Mechanical and electrical properties of polyamide‐6‐based nanocomposites reinforced by fulleroid fillers

The effect of the fulleroid fillers (fullerene C₆₀, mixture of C₆₀/C₇₀ and fulleroids soot) on mechanical, tribological, and electrical properties of the nanocomposites based on polyamide‐6 (PA6) was investigated. The nanocomposites were prepared by in situ polymerization. Both the tensile modulus and tensile strength of polymer composites were improved up to 15% with loading of 0.001–0.1 wt% of fulleroids materials. For nanocomposites with fulleroid fillers, the friction coefficients were practically two times as lower that of neat PA6. Electrical volume resistivity of composites decreases at loading of fulleroid fillers. The minimal electrical volume resistance was about 10⁷ Ω cm at 0.1 wt% loading of fullerene soot. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Effect of carbon nanotube on PA6/ECO composites: Morphology development,rheological, and thermal properties

Thermoplastic elastomer (TPE) nanocomposites based on polyamide‐6 (PA6)/poly(epichlorohydrin‐co‐ethylene oxide) (ECO)/multiwall carbon nanotube (MWCNTs) were prepared by melt compounding process. Different weight ratios of ECO (20, 40, and 60 wt %) and two kinds of functionalized and non‐functionalized MWCNTs were employed to fabricate the nanocomposites. The morphological, rheological, and mechanical properties of MWCNTs‐filled PA6/ECO blends were studied. The scanning electron microscopy of PA6/ECO blends showed that the elastomer particles, ECO, are well‐dispersed within the PA6 matrix. The significant improvement in the dispersibility of the carboxylated carbon nanotubes (COOH‐MWCNTs) compared to that of non‐functionalized MWCNTs (non‐MWCNTs) was confirmed by transmission electron microscopy images. The tensile modulus of samples improved with the addition of both types of MWCNTs. However, the effect of COOH‐MWCNTs was much more pronounced in improving mechanical properties of PA6/ECO TPE nanocomposites. Crystallization results demonstrated that the MWCNTs act as a nucleation agent of the crystallization process resulted in increased crystallization temperature (T_c) in nanocomposites. Rheological characterization in the linear viscoelastic region showed that complex viscosity and a non‐terminal storage modulus significantly increased with incorporation of both types of MWCNTs particularly at low frequency region. The increase of rheological properties was more pronounced in the presence of carboxylic (COOH) functional groups, in the other words by addition of COOH‐MWCNTs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45977.     

Free‐volume hole properties of two kinds thermoplastic nanocomposites based on polymer blends probed by positron annihilation lifetime spectroscopy

Two type of nanocomposites—an immiscible blend, high density polyethylene/polyamide 6 (HDPE/PA‐6) with organomodified clay, and a compatibilized blend, high density polyethylene grafted with acrylic acid/PA‐6 (PEAA/PA‐6) with organomodified clay—were prepared via melt compounding. X‐ray diffraction and transmission electron microscopy results revealed that the clay was intercalated and partially exfoliated. Positron annihilation lifetime spectroscopy has been utilized to investigate the free‐volume hole properties of two type of nanocomposites. The results show a negative deviation of free‐volume size in PEAA/PA‐6 blend, and a positive deviation in HDPE/PA‐6 blend, and I₃ has a greater negative deviation in compatibilized blend than in immiscible blend due to interaction between dissimilar chains. For nanocomposites based on polymer blends, in immiscible HDPE/PA‐6/organomodified clay system, the variation of free‐volume size with clay content is not obvious and the free‐volume concentration and fraction decreased. While in the case of compatibilized PEAA/PA‐6/organomodified clay nanocomposites, complicated variation of free‐volume properties due to interactions between two phases and organomodified clay was observed. And the interaction parameter β shows the interactions between polymers and organomodified clay. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2463–2469, 2006     

Rheology and dispersion behavior of high‐impact polystyrene/ethylene–vinyl acetate copolymer/TiO2 nanocomposites

