Studies on morphologies and thermal properties of poly(lactic acid)/polycaprolactone/organic‐modified montmorillonite nanocomposites

Poly(lactic acid)/organic montmorillonite (PLA/OMMT) nanocomposites were prepared via twin‐screw extrusion. Montmorillonite (MMT) was firstly organically modified to improve the compatibility between polyester and MMT. The effects of ratio between PLA and OMMT and the addition of polycaprolactone (PCL), as a compatilizer, on the properties of PLA/OMMT nanocomposites were studied. The morphology and the properties of the nanocomposites were characterized by XRD, DSC, and TEM. Using OMMT, the intercalated structure was formed during the extrusion process and the OMMT interlayers space was enlarged. More OMMT content was apt to form thicker structure with more stacked individual silicate layers, which led to lower degree of crystallinity of PLA. It showed that 1 phr OMMT could result in the largest interlayers space and the best crystallization state. PCL can effectively increase the binding force between two phases and improve the order of the nanocomposites. In addition, the annealing after treatment can form regular structure and enhance the thermal properties of nanocomposites. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Influence of annealing treatment on the heat distortion temperature of nylon‐6/montmorillonite nanocomposites

It has been recognized that the incorporation of nanoscale montmorillonite (MMT) layers into polymer matrix enhances significantly the heat resistance of the resultant nanocomposites, especially for nylon‐6 (N6)/clay nanocomposites (NCNs). In the present work, the heat distortion temperature (HDT) of NCNs, including the intercalated N6/Na‐montmorillonite (Na‐MMT) and the exfoliated N6/organo‐montmorillonite (OMMT) ones, have been investigated for both non‐annealed and annealed testing specimens in comparison with the neat N6. As expected, the incorporation of MMT obviously improved HDT of NCNs, with the highest HDT value obtained in the N6/OMMT system due to its exfoliated nano‐structure. After an annealing treatment at 80°C for 6 hr, the HDT revealed noticeable increase for all the samples, particularly for the intercalated N6/Na‐MMT nanocomposite that showed the highest increment of 34°C. Differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and Fourier transform infrared (FTIR) techniques were employed to clarify the origin of the variation in HDT after annealing, and the results suggest that the increases in the crystallinity, the glass transition temperature, and the order degree of hydrogen bonding may account for the noticeable increases in the HDT of the nanocomposites after annealing. POLYM. ENG. SCI., 45:1247–1253, 2005. © 2005 Society of Plastics Engineers     

Polylactide/transition metal ion modified montmorillonite nanocomposite—a critical evaluation of mechanical performance and thermal stability

Polylactide (PLA) nanocomposite was prepared by melt blending of PLA and transition metal ion (TMI) adsorbed montmorillonite (MMT). PLA nanocomposite was characterized for mechanical performance, and the results revealed that the tensile modulus, flexural modulus, and impact strength were increased marginally. The nanocomposite was optimized at 5 wt% of TMI‐modified MMT (TMI‐MMT) loading. Thermogravimetric analysis displayed increase in onset of degradation temperature, and differential scanning calorimetry showed marginal increase in glass transition temperature (T_g) and melting temperature (T_m) in case of PLA nanocomposites, when compared with virgin PLA. The flammability testing of nanocomposites indicated good fire retardance characters. X‐ray diffraction patterns of TMI‐MMT and the corresponding nanocomposites indicated an intercalation of the metal ions into the clay interlayer. Fourier transform infrared spectroscopy analysis indicate formation of [Zn(EDA)₂]²⁺ and [Cu(EDA)₂]²⁺ complexes in the MMT interlayer. Dynamic mechanical analysis shows increase in glass transition temperature (T_g) and storage modulus (E′) in case of PLA nanocomposites reinforced with 5 wt% modified MMT. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of organoclay in an immiscible poly(ethylene terephtalate) waste/poly(methyl methacrylate) blend

Blends of organically modified montmorillonite (OMMT) with poly(ethylene terephtalate) (PET) waste and poly(methyl methacrylate) (PMMA) were prepared by melt mixing. The morphology of PET/PMMA nanocomposites with different OMMT contents was characterized by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). The nonisothermal crystallization temperatures of nanocomposites were also examined by DSC. TEM observations and XRD patterns revealed that silicate layers were intercalated and well dispersed in the blend. Nanocomposites displayed better mechanical properties when compared with the unfilled blend. DMA analyses also showed efficient mixing of the two immiscible polymers and changes in glass transition temperature with the presence of OMMT. DSC analysis showed an enhancement in crystallization rate of nanocomposites and a decrease in cristallinity. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of organic modifiers and silicate type on filler dispersion,thermal, and mechanical properties of ABS‐clay nanocomposites

Acrylonitrile–butadiene–styrene (ABS)–clay composite and intercalated nanocomposites were prepared by melt processing, using Na‐montmorillonite (MMT), several chemically different organically modified MMT (OMMT) and Na‐laponite clays. The polymer–clay hybrids were characterized by WAXD, TEM, DSC, TGA, tensile, and impact tests. Intercalated nanocomposites are formed with organoclays, a composite is obtained with unmodified MMT, and the nanocomposite based on synthetic laponite is almost exfoliated. An unintercalated nanocomposite is formed by one of the organically modified clays, with similar overall stack dispersion as compared to the intercalated nanocomposites. T_g of ABS is unaffected by incorporation of the silicate filler in its matrix upto 4 wt % loading for different aspect ratios and organic modifications. A significant improvement in the onset of thermal decomposition (40–44°C at 4 wt % organoclay) is seen. The Young's modulus shows improvement, the elongation‐at‐break shows reduction, and the tensile strength shows improvement. Notched and unnotched impact strength of the intercalated MMT nanocomposites is lower as compared to that of ABS matrix. However, laponite and overexchanged organomontmorillonite clay lead to improvement in ductility. For the MMT clays, the Young's modulus (E) correlates with the intercalation change in organoclay interlayer separation (Δd₀₀₁) as influenced by the chemistry of the modifier. Although ABS‐laponite composites are exfoliated, the intercalated OMMT‐based nanocomposites show greater improvement in modulus. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

聚丙烯／蒙脱土纳米复合材料的制备与性能

用烷基季铵盐对钠基蒙脱土进行有机化处理,使其成为有机蒙脱土。X射线衍射（XRD）表明有机阳离子已同钠离子发生离子交换作用,导致层间距扩大。用熔融插层法制备聚丙烯／蒙脱土纳米复合材料,测试了力学性能。通过XRD、DSC等手段研究了其结构与结晶行为,并与聚丙烯进行了对比。实验表明,通过熔融插层可使聚丙烯插层于蒙脱土片层之中,且所得聚合物的冲击强度有所提高。     

Synthesis of organic montmorillonite contained polyhedral oligomeric silsesquioxane and its nanocomposites with poly(l‐lactide)

Three kinds of novel organic montmorillonites (OMMTs) were prepared by reacting the amino polyhedral oligomeric silsesquioxanes (POSSs) with the OMMTs that had already been modified by cationic surfactants. The layer spacing of OMMT increased from 1.68 to 3.81 nm after being intercalated by POSS. Poly(l ‐lactide) (PLLA) based nanocomposites with montmorillonites were produced by melt compounding. The PLLA nanocomposites with POSS modified OMMT were comprised of a random dispersion of intercalated/exfoliated aggregates of layered silicates throughout the PLLA matrix. The incorporation of POSS modified OMMT resulted in a significant increase in both crystallization temperature and decomposition temperature for 5% weight loss in comparison with the virgin PLLA. Gas Permeation Analysis showed that the increase of the montmorillonite concentration in the polymer matrix led to an expected decrease in permeation values. Gas barrier properties of the nanocomposites were compared with those predicted by phenomenological models such as the Nielsen model and Cussler model. POLYM. ENG. SCI., 54:2489–2496, 2014. © 2013 Society of Plastics Engineers     

Solid‐state graft polymerization of styrene in spherical polypropylene particles in the presence of montmorillonite

In this work, cetyltrimethyl ammonium bromide and methacryloyloxyethyhrimethyl ammonium chloride were used to prepare organophilic montmorillonite (O‐MMT). Then, polypropylene (PP)–clay nanocomposites were prepared by the in situ grafting polymerization of styrene (St)‐containing O‐MMT onto PP with tert‐butyl perbenzoate as an initiator in the solid state. Fourier transform infrared spectroscopy, gel permeation chromatography, transmission electron microscopy, and X‐ray diffraction were applied to study the structure of the layered silicate and modified PP. The surfaces of the composites and, thus, the distribution of the clay in the PP matrix were characterized by scanning electron microscopy. The rheology and mechanical properties were studied and are discussed. According to the characterization results, OMMT and St were already grafted onto the PP main chain. Also, the intercalated structure of montmorillonite could be stabilized, and a stable exfoliated structure could be attained. Namely, intercalated PP/OMMT nanocomposites were obtained. The rheological results clearly show that these PP/OMMT nanocomposites had long‐chain‐branched structures. The peroxide modification of PP had minor effects on the tensile and bending strengths of the modified PP; however, this modification resulted in a significant reduction in the impact strength. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Structure and properties of polypropylene/clay nanocomposites compatibilized by solid‐phase grafted polypropylene

Polypropylene/organic‐montmorillonite (PP/OMMT) nanocomposites were prepared via a solid‐phase PP graft (TMPP) with a higher grafting level as the compatibilizer. The effects of the compatibilizer on the structure and properties of PP/OMMT nanocomposites were investigated. The structure of the nanocomposites were characterized by X‐ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The results showed that when the weight ratio of TMPP and OMMT is greater than 1:1, the OMMT can be dispersed in PP matrix uniformly at the nanoscale. The mechanical properties of the nanocomposites reached a maximum when the weight ratio of TMPP and OMMT is 1:1, although more uniform dispersion was achieved at a higher content of TMPP. The mechanical properties of the nanocomposites decrease with the content of TMPP. The crystallization behavior, dynamic rheological property, and thermal stability of the nanocomposites were investigated by differential scanning calorimetry (DSC), dynamic rheological analysis, and thermal gravimetric analysis (TGA), respectively. Due to the synergistic effects of TMPP and OMMT on the crystallization of PP, the crystallization peak temperature of the nanocomposites increased remarkably compared with that of the neat PP. TMPP shows β‐phase nucleating ability and OMMT promotes the development of β‐phase crystallite. The nanocomposites show restricted melt flow and enhanced temperature sensitivity compared with the neat PP. The thermal stability of the nanocomposites is obviously improved compared with that of the neat PP. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers.     

Effect of polymer matrix/montmorillonite compatibility on morphology and melt rheology of polypropylene nanocomposites

In this study, Ca²⁺‐montmorillonite (Ca²⁺‐MMT) and organo‐montmorillonite (OMMT) were modified by three compatibilizers with different degrees of polarity [poly(ethylene glycol) (PEG), alkyl‐PEG, and polypropylene (PP)‐g‐PEG]. PP/MMT nanocomposites were prepared by melt blending and characterized using X‐ray diffraction and transmission electron microscopy. The results showed the degree of dispersion of OMMT in the PP/PP‐g‐PEG/OMMT (PMOM) nanocomposite was considerably higher than those in the PP/PEG/OMMT and PP/alkyl‐PEG/OMMT nanocomposites, which indicated that the dispersion was relative to the compatibility between modified OMMT and PP matrix. Linear viscoelasticity of PP/MMT nanocomposites in melt states was investigated by small amplitude dynamic rheology measurements. With the addition of the modified MMT, the shear viscosities and storage modulus of all the PP/MMT nanocomposites decreased. It can be attributed to the plasticization effect of PEG segments in the three modifiers. This rheological behavior was different from most surfactant modified MMT nanocomposites which typically showed an increase in dynamic modulus and viscosity relative to the polymer matrix. The unusual rheological observations were explained in terms of the compatibility between the polymer matrix and MMT. In addition, the mechanical properties of PP/MMT nanocomposites were improved. A simultaneous increase in the tensile strength and toughness was observed in PP/PMOM nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effects of processing history and annealing on polymorphic structure of nylon-6/montmorillonite nanocomposites

The effects of processing history and annealing treatment on the thermal property and polymorphic structure of nylon-6/clay nanocomposites (NCNs) have been investigated. The nanocomposites, including intercalated and exfoliated ones, were prepared by extruding nylon-6 (N6) with sodium montmorillonite (Na-MMT) or organo-montmorillonite (OMMT), respectively. DSC analysis revealed multiple melting endotherms in either the extruded or the injection-molded N6 and NCNs samples. It has been observed that a small exothermic peak around 195 °C just before the lower melting peak in the skin regions. We demonstrated that this sub-T_m transition was directly related to the processing-induced shear stresses. WAXD analysis was further performed to characterize the polymorphic structure of injection-molded N6 and NCNs before and after annealing. Annealing at a temperature (80 °C) above the T_g of N6 resulted in increase of the absolute content of γ-form in the skin regions and of the relative content of γ-form in the core regions of NCNs. In particular, annealing only leaded to increase the fraction of γ-form in the exfoliated N6/OMMT nanocomposites, which might be related to a confining effect of MMT platelet on the polymer chains mobility.     

Influence of the type of quaternary ammonium salt used in the organic treatment of montmorillonite on the properties of poly(styrene‐co‐butyl acrylate)/layered silicate nanocomposites prepared by in situ miniemulsion polymerization

Hybrid latices of poly(styrene‐co‐butyl acrylate) were synthesized via in situ miniemulsion polymerization in the presence of 3 and 6 wt % organically modified montmorillonite (OMMT). Three different ammonium salts: cetyl trimethyl ammonium chloride (CTAC), alkyl dimethyl benzyl ammonium chloride (Dodigen), and distearyl dimethyl ammonium chloride (Praepagen), were investigated as organic modifiers. Increased affinity for organic liquids was observed after organic modification of the MMT. Stable hybrid latices were obtained even though miniemulsion stability was disturbed to some extent by the presence of the OMMTs during the synthesis. Highly intercalated and exfoliated polymer‐MMT nanocomposites films were produced with good MMT dispersion throughout the polymeric matrix. Materials containing MMT modified with the 16 carbons alkyl chain salt (CTAC) resulted in the largest increments of storage modulus, indicating that single chain quaternary salts provide higher increments on mechanical properties. Films presenting exfoliated structure resulted in the largest increments in the onset temperature of decomposition. For the range of OMMT loading studied, the nanocomposite structure influenced more significantly the thermal stability properties of the hybrid material than did the OMMT loading. The film containing 3 wt % MMT modified with the two 18 carbons alkyl chains salt (Praepagen) provided the highest increment of onset temperature of decomposition. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A Study on Structure and Mechanical Properties of Polyurethane/Organic-Montmorillonite Nanocomposites

The intercalated nanocomposites of polyurethane (PU) with organic-montmorillonite (OMMT) treated by cetryltrimethyl ammonium bromide was prepared. The interlayer spacing of PU/OMMT nanocomposites was 3–4 nm. The interface interaction of PU/OMMT nanocomposites was improved compared to that of PU/montmorillonite (MMT) composites. The orderly arrangement of the PU chains was hindered because of strong interface interaction between the silicate layers dispersed in the nanometer and PU chains. By adding 2 wt% OMMT to PU, tensile strength and tear strength of the PU/OMMT composites were increased from 10.5 MPa and 36.4 KN/m to 13.8 MPa and 42.2 KN/m, respectively. The tensile strength and tear strength increased with OMMT content firstly, reaching its maximum when the OMMT content was 8 wt%. After that, the tensile strength and tear strength decreased with the further increase of the OMMT content. Compared to that of PU, the elongation at break of the PU/OMMT nanocomposites increased, indicating that the stretch of PU/OMMT nanocomposites increased.     

Synthesis and characterization of poly(urethane‐benzoxazine)/clay hybrid nanocomposites

Poly(urethane‐benzoxazine)/clay hybrid nanocomposites (PU/Pa–OMMTs) were prepared from an in situ copolymerization of a polyurethane (PU) prepolymer and a monofunctional benzoxazine monomer, 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine (Pa), in the presence of an organophilic montmorillonite (OMMT), by solvent method using DMAc. OMMT was made from cation‐exchange of Na‐montmorillonite (MMT) with dodecyl ammonium chloride. The formation of the exfoliated nanocomposite structures of PU/Pa‐OMMT was confirmed by XRD from the disappearance of the peak due to the basal diffraction of the layer‐structured clay found in both MMT and OMMT. DSC showed that, in the presence of OMMT, the curing temperature of PU/Pa lowered by ca. 60°C for the onset and ca. 20°C for the maximum. After curing at 190°C for 1 h, the exothermic peak on DSC disappeared. All the obtained films of PU/Pa–OMMT were deep yellow and transparent. As the content of OMMT increased, both the tensile modulus and strength of PU/Pa–OMMT films increased, while the elongation decreased. The characteristics of the PU/Pa–OMMT films changed from plastics to elastomers depending on OMMT content and PU/Pa ratio. PU/Pa–OMMT films also exhibited excellent resistance to the solvents such as tetrahydrofuran, N,N‐dimethylformamide and N‐methyl‐2‐pyrrolidinone. The thermal stability of PU/Pa were enhanced remarkably even with small amount of OMMT. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 4075–4083, 2003     

The effect of clay modification on the mechanical properties of poly(methyl methacrylate)/organomodified montmorillonite nanocomposites prepared by in situ suspension polymerization

Poly(methylmethacrylate) (PMMA)/montmorillonite (MMT) nanocomposites were prepared by in situ suspension polymerization. MMT was previously organically modified by different modification agents [dioctadecyl dimethyl ammonium chloride (DODAC) and methacrylatoethyltrimethyl ammonium chloride (MTC)] and different modification method (cation‐exchange reaction and grafting reaction), ultimately giving rise to five kinds of organomodified MMT (OMMT). The structure of the OMMT was studied by Wide angle X‐ray diffraction (WAXD) and Fourier transform infrared spectroscopy (FTIR). Meanwhile, the structure of the PMMA/MMT nanocomposites microspheres was also investigated by WAXD. The molecular weight of the polymers extracted from PMMA/MMT nanocomposites was measured by gel permeation chromatograph (GPC). Finally, the mechanical properties of these PMMA/MMT nanocomposites were studied in detail. It was found that large interlayer spacing (d₀₀₁) of OMMT could not entirely ensure an exfoliated structure of resultant PMMA/MMT nanocomposites, while OMMT with relative small d₀₀₁ could still yield exfoliated structure as long as the compatibility between OMMT and polymer matrix was favorable. In addition, the results of mechanical investigation indicated that the compatibility between OMMT and PMMA matrix turned out to be the dominant factor deciding the final mechanical properties of PMMA/MMT nanocomposites. POLYM. COMPOS., 37:1705–1714, 2016. © 2014 Society of Plastics Engineers     

Isothermal crystallization behavior of poly(L‐lactic acid)/organo‐montmorillonite nanocomposites

The isothermal crystallization behavior of poly(L ‐lactic acid)/organo‐montmorillonite nanocomposites (PLLA/OMMT) with different content of OMMT, using a kind of twice‐functionalized organoclay (TFC), prepared by melt intercalation process has been investigated by optical depolarizer. In isothermal crystallization from melt, the induction periods (t_i) and half times for overall PLLA crystallization (100°C ≤ T_c ≤ 120°C) were affected by the temperature and the content of TFC in nanocomposites. The kinetic of isothermal crystallization of PLLA/TFC nanocomposites was studied by Avrami theory. Also, polarized optical photomicrographs supplied a direct way to know the role of TFC in PLLA isothermal crystallization process. Wide angle X‐ray diffraction (WAXD) patterns showed the nanostructure of PLLA/TFC material, and the PLLA crystalline integrality was changed as the presence of TFC. Adding TFC led to the decrease of equilibrium melting point of nanocomposites, indicating that the layered structure of clay restricted the full formation of crystalline structure of polymer. The specific interaction between PLLA and TFC was characterized by the Flory‐Huggins interaction parameter (B), which was determined by the equilibrium melting point depression of nanocomposites. The final values of B showed that PLLA was more compatible with TFC than normal OMMT. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Studies on crystallization behaviors and crystal morphology of polyamide 66/clay nanocomposites

X‐ray diffraction methods, DSC thermal analysis, and polarized light microscopy (PLM) were used to investigate the structural changes of nylon 66/clay nanocomposites. PA 66/clay nanocomposites were prepared by the method of melt intercalation. The results indicate that the addition of the intercalated organo‐montmorillonite (OMMT) can induce generation of the β‐form crystal of PA 66 and substantially affect the arrangement of molecules in the α‐form crystal, although the crystallinity scarcely changes. Also, the DSC results indicate that the addition of OMMT in the PA 66 matrix leads to increases of crystallization temperatures and the full width at half maximum (FWHM) of the exothermic peaks. Moreover, the viscosity factor is the main influence on FWHM of the exothermic peaks of PA 66/clay nanocomposites. The results of nonisothermal crystallization kinetics show that OMMT has the effect of heterogeneous nucleation and leads to the decrease of the size of the spherocrystal. The heterogeneous nucleation effects of OMMTs influence the mechanism of crystallization and the growth mode of PA 66 crystals. PLM photographs verify that the size of spherocrystal is decreased and visually confirm the theory of crystallization kinetics. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 756–763, 2005     

Ultrasonic oscillations induced morphology and property development of polypropylene/montmorillonite nanocomposites

Polypropylene/montmorillonite nanocomposites (PPCNs) with 3% organophilic montmorillonite (OMMT) content were prepared via ultrasonic extrusion. The objective of present study was to investigate the effects of ultrasonic oscillations in processing on the morphology and property development of PPCNs. XRD and TEM results confirmed the intercalated structure of OMMT in conventional nanocomposite (without ultrasonic treatment) and ultrasonicated nanocomposite, but ultrasonic oscillations could make silicate layers finely dispersed and a little exfoliated. According to SEM, the OMMT particles were evenly and finely dispersed in the ultrasonicated nanocomposite via ultrasonic oscillations, and the aggregation size of clay particles was about 100 nm, which is less than that in conventional nanocomposite. The crystalline dimension, crystalline morphology and the growth rate of crystallization in PPCNs were investigated by DSC and PLM, it was found that the OMMT particles and ultrasonic oscillations played an important role in the nucleation rate, crystallization temperature and spherulite size of PP matrix in nanocomposites. Compared with conventional nanocomposite, the mechanical properties of the ultrasonicated nanocomposite increased due to the improved dispersion of OMMT and diminished spherulite size. The thermal stability and the rheological behavior of PP and its nanocomposites were both studied by thermogravimetry and high pressure rheometer, respectively.     

含羧基有机蒙脱土/天然橡胶纳米复合材料的结构与性能

通过蒙脱土与酸化椰油酰胺基丙基甜菜碱(CAB)进行正离子交换,制备了含羧基的有机蒙脱土(OMMT),用OMMT与天然橡胶(NR)复合制得插层型纳米复合材料。对OMMT的结构进行了表征,研究了OMMT对NR/OMMT纳米复合材料结构与性能的影响。结果表明,酸化CAB溶液改性OMMT的层间距较蒙脱土改性者有较大幅度的增加;少量OMMT可改善NR的拉伸强度和扯断伸长率,同时维持较低的拉伸永久变形;OMMT对复合材料的硫化表现出促进作用,但其含量对复合材料的硫化特性影响不大。     

Polypropylene/organically modified Sabah montmorillonite nanocomposites: Surface modification and nanocomposites characterization

The aim of the work is to extract, purify, and organically modify montmorillonite (MMT) of Lahad Datu, Sabah bentonite. The octadecylamine treated Sabah MMT (S‐OMMT) (2–8 wt%) was then melt blended with polypropylene (PP) and maleated polypropylene (PPgMAH) (10 wt%) via single screw nanomixer extruder followed by injection molding into test samples to examine the mechanical, thermal, and morphological properties of PP/S‐OMMT nanocomposites. Unmodified Sabah MMT (S‐MMT) and commercial grade MMT (Nanomer 1.30P) filled PP nanocomposites were also characterized for comparison purpose. X‐ray diffraction results showed that the interlayer spacing of S‐MMT increased after organic modification as Fourier transform infra‐red and elemental analysis evidenced the presence of octadecylamine. PP/S‐OMMT nanocomposites showed a better dispersion and strength compared to PP/Nanomer 1.30P nanocomposites due to its smaller MMT platelet size. differential scanning calorimetry and Thermogravimetry analysis revealed that the thermal stability and crystallinity of neat PP improved with the addition of all types of MMT. Dynamic mechanical analyzer showed that PP nanocomposites have higher storage modulus (E′) values than the neat PP over the whole temperature range. The new PP/S‐OMMT nanocomposites showed a comparable performance with PP/Nanomer 1.30P nanocomposites exhibiting promising future applications of S‐MMT in polymer/MMT nanocomposites. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers