Injection‐molded short hemp fiber/glass fiber‐reinforced polypropylene hybrid composites—Mechanical,water absorption and thermal properties

Natural fiber‐based thermoplastic composites are generally lower in strength performance compared to thermoset composites. However, they have the advantage of design flexibility and recycling possibilities. Hybridization with small amounts of synthetic fibers makes these natural fiber composites more suitable for technical applications such as automotive interior parts. Hemp fiber is one of the important lignocellulosic bast fiber and has been used as reinforcement for industrial applications. This study focused on the performance of injection‐molded short hemp fiber and hemp/glass fiber hybrid polypropylene composites. Results showed that hybridization with glass fiber enhanced the performance properties. A value of 101 MPa for flexural strength and 5.5 GPa for the flexural modulus is achieved from a hybrid composite containing 25 wt % of hemp and 15 wt % of glass. Notched Izod impact strength of the hybrid composites exhibited great enhancement (34%). Analysis of fiber length distribution in the composite and fracture surface was performed to study the fiber breakage and fracture mechanism. Thermal properties and resistance to water absorption properties of the hemp fiber composites were improved by hybridization with glass fibers. Overall studies indicated that the short hemp/glass fiber hybrid polypropylene composites are promising candidates for structural applications where high stiffness and thermal resistance is required. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2432–2441, 2007     

Interfacial contributions in lignocellulosic fiber‐reinforced polyurethane composites

Whereas lignocellulosic fibers have received considerable attention as a reinforcing agent in thermoplastic composites, their applicability to reactive polymer systems remains of considerable interest. The hydroxyl‐rich nature of natural lignocellulosic fibers suggests that they are particularly useful in thermosetting systems such as polyurethanes. To further this concept, urethane composites were prepared using both unused thermomechanical pulp and recycled newsprint fibers. In formulating the materials, the fibers were considered as a pseudo‐reactant, contributing to the network formation. A di‐functional and tri‐functional poly(propylene oxide)‐based polyol were investigated as the synthetic components with a polyol‐miscible isocyanate resin serving as a crosslinking agent. The mechanical properties of the composites were found to depend most strongly on the type of fiber, and specifically the accessibility of hydroxy functionality on the fiber. Dynamic mechanical analysis, swelling behavior, and scanning electron micrographs of failure surfaces all provided evidence of a substantial interphase in the composites that directly impacted performance properties. The functionality of the synthetic polyol further distinguished the behavior of the composite materials. Tri‐functional polyols generally increased strength and stiffness, regardless of fiber type. The data suggest that synthetic polyol functionality and relative accessibility of the internal polymer structure of the fiber wall are dominant factors in determining the extent of interphase development. Considerable opportunity exists to engineer the properties of this material system given the wide range of natural fibers and synthetic polyols available for formulation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 546–555, 2001     

Synthesis and characterization of short Grewia optiva fiber‐based polymer composites

Natural fibers, such as Flax, Sisal, Hibiscus Sabdariffa, and Grewia optiva (GO) possess good reinforcing capability when properly compounded with polymers. These fibers are relatively inexpensive, easily available from renewable resources, and possess favorable values of specific strength and specific modulus. The mechanical performance of natural fiber‐reinforced polymers (FRPs) is often limited owing to a weak fiber‐ matrix interface. In contrast, urea–formaldehyde (UF) resins are well known to have a strong adhesion to most cellulose‐containing materials. This article deals with the synthesis of short G. optiva fiber‐reinforced UF polymer matrix‐based composites. G. optiva fiber‐reinforced UF composites processed by compression molding have been studied by evaluating their mechanical, physical, and chemical properties. This work reveals that mechanical properties such as: tensile strength, compressive strength, flexural strength, and wear resistance of the UF matrix increase up to 30% fiber loading and then decreases for higher loading when fibers are incorporated into the polymer matrix. Morphological and thermal studies of the matrix, fiber, and short FRP composites have also been carried out. The swelling, moisture absorbance, chemical resistance, and water uptake behavior of these composites have also been carried out at different intervals. The results obtained lay emphasis on the utilization of these fibers, as potential reinforcing materials in bio‐based polymer composites. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Effects of alkali and silane treatment on the mechanical properties of jute‐fiber‐reinforced recycled polypropylene composites