TiO₂ nanoparticles were introduced into high‐impact polystyrene (HIPS) in the form of a master batch in which TiO₂ was predispersed in composites of HIPS and ethylene–vinyl acetate copolymer (EVA) by melt compounding. The resulting materials were analyzed with a Rosand Precision rheometer, transmission electron microscopy, atomic force microscopy, and ultraviolet–visible light spectrophotometry. The results showed that the introduction of TiO₂ nanoparticles into HIPS influenced the apparent viscosity of the composites to a rather small extent. The addition of EVA could regulate the rheological behavior of the HIPS/TiO₂ master batch greatly. EVA helped the dispersions of the agglomerates of TiO₂ nanoparticles in the flow; this was featured by the distinct yielding in the flow after the introduction of EVA, as well as the large change in the non‐Newtonian indices. The dispersions of the HIPS/TiO₂ master batch in the HIPS matrix were improved greatly by the addition of EVA. TiO₂ nanoparticles were dispersed randomly in HIPS/EVA/TiO₂ nanocomposites. The dispersion improvement of the HIPS/EVA/TiO₂ master batch was also proved by atomic force microscopy and ultraviolet–visible spectroscopy investigations. The mechanical properties of HIPS/EVA/TiO₂ nanocomposites with low TiO₂ contents were slightly higher than those of pure HIPS. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4434–4438, 2006     

Effect of clay exfoliation and organic modification on morphological,dynamic mechanical,and thermal behavior of melt‐compounded polyamide‐6 nanocomposites

Polyamide‐6/clay nanocomposites were prepared employing melt bending or compounding technique followed by injection molding using different organically modified clays. X‐ray diffraction and transmission electron microscopy were used to determine the molecular dispersion of the modified clays within the matrix polymer. Mechanical tests revealed an increase in tensile and flexural properties of the matrix polymer with the increase in clay loading from 0 to 5%. C30B/polyamide‐6 nanocomposites exhibited optimum mechanical performance at 5% clay loading. Storage modulus of polyamide‐6 also increased in the nanocomposites, indicating an increase in the stiffness of the matrix polymer with the addition of nanoclays. Furthermore, water absorption studies confirmed comparatively lesser tendency of water uptake in these nanocomposites. HDT of the virgin matrix increased substantially with the addition of organically modified clays. DSC measurements revealed both γ and α transitions in the matrix polymer as well as in the nanocomposites. The crystallization temperature (T_c) exhibited an increase in case of C30B/polyamide‐6 nanocomposites. Thermal stability of virgin polyamide‐6 and the nanocomposites has been investigated employing thermogravimetric analysis. POLYM. COMPOS., 28:153–162, 2007. © 2007 Society of Plastics Engineers     

Synthesis and characterization of magnetite (Fe3O4)—Polyvinyl alcohol‐based nanocomposites and study of superparamagnetism

The aim of this investigation was to design iron oxide containing nanocomposites which could display superparamagnetic behavior and thus find application in biomedical and allied fields. To achieve the proposed objectives methyl methacrylate was polymerized by a redox system comprising of metabisulphite and persulphate in the immediate presence of a crosslinker, N,N′‐methylene bis acrylamide and a preformed polymer, i.e., polyvinyl alcohol. Into the prepared polymer matrix nanosized magnetite (Fe₃O₄) particles were evenly dispersed by in situ precipitation of Fe²⁺/Fe³⁺ ions. The nanocomposite materials were characterized by techniques like FTIR, SEM, TEM, XRD, and DSC. The magnetic behavior of nanocomposites and bulk magnetite particles was studied under varying applied magnetic fields and their superparamagnetic property was examined. The iron‐oxide polymer nanocomposites were also studied for microhardness. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Preparation of thermoplastic elastomer nanocomposites based on polyamide‐6/polyepichlorohydrin‐co‐ethylene oxide

This work is aimed at determining the effect of nanoclay and polyepichlorohydrin‐co‐ethylene oxide (ECO) content on the microstructure and mechanical properties of PA6/ECO thermoplastic elastomers (TPEs). TPE nanocomposites were prepared in a laboratory mixer using polyamide 6 (PA6), ECO, and an organoclay by a two‐step melt mixing process. First, the PA6 was melt blended with Cloisite 30B and then mixed by ECO rubber. X‐ray diffraction results and transmission electron microscopy image showed that the nanoclay platelets were nearly exfoliated in both the phases. The SEM photomicrograph of PA6 with ECO showed that the elastomer particles are dispersed throughout the polyamide matrix and the size of rubber particles is less than 3 μm. Introduction of organoclay in the PA6 matrix increased the size of dispersed rubber particles in comparison with the unfilled but otherwise similar blends. The nanoscale dimension of the dispersed clay results in an improvement of the tensile modulus of the nanocomposites. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Microstructure,crystallization and dynamic mechanical properties of polyamide/clay nanocomposites after melt‐state annealing

Polyamide 6/clay (PA/clay) nanocomposites produced by melt‐compounding were treated under various melt‐state annealing processes. The effect of melt‐state annealing on the microstructure, crystallization, and dynamic mechanical properties was characterized by transmission electron microscope (TEM), modulated differential scanning calorimetry (MDSC), X‐ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and dynamic mechanical analysis (DMA). Clay layers were exfoliated in PA matrix. The crystalline transformation between α and γ‐crystalline phase was virtually dependent on the annealing process and clay loading. After melt‐state annealing between 230 and 250°C, clay induced the appearance of a new endothermic peak in PA/clay. PA/clay after melt‐state annealing exhibited a higher elastic modulus above T_g and a lower β relaxation below T_g as compared with the non‐annealed sample. FTIR analysis demonstrated that the melt‐state annealing caused strong hydrogen bonding interaction of amide groups with clay layers. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Structure and Dynamic Mechanical Properties of Melt Intercalated Polyamide 6—Montmorillonite Nanocomposites

Summary: Polymer‐layered silicate nanocomposites (PLSN), based on polyamide 6 (PA6) and montmorillonite (MMT) modified with an octadecylammonium salt, were produced via melt compounding in a co‐rotating twin‐screw extruder. Wide angle X‐ray diffraction (WAXD) and TEM revealed a PLSN containing 3.3% by weight (wt.‐%) of MMT to exhibit a mixed exfoliated/intercalated morphology, consisting mainly of individual silicate lamellae together with some intercalated stacks, resulting in a mean value of 1.8 lamellae per particle. In contrast, a PLSN containing a higher level of 7.2 wt.‐% MMT exhibited a more ordered intercalated structure, consisting mainly of a distribution of lamellae stacks with a mean value of 3.8 lamellae per particle. The dispersion of MMT in the PLSN generated very large polymer–filler interfacial areas, resulting in significant increase in the volume of constrained PA6 chain segments. Consequently, significant changes in the ratio of α/γ crystallites and in the thermal behaviour of the matrix PA6 were observed during WAXD, DSC and dynamic‐mechanical thermal analysis (DMTA) studies of the PLSN. In particular, damping data from DMTA showed relaxations between T_g and T_m resulting from amorphous polymer chain segments constrained at the polymer–filler interface, indicating the formation of a continuous phase of constrained polymer. In contrast, a PA6 microcomposite formed using unmodified MMT generated much lower polymer–filler interfacial area, with most of the MMT residing within large, poorly wetted aggregates. Consequently, changes to the thermal behaviour of the matrix PA6 were much less significant than those induced in the PLSN.

Shear storage modulus (G′) versus temperature data for the matrix PA6, the 5T and 10T PLSN and the 5P microcomposite.     

Preparation and performance of high‐impact polystyrene (HIPS)/nano‐TiO2 nanocomposites

High‐impact polystyrene (HIPS)/nano‐TiO₂ nanocomposites were prepared by surface pretreatment of nano‐TiO₂ with special structure dispersing agent (TAS) and master batch manufacturing technology. The results show that when the nano‐TiO₂ content is 2%, the notched impact strength, tensile strength, and elastic modulus of HIPS/nano‐TiO₂ nanocomposites increased to a maximum. This result indicates that nano‐TiO₂ has both toughening and reinforcing effects on HIPS. The heat‐deflection temperature and flame‐retardance of HIPS/nano‐TiO₂ nanocomposites are also obviously improved as the nano‐TiO₂ content is increased. The nanocomposites manufactured by the two‐step method have better mechanical properties than that made by a one‐step method. HIPS/nano‐TiO₂ nanocomposites are also non‐Newtonian and pseudoplastic fluids. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 381–385, 2003     

Multicycle investigation of a sol‐gel‐derived Fe2O3/ATP oxygen carrier for coal chemical looping combustion

Fe‐based oxygen‐carrier particles with attapulgite (ATP) as a support material for coal chemical looping combustion (CLC) have been prepared using a sol‐gel approach. The multiredox characteristics of the prepared Fe4ATP6 (Fe₂O₃ to ATP mass ratio of 40:60) were experimentally examined in a batch fluidized bed reactor at 900°C. The experimental results indicated that the synergistic reactions between ATP and Fe₂O₃ increased the coal conversion. Fe4ATP6 exhibited high reactivity, particularly for low‐rank coals, in the CLC process. The improved pore structure and surface area were responsible for the high reactivity of Fe4ATP6. In 60 redox cycles, H₂ was mainly generated in the outlet gas as the carbon conversion efficiency had reached 95%, and both the coal combustion efficiency and CO₂ capture efficiency were greater than 95%. © 2015 American Institute of Chemical Engineers AIChE J, 62: 996–1006, 2016     

Novel electrically conductive and ferromagnetic composites of poly(aniline‐co‐aminonaphthalenesulfonic acid) with iron oxide nanoparticles: Synthesis and characterization

Nanocomposites of iron oxide (Fe₃O₄) with a sulfonated polyaniline, poly(aniline‐co‐aminonaphthalenesulfonic acid) [SPAN(ANSA)], were synthesized through chemical oxidative copolymerization of aniline and 5‐amino‐2‐naphthalenesulfonic acid/1‐amino‐5‐naphthalenesulfonic acid in the presence of Fe₃O₄ nanoparticles. The nanocomposites [Fe₃O₄/SPAN(ANSA)‐NCs] were characterized by transmission electron microscopy (TEM), scanning electron microscopy (SEM), X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, elemental analysis, UV–visible spectroscopy, thermogravimetric analysis (TGA), superconductor quantum interference device (SQUID), and electrical conductivity measurements. The TEM images reveal that nanocrystalline Fe₃O₄ particles were homogeneously incorporated within the polymer matrix with the sizes in the range of 10–15 nm. XRD pattern reveals that pure Fe₃O₄ particles are having spinel structure, and nanocomposites are more crystalline in comparison to pristine polymers. Differential thermogravimetric (DTG) curves obtained through TGA informs that polymer chains in the composites have better thermal stability than that of the pristine copolymers. FTIR spectra provide information on the structure of the composites. The conductivity of the nanocomposites (～ 0.5 S cm^?1) is higher than that of pristine PANI (～ 10^?3 S cm^?1). The charge transport behavior of the composites is explained through temperature difference of conductivity. The temperature dependence of conductivity fits with the quasi‐1D variable range hopping (quasi‐1D VRH) model. SQUID analysis reveals that the composites show ferromagnetic behavior at room temperature. The maximum saturation magnetization of the composite is 9.7 emu g^?1. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Interfacial interactions and performance of polyamide 6/modified attapulgite clay nanocomposites

Attapulgite (AT) clay was firstly treated with sodium polyacrylate (PAS), then polyamide 6 (PA6)/AT nanocomposites were prepared by simple melt compounding. Transmission electron microscope (TEM) and Fourier transform infrared spectrometry (FT‐IR) of treated AT confirm the success of purifying and surface modification of the original AT by PAS. X‐ray diffraction spectra for the nanocomposites show that the microstructure of AT in PA6 matrix is almost unchanged. It indicates that a strong interfacial adhesion exists between AT and PA6 matrix through analyzing fracture surfaces of the nanocomposites, the variation of glass transition temperature (T_g) obtained by dynamic mechanical analysis, and interfacial interaction factors; field emission scanning electron microscopy on the fracture surfaces of the nanocomposites shows that a uniform dispersion of AT is obtained. The above two aspects conform to the improvement of mechanical and thermal properties of the nanocomposites. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Flame retardance and mechanical properties of a polyamide 6/polyethylene/surface‐modified metal hydroxide ternary composite via a master‐batch method

Surface‐modified aluminum hydroxide and magnesium hydroxide mixtures (SAMHs) were filled with linear low‐density polyethylene (LLDPE) with a maleic anhydride grafted polyethylene (PE) compatibilizer to produce a SAMH master batch, which was then dispersed in polyamide 6 (PA6) to yield a PA6/PE/SAMH (50/20/30 by weight ratio) ternary composite. Through such a master‐batch method, an effective flame retardance UL94 V‐0 rating at a 3.2 mm thickness with a 33% limiting oxygen index was achieved. The flame‐retardance mechanism of the ternary composite was investigated by thermogravimetric analysis and scanning electron microscopy/energy dispersive X‐ray spectroscopy analysis. A cocontinuous PA6/PE polymer host and a preferential dispersion of SAMH particles in the matrix induced the formation of a compact flame‐resistant char layer and a high residue rate during burning; this resulted in the desired flame retardance of the ternary composite. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Crystallization and melting behavior of multi‐walled carbon nanotube‐reinforced nylon‐6 composites

The crystallization and melting behavior of neat nylon‐6 (PA6) and multi‐walled carbon nanotubes (MWNTs)/PA6 composites prepared by simple melt‐compounding was comparatively studied. Differential scanning calorimetry (DSC) results show two crystallization exotherms (T_{CC, 1} and T_{CC, 2}) for PA6/MWNTs composites instead of a single exotherm (T_{CC, 1}) for the neat matrix. The formation of the higher‐temperature exotherm T_{CC, 2} is closely related to the addition of MWNTs. X‐ray diffraction (XRD) results indicate that only the α‐phase crystalline structure is formed upon incorporating MWNTs into PA6 matrix, independently of the cooling rate and annealing conditions. These observations are significantly different from those for PA6 matrix, where the increase in cooling rate or decrease in annealing temperature results in the crystal transformation from α‐phase to γ‐phase. The crystallization behavior of PA6/MWNTs composites is also significantly different from those reported in PA6/nanoclay systems, probably due to the difference in nanofiller geometry between one‐dimensional MWNTs and two‐dimensional nanoclay platelets. The nucleation sites provided by carbon nanotubes seem to be favorable to the formation of thermodynamically stable α‐phase crystals of PA6. The dominant α‐phase crystals in PA6/MWNTs composites may play an important role in the remarkable enhancement of mechanical properties. Copyright © 2005 Society of Chemical Industry     

Effect of dendrimer‐like PAMAM grafted attapulgite on the microstructure and morphology of Nylon‐6

The effect of dendrimer‐like polyamidoamine grafted attapulgite (ATP‐PAMAM) on the microstructure and morphology of Nylon‐6 (PA6) was investigated. The ATP‐PAMAM nanoparticles were prepared by treating attapulgite (ATP) with heat and acid followed by grafting with polyamidoamine (PAMAM) molecules, which was confirmed by Fourier transform infrared spectroscopy (FT‐IR), thermogravimetric analysis (TGA), and dispersion state in formic acid. The X‐ray diffraction (XRD) analysis result indicated that the grafting modification was occurred on the surface of fibrous crystals and did not shift the crystal structure of ATP. PA6/ATP‐PAMAM (G_2.0) nanocomposites with different modified ATP content were prepared by melt compounding in a twin screw extruder. XRD measurements suggested that the intensity of diffraction peak of α crystalline form of PA6 decreased gradually as the inclusion of ATP‐PAMAM(G_2.0) into the PA6 matrix, while that of γ crystalline form increased gradually. The results of molau experiment and scanning electron microscopy (SEM) observation showed not only a uniform dispersion of ATP‐PAMAM(G_2.0) in the PA6 matrix but also a strong interfacial adhesion between them. Mechanical investigation (by tensile test) showed an obvious improvement in the presence of surface modified ATP. POLYM. COMPOS., 35:627–635, 2014. © 2013 Society of Plastics Engineers     

Comprehensive high‐performance epoxy nanocomposites co‐reinforced by organo‐montmorillonite and nano‐SiO2

Comprehensive high‐performance epoxy nanocomposites were successfully prepared by co‐incorporating organo‐montmorillonite (o‐MMT) and nano‐SiO₂ into epoxy matrix. Because of the strong interaction between nanoscale particles, the MMT layers were highly exfoliated, and the exfoliated nanoscale MMT monoplatelets took an interlacing arrangement with the nano‐SiO₂ particles in the epoxy matrix, as evidenced by X‐ray diffraction measurement and transmission electron microscopy inspection. Mechanical tests and thermal analyses showed that the resulting epoxy/o‐MMT/nano‐SiO₂ nanocomposites improved substantially over pure epoxy and epoxy/o‐MMT nanocomposites in tensile modulus, tensile strength, flexural modulus, flexural strength, notch impact strength, glass transition temperature, and thermal decomposition temperature. This study suggests that co‐incorporating two properly selected nanoscale particles into polymer is one pathway to success in preparing comprehensive high‐performance polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Toughened nylon66/nylon6 ternary nanocomposites by elastomers

The elastomer toughening of PA66/PA6 nanocomposites prepared from the organic modified montmorillonite (OMMT) was examined as a means of balancing stiffness/strength versus toughness/ductility. Several different formulations varying in OMMT content were made by mixing of PA6 and OMMT as a master‐batch and then blending it with PA66 and different elastomers in a twin screw extruder. In this sequence, the OMMT layers were well exfoliated in the nylon alloy matrix. The introduction of silicate layers with PA6 induced the appearance of the γ crystal phase in the nanocomposites, which is unstable and seldom appears in PA66 at room temperature and it further affected the morphology and dispersion of rubber phase resulting in much smaller rubber particles. The incorporation of POE‐g‐MA particles toughened the nanocomposites markedly, but the tensile modulus and strength were both reduced. Conversely, the use of OMMT increased the modulus but decreased the fracture toughness. The nanocomposites exhibited balanced stiffness and toughness. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Magnetoresistive polyaniline-magnetite nanocomposites with negative dielectrical properties

Magnetic polyaniline (PANI) polymer nanocomposites (PNCs) reinforced with magnetite (Fe₃O₄) nanoparticles (NPs) have been successfully synthesized using a facile surface initiated polymerization (SIP) method. The chemical structures of the PANI/Fe₃O₄ PNCs are characterized by Fourier transform infrared (FT-IR) spectroscopy. The thermal stability of the PANI/Fe₃O₄ PNCs is performed by thermogravimetric analysis (TGA). Both transmission electron microscopy (TEM) and scanning electron microscopy (SEM) are used to characterize the morphologies of the PANI, Fe₃O₄ nanoparticles (NPs) and the PNCs. X-ray diffraction (XRD) shows a significant effect of the Fe₃O₄ NPs on the crystallization structure of the formed PANI. The dielectrical properties of these PNCs are strongly related to the Fe₃O₄ nanoparticle loadings and unique negative permittivity is observed in all the samples. Temperature dependent resistivity analysis from 50 to 290 K reveals a quasi 3-dimension variable range hopping (VRH) electron conduction mechanism for the nanocomposite samples. The PNCs do not show hysteresis loop with zero coercivity, indicating the superparamagnetic behavior at room temperature. The PNCs with 30 wt% Fe₃O₄ NP loading exhibit a larger positive magnetoresistance (MR = 95%) than 53% of the pure PANI.     

Effects of organoclay on morphology and properties of nanocomposites based on LDPE/PA‐6 blends without and with SEBS‐g‐MA compatibilizer

LDPE/PA‐6 blends (75/25 wt/wt) were added with SEBS‐g‐MA (S) and/or an organoclay (20A) using different compounding sequences and the morphology and the properties of the blends or composites were investigated. An XRD study of the nanocomposites with pure polymers showed that 20A is intercalated by LDPE or PA‐6 chains, whereas it is exfoliated by S if the clay concentration does not exceed 10 wt%. The SEM investigation showed that both S and 20A behave as efficient emulsifying agents for the LDPE/PA‐6 blends. However, their effect on the mechanical properties was found to be opposite: S enhanced toughness but lowered the stiffness, whereas 20A improved the elastic modulus but impaired the impact properties. When used together, these additives failed to have synergistic effects and the blends mechanical properties could not be improved strongly. A possible interpretation for this behavior was suggested, considering that the anhydride groups of S can competitively interact with the amine end groups of PA‐6 and with the surface of the silicate layer of 20A. Nevertheless, an optimization of the compounding procedure and the use of appropriate proportions of S and 20A allow the preparation of composites with excellent morphology and a satisfactory balance of stiffness and toughness. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers