virgin polypropylene (PP) content on the mechanical properties and water absorption behavior of recycled low‐density polyethylene/wood flour (WF) composites were investigated. The fractured surfaces of these recycled wood/plastic composites (rWPCs) were examined to gain insight into the distribution and dispersion of WF within the polymer matrix. The results indicate that the use of 100% recycled polymer led to inferior mechanical properties and to a greater degree of moisture absorption and swelling when compared to recycled polymer–virgin PP wood/plastic composites. This could have been related to the poor melt strength and inferior processability of the recycled polymer. The extent of improvement of the mechanical properties depended not only on the virgin PP content in the matrix but also on the presence of maleic anhydride (MA) modified PP as the coupling agent. Higher concentrations of MA group were beneficial; this improvement was attributed to increased chemical bonding (ester linkages) between hydroxyl moieties in WF and anhydride moieties in the coupling agent. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Properties of microinjection‐molded polypropylene/graphite composites

In this study, polypropylene (PP) composites filled with two different types of graphite particles, that is, flake‐shaped synthetic graphite (SG) and low‐temperature expandable graphite (LTEG), were prepared by melt blending, followed by microinjection molding (μIM). The microparts had three consecutive zones with decreasing thickness along the flow direction (FD). Results showed that, in addition to the larger particle size, the in situ exfoliation of LTEG during melt processing is crucial to the overall enhancement of electrical conductivity when compared with their SG‐containing counterparts, as corroborated by morphology observations. Moreover, the preferential alignment of conductive particles favors the construction of conductive pathways along the FD. The melting and crystallization behavior for PP, PP/LTEG, and PP/SG materials, and samples from each section of the corresponding microparts were evaluated by differential scanning calorimetry. Results indicated that both the addition of graphite particles and the typical thermomechanical history of μIM (i.e., high shearing and cooling rates) experienced in different sections of the three‐step microparts influence the melting and crystallization behavior of the composites. POLYM. ENG. SCI., 59:1560–1569 2019. © 2019 Society of Plastics Engineers     

Effect of compatibilizers on water absorption kinetics of polypropylene/wood flour foamed composites

Polypropylene (PP)/wood flour foamed composites were prepared by taking PP:wood flour in the ratios of 100 : 0, 90 : 10, 80 : 20, 70 : 30, and 60 : 40 (w/w), with and without compatibilizers like maleic anhydride‐treated wood flour and maleic anhydride‐grafted PP (PPgMA). The foamed composite samples were employed for water swelling at 27°C, 70°C, and in steam. The absorption of water increased with increase in filler contents for all three‐temperature conditions. The maleic anhydride‐treated wood flour and PPgMA showed reduction in water swelling, and the best one was in case of the PPgMA‐foamed composites for respective conditions. Diffusion, sorption, and permeation coefficients were determined to study the absorption kinetics. FTIR spectra were also recorded for 30 wt % of filler loading for all the composites, which showed the effect of compatibilizers on reduction in water absorption in foamed PP/wood flour composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2530–2537, 2006     

Fatigue characterization and reliability analysis of wood flour filled polypropylene composites

In this article, the flexural fatigue behavior of wood flour filled polypropylene (PP) composite samples was investigated, and a probabilistic approach is presented to evaluate the fatigue reliability. A nondimensional analysis was adopted to establish a prediction equation for the fatigue life of the composites, and the S‐N curves and survivability diagrams are then constructed to evaluate the fatigue reliability for the wood plastic composites. The predicted results in the nondimensional fatigue model are better related to the testing data than the general S‐N curve, and they could be used as the predictive model for fatigue life analysis of the wood plastic composites. The best‐fit S‐N curve and its corresponding bounds based on 95% confidence are provided, and the fatigue data are well distributed within a 95% confidence range. A two‐parameter Weibull distribution function is used to analyze statistically the fatigue life test results of composite samples based on the probability of survival concept which is proposed to incorporate the probability of survival and the fatigue life time of the composites at a specified lifetime. Weibull graphics are plotted for the composite samples used in the fatigue test, and the S‐N curves are then drawn for different reliability index (RI) of 0.01, 0.1, 0.5, 0.9, 0.99, and 0.368 using these data. These S‐N curves are introduced for the identification of the first failure time as reliability and safety limits. It is shown that the nondimensional fatigue model and two‐parameter probability distribution model can be used successfully for reliability evaluation and lifetime estimation of wood plastic composites. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Deformation mechanisms and mechanical properties of modified polypropylene/wood fiber composites

Mechanical properties and deformation mechanisms of polypropylene (PP)/wood fiber (WFb) composites modified with maleated polypropylene as compatibilizer and styrene-butadiene rubber (SBR) as impact modifier have been studied. The addition of maleated polypropylene to the unmodified polypropylene/wood fiber composite enhances the tensile modulus and yield stress as well as the Charpy impact strength. SBR does not cause a drop in the tensile modulus and yield strength because of the interplay between decreasing stiffness and strength by rubber modification and increasing stiffness and strength by good interfacial adhesion between the matrix and fibers. The addition of both maleated polypropylene and rubber to the polypropylene/wood fiber composite does not result in an improvement of effects based on maleated polypropylene and rubber, which includes possible synergism. The deformation mechanisms in unmodified polypropylene/wood fiber composite are matrix brittle fracture, fiber debonding and pullout. A polymeric layer around the fibers created from maleated polypropylene may undergo debonding, initiating local plasticity. Rubber particle cavitation, fiber pullout and debonding were the basic failure mechanisms of rubber-toughened polypropylene/wood fiber composite. When maleated polypropylene was added to this composite, fiber breakage and matrix plastic deformation took place. Polym. Compos. 25:521–526, 2004. © 2004 Society of Plastics Engineers.     

Microcellular foaming of impact‐modified rigid PVC/wood‐flour composites

Solid state microcellular foaming technology was employed to investigate the influence of impact modification on the foamability of neat rigid PVC and rigid PVC/wood‐flour composite samples. The effects of impact modifier types (crosslinked versus uncrosslinked) and concentrations on the void fraction of foamed samples were examined. The influence of impact modification on the sorption behavior of CO₂ in the samples was also studied. The experimental results indicate that impact modification accelerates the rate of gas loss during the foaming process, which impedes the growth of nucleated cells, independent of modifier type. Because of this accelerated gas loss, impact modification inhibits the potential of producing foamed samples with void fractions similar to those achieved in unmodified samples.     

Evaluation of interfacial compatibility in wood flour/polypropylene composites by grafting isocyanate silane coupling agent on polypropylene

In this paper, the polypropylene was functionalized by isocyanate silane coupling agent grafted polypropylene (IS-g-PP), various characterization methods were conducted to evaluate the interfacial compatibility of WF/PP. The results indicated that IS-g-PP remarkably enhanced the interfacial adhesion between WF and PP with improved mechanical property, tensile strength was improved by 96.1%, and flexural strength was also increased apparently. According to the DSC results, the crystallization temperature of PP was decreased due to its enhanced interfacial adhesion. Most importantly, the use of IS-g-PP reinforced the storage modulus, loss modulus, and complex viscosity of WF/PP. These results demonstrated that IS-g-PP enhanced the interfacial interaction, and the mobility of PP chain was restrained, and was further confirmed by SEM analysis.     

Mechanical properties and morphology of impact modified polypropylene–wood flour composites

The mechanical properties and morphology of polypropylene/wood flour (PP/WF) composites with different impact modifiers and maleated polypropylene (MAPP) as a compatibilizer have been studied. Two different ethylene/propylene/diene terpolymers (EPDM) and one maleated styrene–ethylene/butylene–styrene triblock copolymer (SEBS–MA) have been used as impact modifiers in the PP/WF systems. All three elastomers increased the impact strength of the PP/WF composites but the addition of maleated EPDM and SEBS gave the greatest improvements in impact strength. Addition of MAPP did not affect the impact properties of the composites but had a positive effect on the composite unnotched impact strength when used together with elastomers. Tensile tests showed that MAPP had a negative effect on the elongation at break and a positive effect on tensile strength. The impact modifiers were found to decrease the stiffness of the composites. Scanning electron microscopy showed that maleated EPDM and SEBS had a stronger affinity for the wood surfaces than did the unmodified EPDM. The maleated elastomers are, therefore, expected to form a flexible interphase around the wood particles giving the composites better impact strength. MAPP further enhanced adhesion between WF and impact-modified PP systems. EPDM and EPDM–MA rubber domains were homogeneously dispersed in the PP matrix, the diameter of domains being between 0.1–1 μm. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1503–1513, 1998     

Mechanical properties of modified biofiller‐polypropylene composites

This article reports the mechanical, thermal, and morphological properties of polypropylene (PP)‐chicken eggshell (ES) composites. Mechanical properties like tensile strength, tensile modulus, izod impact strength, flexural modulus of PP composites with normal (unmodified) eggshell and chemically treated ES [modified ES (MES) with isophthalic acid] have been investigated. PP–calcium carbonate (CaCO₃) composites, at the same filler loadings, were also prepared and used as reference. The results showed that PP composites with chemically MES had better mechanical properties compared to the unmodified ES and CaCO₃ composites. An increase of about 3–18% in tensile modulus, 4–44% in izod impact strength and 1.5–26% in flexural modulus at different filler loading was observed in MES composites as compared to unmodified ES composites. Scanning electron microscopy (SEM) micrographs of fractured tensile specimens confirmed better interfacial adhesion of MES with polymer matrix resulting into lower voids and plastic deformation resulting in improved mechanicals of the composites. TEM micrographs showed acicular needle shaped morphology for modified ES and have contributed to better dispersion which is the prime reason for enhancement of all the mechanical properties. At higher filler loading, the modulus of MES composite was found to be higher by 5% as compared to commercial CaCO₃ composites. POLYM. COMPOS., 35:708–714, 2014. © 2013 Society of Plastics Engineers     

Effects of lubricants on the rheological and mechanical properties of wood flour/polypropylene composites

The lubricant is an indispensable agent used in wood plastic composites (WPCs) to improve the processing flowability, especially with high wood content. Here, the effects of different lubricating systems on the rheological and mechanical properties of wood flour/polypropylene (WF/PP) composites are investigated. Additionally, several theoretical models are used to describe the rheological behavior. The results show that stearic acid (SA), semirefined paraffin wax (Wax), and zinc stearate (ZnSt) can decrease the equilibrium torque, complex viscosity, relaxation time, and flow activation energy of the composite melts. Compared to a single lubricant, the combination of Wax and SA lubricants exhibits lower values and the composite with 3 wt % SA and 1 wt % Wax has the best lubricating effect. The synergistic effect of the combined SA and Wax lubricants further decreases the interactive force between the molecules, indicating that multifunctional lubricating systems play a predominant role in WPCs and improve the overall processing properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47667.