Jute‐fibers‐reinforced thermoplastic composites are widely used in the automobile, packaging, and electronic industries because of their various advantages such as low cost, ease of recycling, and biodegradability. However, the applications of these kinds of composites are limited because of their unsatisfactory mechanical properties, which are caused by the poor interfacial compatibility between jute fibers and the thermoplastic matrix. In this work, four methods, including (i) alkali treatment, (ii) alkali and silane treatment, (iii) alkali and (maleic anhydride)‐polypropylene (MAPP) treatment, and (iv) alkali, silane, and MAPP treatment (ASMT) were used to treat jute fibers and improve the interfacial adhesion of jute‐fiber‐reinforced recycled polypropylene composites (JRPCS). The mechanical properties and impact fracture surfaces of the composites were observed, and their fracture mechanism was analyzed. The results showed that ASMT composites possessed the optimum comprehensive mechanical properties. When the weight fraction of jute fibers was 15%, the tensile strength and impact toughness were increased by 46 and 36%, respectively, compared to those of untreated composites. The strongest interfacial adhesion between jute fibers and recycled polypropylene was obtained for ASMT composites. The fracture styles of this kind of composite included fiber breakage, fiber pull‐out, and interfacial debonding. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers.     

Morphological and physicomechanical analysis of high‐density polyethylene filled with Salago fiber

The environmental issues associated with the mass discarding of waste plastics in the Philippines have significantly raised for the past decade. However, this country is a home to many natural fibers which necessitates the development of ecofriendly materials to diminish the environmental footprint of polymers. High‐density polyethylene (HDPE) was filled with floured untreated and 5 wt % alkaline‐treated Salago fiber via melt compounding. The physical and mechanical characteristics of both types of composites were measured and compared. The composite filled with 30 wt % untreated fiber became very brittle, showing tensile strength and impact resistance of 15.8 MPa and 4.9 kJ/m², respectively. Alkaline treatment improved the mechanical properties of untreated composites, but not above the value of virgin HDPE. Nevertheless, the flexural strength of treated composites exceeded that of the virgin HDPE. Untreated composites absorbed water twice as the treated ones. Finally, morphological and fractography inspection on tensile and flexural test specimens showed improvement made by treatment on the interfacial adhesion between fiber and thermoplastic, corroborating the results from mechanical properties test. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46479.     

Fabrication and mechanical properties of glass fiber‐reinforced wood plastic hybrid composites

To fully utilize the resource in the municipal solid waste (MSW) and improve the strength and toughness of wood plastic composites, glass fiber (GF)‐reinforced wood plastic hybrid composites (GWPCs) were prepared through compounding of recycled high‐density polyethylene (HDPE) from MSW, waste wood fibers, and chopped GF. Mechanical tests of GWPCs specimens with varying amounts of GF content were carried out and the impact fractured surface of GWPCs was observed through scanning electron microscope (SEM). The tensile strength of GWPCs and the efficiency coefficient values were predicted by Kelly‐Tyson method. The results indicated that the tensile strength and impact strength of GWPCs could be improved simultaneously by adding type L chopped GF (L‐GF), and would be dropped down when type S chopped GF (S‐GF) was included. The tensile strength of GWPCs was well accordant with the experimental result. The efficiency coefficient values of S‐GF and L‐GF are ?0.19 and 0.63, respectively. Inspection of SEM micrographs indicated that L‐GF had achieved full adhesion with the plastic matrix through addition of maleic anhydride‐g‐polyethylene. The main fracture modes of GWPCs included pullout of GF, broken of matrix, and interfacial debonding. Because of the synergistic effects between hybrid components in GF/wood fiber/HDPE hybrid system, a special 3D network microstructure was formed, which was the main contribution to the significant improvement in the tensile strength and impact strength of L‐GF‐reinforced hybrid composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical characterization and modeling of poly (β‐hydroxybutyrate)‐co‐poly(β‐hydroxyvalerate)–Alfa fiber‐reinforced composites

The mechanical properties of biobased composites of poly(β‐hydroxybutyrate)‐co‐poly(β‐hydroxyvalerate) biopolymer continuously reinforced with unidirectional Alfa fibers are investigated via tensile testing of oriented composite laminates. Simple mechanical models for the elastic stiffness, strength, and nonlinear hardening of the biobased composites are proposed with an emphasis on techniques that only require the independent properties of the fiber and matrix to facilitate composite design. Rule of mixtures (ROM) approaches are found to effectively predict the elastic properties of the composites but generally overestimate strength. Modified ROM approaches that discount the contribution of the matrix in the fiber loading direction and the contribution of the fiber in the transverse loading direction provide the most accurate strength predictions. Apparent elastic properties for composites with varying fiber orientations are predicted using a modified orthotropic laminate plate method which was found to overestimate composite stiffness in off‐axis loading directions. Postyield nonlinear hardening is modeled using a calibrated continuum yield and plasticity model and demonstrated to provide a close match of the experimental results. POLYM. COMPOS., 35:1758–1766, 2014. © 2014 Society of Plastics Engineers     

Preparation and characterization of LDPE and PP—Wood fiber composites

Natural fiber reinforced composites is an emerging area in polymer science. These natural fibers are low cost fibers with low density and high specific properties. These are biodegradable and nonabrasive. The natural fiber composites offer specific properties comparable to those of conventional fiber composites. However, in development of these composites, the incompatibility of the fibers and poor resistance to moisture often reduce the potential of natural fibers, and these draw backs become critical issue. Wood‐plastic composites (WPC) are a relatively new class of materials and one of the fastest growing sectors in the wood composites industry. Composites of wood in a thermoplastic matrix (wood–plastic composites) are considered a low maintenance solution to using wood in outdoor applications. WPCs are normally made from a mixture of wood fiber, thermoplastic, and small amounts of process and property modifiers through an extrusion process. In this study, Wood–plastic composites (WPC) are produce by adding a maleic anhydride modified low density polyethylene coupling agent to improve interfacial adhesion between the wood fiber and the plastic. Mixing is done with twin screw extruder. Subsequently, tensile strength, the modulus of elasticity, % elongation, hardness, Izod impact strength, melt flow index (MFI), and heat deflection temperature (HDT) are determined. Thermal transition temperatures and microstructure are determined with DSC and SEM, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Comparison between dew‐retted and enzyme‐retted flax fibers as reinforcing material for composites

Two kinds of retted Canadian linseed flax fibers, dew‐retted (F1) and enzyme‐retted flax fibers (F2) were characterized in detail for their applications in composites, such as retting degree, thermal stability, tensile strength, and interfacial behavior in polypropylene (PP) matrix. It's clear from Scanning Electron Micrograph that the aspect ratio of F2 was much higher than that of F1 in the light of their separated elementary fibers in most cases. Instead, the elementary fibers of F1 remained tightly bundled into technical fiber wrapping with more non‐cellulose portions. This reflected its lower retting degree and resulted in its lower thermal stability. Single fiber tensile test and single fiber pull‐out test were used to evaluate the fiber tensile properties and fiber/PP interfacial shear strength, respectively. Better retting degree and fewer damages on F2 endowed F2 better tensile property. Consequently, higher aspect ratio, retting degree, and tensile strength proved F2 to be a kind of better reinforcing material than F1 for composites. POLYM. ENG. SCI., 2012. 2011 published by Society of Plastics Engineers     

Mechanical properties and foaming behavior of cellulose fiber reinforced high‐density polyethylene composites

This article investigates the effects of fiber length and maleated polymers on the mechanical properties and foaming behavior of cellulose fiber reinforced high‐density polyethylene composites. The results from the mechanical tests suggested that long fibers provided higher flexural and impact properties than short fibers. In addition, the maleated high‐density polyethylene increased flexural strength significantly, while the maleated thermoplastic elastormers increased notched Izod impact strength dramatically. On the other hand, the results from the extrusion foaming indicated that the composites with long and short fibers demonstrated similar cell morphology, i.e., a similar average cell size and cell size distribution. However, the addition of maleated high‐density polyethylene caused an increase of the average cell size and cell size distribution in the composites. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Biocomposites developed using water‐plasticized wheat gluten as matrix and jute fibers as reinforcement

Biocomposites developed from wheat gluten using water without any chemicals as plasticizer and jute fibers as reinforcement have much better flexural and tensile properties than similar polypropylene composites reinforced with jute fibers. Wheat gluten is an inexpensive and abundant co‐product derived from renewable resources and is biodegradable but non‐thermoplastic. Previous attempts at developing biocomposites from wheat gluten have used plasticizers such as glycerol or chemical modifications to make gluten thermoplastic. However, plasticizers have a considerably negative effect on the mechanical properties of the composites and chemical modifications make wheat gluten less biodegradable, expensive and/or environmentally unfriendly. In the research reported, we developed composites from wheat gluten using water as a plasticizer without any chemicals. Water plasticizes wheat gluten but evaporates during compression molding and therefore does not affect the mechanical properties of the composites. The effect of composite fabrication conditions on the flexural, tensile and acoustic properties was studied in comparison to polypropylene composites reinforced with jute fibers. Wheat gluten composites had flexural strength (20 MPa), tensile strength (69 MPa) and tensile modulus (7.7 GPa) values approximately twice those of polypropylene composites. Water is an effective plasticizer for wheat gluten and could be used to develop various types of inexpensive and biodegradable wheat gluten‐based thermoplastics. Copyright © 2011 Society of Chemical Industry     

Mechanical properties and processibilty of glass‐fiber‐, wollastonite‐, and fluoro‐rubber‐reinforced silicone rubber composites

The reinforcement of silicone rubber (SR) imparted by different types of fillers was investigated. Glass fiber (GF), wollastonite and fluoro rubber (FR) as nontraditional filler for rubber were compounded SR and mechanical properties of the prepared composites were evaluated. The addition of silane pretreated GF and wollastonite into SR, tensile strength, abrasion resistance and tear strength of the composites improved considerably. The improvement in the properties was assigned to an increased interaction between the filler and the polymer matrix. For the SR/FR composites system, the elongation at break was increase with increasing concentrations of FR due to sponge like structure resulting from poor compatibility between the two components. To investigate the production potential of extrusion processing method, prepared composites were extruded in a rod type sample. During the curing stage, GF, wollastonite and FR lead to the formation of void in the matrix resin. When GF and wollastonite were treated with silane, the void formations were reduced significantly. The silane treatment process improves not only mechanical strength but also processibility of SR composites in dry conditions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Ionic Liquid Approach Toward Manufacture and Full Recycling of All‐Cellulose Composites

All‐cellulose composites (ACCs) are prepared from high‐strength rayon fibers and cellulose pulp. The procedure comprises the use of a pulp cellulose solution in the ionic liquid (IL) 1‐ethyl‐3‐methyl imidazolium acetate ([EMIM][OAc]) as a precursor for the matrix component. High‐strength rayon fibers/fabrics are embedded in this solution of cellulose in the IL followed by removal of the IL. Different concentrations of cellulose in the IL are investigated and the mechanical properties of the final ACCs are determined via tensile, bending, and impact testing. ACCs prepared in this study show mechanical properties comparable to thermoplastic glass fiber‐reinforced plastics. Apart from being bio‐based, they possess several advantages such as biodegradability and full recyclability. The recycling of ACCs is successfully demonstrated in several cycles by using the recycled cellulose for subsequent matrix preparation.     

Mechanical properties and morphology of flax fiber reinforced melamine‐formaldehyde composites

The mechanical performance of natural fiber reinforced polymers is often limited owing to a weak fiber‐matrix interface. In contrast, melamine‐formaldehyde (MF) resins are well known to have a strong adhesion to most cellulose containing materials. In this Paper, nonwoven flax fiber mat reinforced and particulate filled MF composites processed by compression molding are studied and compared to a similar MF composite reinforced with glass fibers. Using flax instead of glass fibers has a somewhat negative effect on tensile performance. However, the difference is relatively small, and if density and material cost are taken into account, flax fibers become competitive. Tensile damage is quantified from the stiffness reduction during cyclic straining. Compared to glass fibers, flax fibers generate a material with a considerably lower damage rate. From scanning electron microscopy (SEM), it is found that microcracking takes place mainly in the fiber cell walls and not at the fiber‐matrix interface. This suggests that the fiber‐matrix adhesion is high. The materials are also compared using dynamic mechanical thermal analysis (DMTA) and water absorption measurements.     

Injection molded self‐hybrid composites based on polypropylene and natural fibers

Self‐hybrid thermoplastic composites (combination of two fiber sizes) were obtained by injection molding using pine or agave fibers with polypropylene (PP). The effect of self‐hybridization was determined through mechanical properties and water absorption for different total fiber contents between 10 and 30% wt. The results showed that impact strength (30% of fiber) and tensile modulus (20% of fiber) were improved by self‐hybridization compared with composites formulated with only one fiber size. Flexural properties were not improved by self‐hybridization. On the other hand, the combination of two fiber sizes had no effect on the water absorption behavior of these composites. Overall, the total fiber content was found to be an important parameter with 20% being the optimum condition where self‐hybridization provides the best mechanical properties. POLYM. COMPOS., 35:1798–1806, 2014. © 2013 Society of Plastics Engineers     

Surface Modification of Carbon Fibers by Free Radical Graft‐Polymerization of 2‐Hydroxyethyl Methacrylate for High Mechanical Strength Fiber–Matrix Composites

Free radical polymerization of vinylic monomers in the presence of carbon fibers results in the grafting of polymers onto the carbon fiber surface. Graft polymers cannot be removed by intense washing with good polymer solvents. The density and size of these structures are successfully controlled by reaction conditions. Grafting of the carbon fiber surface with hydroxyethyl methacrylate allows for introducing functional groups suitable for the reaction with an epoxy‐based resin. The resulting fiber‐reinforced composites show enhanced mechanical properties compared to samples prepared from carbon fibers equipped with a standard sizing for epoxy resins. Thus, tensile strength increases by 10%, while interlaminar shear strength improves by 20%.     

Mechanical properties of surface‐modified ultra‐high molecular weight polyethylene fiber reinforced natural rubber composites

The mechanical properties of ultra‐high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were determined, and the effects of fiber surface treatment and fiber mass fraction on the mechanical properties of the composites were investigated. Chromic acid was used to modify the UHMWPE fibers, and the results showed that the surface roughness and the oxygen‐containing groups on the surface of the fibers could be effectively increased. The NR matrix composites were prepared with as‐received and chromic acid treated UHMWPE fibers added 0–6 wt%. The treated UHMWPE fibers increased the elongation at break, tear strength, and hardness of the NR composites, especially the tensile stress at a given elongation, but reduced the tensile strength. The elongation at break increased markedly with increasing fiber mass fraction, attained maximum values at 3.0 wt%, and then decreased. The tear strength and hardness exhibited continuous increase with increasing the fiber content. Several microfibrillations between the fiber and NR matrix were observed from SEM images of the fractured surfaces of the treated UHMWPE fibers/NR composites, which meant that the interfacial adhesion strength was improved. POLYM. COMPOS., 38:1215–1220, 2017. © 2015 Society of Plastics Engineers     

Polymerization compounding composites of nylon‐6,6/short glass fiber

Nylon‐6,6 was grafted onto the surface of short glass fibers through the sequential reaction of adipoyl chloride and hexamethylenediamine onto the fiber surface. Grafted and unsized short glass fibers (USGF) were used to prepare composites with nylon‐6,6 via melt blending. The glass fibers were found to act as nucleating agents for the nylon‐6,6 matrix. Grafted glass fiber composites have higher crystallization temperatures than USGF composites, indicating that grafted nylon‐6,6 molecules further increase crystallization rate of composites. Grafted glass fiber composites were also found to have higher tensile strength, tensile modulus, dynamic storage modulus, and melt viscosity than USGF composites. Property enhancement is attributed to improved wetting and interactions between the nylon‐6,6 matrix and the modified surface of glass fibers, which is supported by scanning electron microscopy (SEM) analysis. The glass transition (tan δ) temperatures extracted from dynamic mechanical analysis (DMA) are found to be unchanged for USGF, while in the case of grafted glass fiber, tan δ increases with increasing glass fiber contents. Moreover, the peak values (i.e., intensity) of tan δ are slightly lower for grafted glass fiber composites than for USGF composites, further indicating improved interactions between the grafted glass fibers and nylon‐6,6 matrix. The Halpin‐Tsai and modified Kelly‐Tyson models were used to predict the tensile modulus and tensile strength, respectively.     

Mechanical,thermal, and morphological properties of maleic anhydride‐g‐polypropylene compatibilized and chemically modified banana‐fiber‐reinforced polypropylene composites

Composites were prepared with chemically modified banana fibers in polypropylene (PP). The effects of 40‐mm fiber loading and resin modification on the physical, mechanical, thermal, and morphological properties of the composites were evaluated with scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Infrared (IR) spectroscopy, and so on. Maleic anhydride grafted polypropylene (MA‐g‐PP) compatibilizer was used to improve the fiber‐matrix adhesion. SEM studies carried out on fractured specimens indicated poor dispersion in the unmodified fiber composites and improved adhesion and uniform dispersion in the treated composites. A fiber loading of 15 vol % in the treated composites was optimum, with maximum mechanical properties and thermal stability evident. The composite with 5% MA‐g‐PP concentration at a 15% fiber volume showed an 80% increase in impact strength, a 48% increase in flexural strength, a 125% increase in flexural modulus, a 33% increase in tensile strength, and an 82% increase in tensile modulus, whereas the heat deflection temperature increased by 18°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical properties of glass fiber/organic fiber mixed–mat reinforced thermoplastic composites

The purpose of this study is to investigate the influence of different types of fibers on the mechanical properties of hybrid composite materials. Long and short glass fibers (GF) and different types of organic fibers, viz. aramid fiber, DuPont Kevlar‐49 (KF), liquid crystalline polymer (LCP), and vinylon (VF) in hybrid composites, were used to reinforced the high density polyethylene (HDPE) matrix. The long fiber hybrid composites were prepared in a “fiber separating and flying machine,” while the short fiber hybrid composites were prepared in an “elastic extruder.” The total amount of fibers used in both long and short fiber hybrid composites was fixed at 20 vol%. The influence of fiber content, length, and mixing ratio on mechanical properties, such as tensile, bending, Izod and high rate impact strength, as well as viscoelastic propertics in the solid state, was studied. Fracture surfaces of the materials were also examined using a scanning electron microscopy.