Optical properties and adhesion performance of optically clear acrylic pressure sensitive adhesives using chelate metal acetylacetonate

Optically clear acrylic pressure-sensitive adhesives (PSAs) with different co-monomers were synthesized. This study employed metal chelate aluminum acetylacetonate and zirconium acetylacetonate as curing agents. The optical properties of the acrylic PSAs were examined by UV–visible spectroscopy and a prism coupler. In addition, the adhesion performance was obtained by assessing the peel strength, the tack, and the shear adhesion failure temperature. The decrease in the adhesion performance may be related to a higher crosslinking density, which also resulted in a higher gel content.     

Sustainable isosorbide‐based transparent pressure‐sensitive adhesives for optically clear adhesive and their adhesion performance

A biomass‐based isosorbide acrylate (ISA) was synthesized in a one‐pot reaction at low temperature with a quite slow dropwise technique using a syringe pump. Using the ISA monomer, UV‐cured transparent acrylic pressure‐sensitive adhesives (PSAs) composed of semi‐interpenetrating networks were prepared. The effect of ISA on the adhesion performance of the resulting acrylic PSAs was investigated by changing the ISA content, while fixing the mole ratio between 2‐ethylhexyl acrylate and 2‐hydroxyethyl acrylate in the PSAs. The prepared acrylic PSAs, with ISA content ranging from 3.2 to 14.3 mol%, were evaluated in terms of 180° peel strength, probe tack, static shear testing and optical properties. Increasing the ISA content in the acrylic PSAs improved the adhesion properties, such as 180° peel strength (0.25–0.32 N/25 mm), shear holding power (0.086–0.023 mm) and probe tack (1.21–2.26 N). Dynamic mechanical analysis indicated that ISA is a good candidate monomer, playing the role of adhesion promoter and hard monomer in the acrylic PSAs. © 2017 Society of Chemical Industry     

Wettability and adhesion characteristics of photo-crosslinkable adhesives for thin silicon wafer

Acrylic pressure-sensitive adhesives (PSAs) have many applications in the processes of electronic industry. As the silicon wafers become thinner, the acrylic PSAs need to show proper adhesion and better wettability on the thin wafer. The acrylic copolymers were synthesized by solution polymerization of 2-ethylhexyl acrylate, ethyl acrylate, and acrylic acid with AIBN as an initiator. Photo-crosslinkable PSAs were synthesized by reaction of the acrylic copolymers with glycidyl methacrylate (GMA) and lauryl glycidyl ether (LGE). The adhesion performance of acrylic photo-crosslinkable PSAs was investigated based on wettability, probe tack, peel strength, cohesiveness, and viscoelastic properties. The adhesion characteristics varied significantly depending on the ratio of GMA to LGE in the photo-crosslinkable PSAs.     

Optical properties and UV-curing behaviors of optically clear semi-interpenetrated structured acrylic pressure sensitive adhesives

Acrylic pressure-sensitive adhesives (PSAs) with different side-chain lengths in the co-monomer were synthesized. This study employed semi-interpenetrated structured polymer networks using UV-curing with a hexafunctional monomer, dipentaerythritol hexacrylate (DPHA). The optical properties of the acrylic PSAs were examined by UV-visible spectroscopy and a prism coupler. ARES was used to characterize the viscoelastic properties of the acrylic PSAs. Adhesion performance was conducted by the peel strength and probe tack tests. Also UV-curing behavior of the acrylic PSAs was investigated by FTIR.     

Adhesion Performance and Thermal Stability of Fluorinated PSAs as a Crosslinking System

The use of pressure sensitive adhesives (PSAs) is becoming increasingly popular in many industrial fields. In the automobile industry the main reasons for using PSAs are that they reduce the overall weight of the vehicles and because they are easy to use. However, in the case of acrylic PSAs, the non-crosslinked linear chains results in low thermal stability. In this study, a fluorinated acrylic pressure sensitive adhesive was synthesized under UV irradiation and crosslinking was applied to the linear chain of acrylic PSAs to improve the thermal stability. The adhesion performance was evaluated by analyzing the peel strength, probe tack and shear adhesion failure temperature (SAFT) as a function of the type of crosslinking system. In particular, the peel strength and probe tack were measured at 25, 50 and 80°C. The viscoelastic properties, which were measured using an advanced rheometric expansion system (ARES), revealed a proper balance between the thermal stability and adhesion performance.     

Fabrication of optically clear acrylic pressure–sensitive adhesive by photo-polymerization: UV-curing behavior,adhesion performance,and optical properties

Acrylic pressure–sensitive adhesives (PSAs) with 2-phenoxy ethyl acrylate (PEA) were polymerized using UV-curing technology. This study examined the effects of PEA content and UV dose. The photo-polymerization behavior of the pre-polymer was examined by viscosity measurements, real-time Fourier transform infrared spectroscopy, and photo-differential scanning calorimetry. The curing behaviors of the acrylic PSAs were investigated by shrinkage test, a modular advanced rheometer system, and gel content. differential scanning calorimetry and Advanced Rheometric Expansion System were used to characterize the acrylic PSAs. Adhesion performances were measured by probe tack, peel strength, and shear adhesion failure temperature. The optical properties of acrylic PSAs were examined by UV–visible spectroscopy and prism coupler. The PEA content had a larger effect on improving the optical properties, than did the UV dose. The transmittances of the acrylic PSAs with <75% PEA were >95%. The refractive indices of the acrylic PSAs increased with increasing PEA content, due to its high refractive index, >1.5, which affected the overall refractive indices, particularly in the visible region.     

乳液型聚丙烯酸酯医用压敏胶的改性研究

分别采用多步乳液聚合法和乳液共混法改性制备粘接性能较好的乳液型聚丙烯酸酯医用压敏胶。分析讨论了种子乳液的组成、预溶胀时间和预溶胀次数、引发剂种类、原位聚合温度等因素对压敏胶粘接性能的影响。结果表明,多步乳液聚合法是全面提高粘接性能的有效方法;而基于预乳化半连续聚合工艺的乳液共混法,仅在一定范围内有改性效果。     

Adhesion performance and surface characteristics of low surface energy psas fluorinated by UV polymerization

Acrylic pressure sensitive adhesives (PSAs) have a range of applications in industry, such as medical products, aircraft, space shuttles, electrical devices, optical products, and automobiles, etc. In this study, acrylic PSAs with fluorinated groups were synthesized using 2,2,2‐trifluoroethyl methacrylate (TFMA) under UV radiation. The surface properties and adhesion strength were measured. The results showed that the addition of TFMA reduced the surface energy of the PSAs and improved the adhesion strength. POLYM. ENG. SCI., 2013. © 2013 Society of Plastics Engineers     

Effect of side chain on wettability and adhesion performance of acrylic pressure-sensitive adhesives on thin silicon wafer

Acrylic pressure-sensitive adhesives (PSAs) need to show proper adhesion and improved wettability on the silicon wafer as the wafer becomes thinner. The acrylic copolymers were synthesized by solution radical polymerization of 2-ethylhexyl acrylate, ethyl acrylate, and acrylic acid with AIBN as an initiator. Adhesion performance and wettability of acrylic PSAs were studied depending on the content of lauryl side chains and the degree of crosslinking. The introduction of lauryl side chain was characterized by Fourier transform infrared spectroscopy. The adhesion performance of acrylic PSAs having lauryl side chain was investigated using contact angle, wettability, probe tack, peel strength, and cohesiveness tests. The wettability of acrylic PSAs was improved significantly with increasing the content of lauryl side chain.     

Molecular weight and crosslinking on the adhesion performance and flexibility of acrylic PSAs

Acrylic pressure sensitive adhesives (PSAs) are used in the production of flexible displays. Acrylic PSAs must have high flexibility and recovery to meet the industry demands for flexible displays. For these reasons, acrylic PSAs were designed to determine the effects of molecular weight and cross-linking on acrylic PSAs. Stress relaxation and creep tests were measured with dynamic mechanical analysis to identify the flexibility and recovery of the acrylic PSAs. The molecular weight and glass transition temperature of the PSAs were measured by gel permeation chromatography and differential scanning calorimetry. A texture analyzer was used to measure the adhesion performance of the acrylic PSAs. With increasing molecular weight, the adhesion performance increased, especially from 86 to 108 K molecular weight PSAs. This is due to the entanglement of the polymer chains. The stress and recovery of cross-linked acrylic PSAs was much higher than that of neat acrylic PSAs. This result is attributed to interactions between the polymer chains due to cross-linking.     

Adhesion Performance and Microscope Morphology of UV-Curable Semi-interpenetrated Dicing Acrylic PSAs in Si-Wafer Manufacture Process for MCP

UV-curable acrylic pressure-sensitive adhesives (acrylic PSAs) have many applications in industry. As the Si-wafers become thinner, the acrylic PSAs for MCP need to show proper adhesion and leave little residue on the Si-wafer after UV irradiation when released from the dicing tapes. Strong adhesion is required in the dicing process to hold the Si-wafer before UV irradiation. On the other hand, weak adhesion strength is required after UV irradiation to prevent damage to the Si-wafers during the pick-up process. This study employed semi-interpenetrating polymer network-structured dicing of acrylic PSAs in the Si-wafer manufacture process. The binder PSAs contained 2-ethylhexyl acrylate (2-EHA) and acrylic acid (AA). The adhesion performance of the peel strength on a Si-wafer was examined as a function of the UV dose. The results showed that the abovementioned two requirements were achieved using semi-IPN dicing acrylic PSAs using a hexafunctional acrylate monomer and a UV-curing system. FE-SEM and XPS revealed little residue on the wafer after removing the tape. This paper suggests the optimal conditions for the curing agent, the additional hexafunctional monomer, photoinitiator and the coating thickness.     

Eco-friendly UV-curable pressure sensitive adhesives containing acryloyl derivatives of monosaccharides and their adhesive performances

Two different monosaccharide acrylate monomers were designed and synthesized from glucose and galactose, and were then used to prepare transparent acrylic pressure sensitive adhesives (PSAs) comprised of semi-interpenetrated structured polymer networks. The effects of the monosaccharide architecture in the acrylate monomers on the adhesive performance of the acrylic PSAs were investigated. Prepared UV-curable acrylic PSA syrups were characterized and the optical properties of the acrylic PSAs were also examined. All of the acrylic PSAs exhibited high transparency in the visible wavelength region. With increasing monosaccharide acrylate concentration in the acrylic PSAs, adhesive performances such as the peel strength, cohesion strength, and probe tack were increased. However, there was no difference in their adhesive performances regardless of the different chemical structures of monosaccharide acrylate monomers.     

Studies on the water resistance of acrylic emulsion pressure-sensitive adhesives (PSAs)

Four different types of acrylic emulsion pressure-sensitive adhesives (PSAs) with the same composition of their constituent co-polymers but stabilized by four different anionic surfactants, two conventional low-molecular-weight surfactants (a sodium salt and an ammonium salt) and two anionic monomers (a sodium salt and an ammonium salt) were prepared. The adhesion properties of the four types of PSA tapes coated onto PET (poly(ethylene terephthalate)) sheets were determined with the national standard methods of China. Water absorption and water solubility of PSA films were determined by the gravimetric method. The peel-strength retention of PSA tapes after immersion in water was compared. The results showed that both the adhesion properties and the water resistance of the acrylic PSAs stabilized by anionic monomers were better than that of the acrylic PSAs stabilized by low-molecular-weight surfactants, and the ammonium surfactants were better than the sodium surfactants. These differences were mainly caused by the different migration ability of the four surfactants in the PSA layers and their different hydrophilic nature, as explained in terms of surfactant content at the surfaces of PSA layers with X-ray photoelectron spectroscopy (XPS).     

Preparation and adhesion performance of transparent acrylic pressure sensitive adhesives for touch screen panel

Transparent acrylic pressure sensitive adhesives (PSAs) comprised semi-interpenetrated structured polymer networks were prepared with different co-monomer compositions. Emphasis was placed on the effect of functional groups in the co-monomer including morpholine and tetrahydrofurane moieties in the typical acrylic PSA formulation. The synthesized acrylic PSA syrups were characterized and the optical properties of the acrylic PSA film were also examined by ultraviolet–visible spectroscopy, haze meter, and prism coupler. Acrylic PSAs exhibit high transparency in the visible wavelength region. Adhesion performance was measured by the peel strength, cohesion strength, and probe tack tests. With increasing 4-acryloyl morpholine monomer concentration in the acrylic PSAs, the peel strength, cohesion strength, and probe tack increased.     

溶剂型聚丙烯酸酯类压敏胶的研制

采用溶液聚合制备了溶剂型聚丙烯酸酯类压敏胶．讨论了改性单体的种类及用量、链转移剂的用量、引发剂的加入方式、聚合反应温度、胶液黏度和烘胶温度对压敏胶粘接性能的影响。实验表明,丙烯酸可以全面提高压敏胶的粘接性能,引发剂的加入方式能够有效调节聚合产物分子质量,链转移剂可以维持聚合反应的稳定性,适当的胶液黏度和烘胶温度将有利于提高压敏胶的粘接性能。     

Effect of naphthyl curing agent having thermally stable structure on properties of UV-cured pressure sensitive adhesive

Pressure sensitive adhesives (PSAs) with higher thermal stability were synthesized by crosslinking acrylic copolymer with naphthyl curing agent. The acrylic copolymer was synthesized for a base resin of PSAs by solution polymerization of 2-ethylhexyl acrylate, ethyl acrylate, and acrylic acid with N,N′-azobisisobutyronitrile as an initiator. The acrylic copolymer was further modified with glycidyl methacrylate to have the vinyl groups available for UV curing. Thermal stability of acrylic PSAs was improved noticeably with increasing naphthyl curing agent content and UV dose mainly due to the extensive formation of crosslinked structure in the polymer matrix. Although the peel strength decreased with UV curing of acrylic polymer, a proper balance between the thermal stability and the adhesion performance of PSAs was obtained by controlling the UV curing with naphthyl curing agent content and UV dose.     

Kinetic and characterization of UV-curable silicone urethane methacrylate in semi-IPN-structured acrylic PSAs

To improve the thermal stability of general acrylic pressure-sensitive adhesives (PSAs), polydimethylsiloxane (PDMS) was used and UV curing was employed. Silicone urethane methacrylate (SiUMA) was synthesized and introduced into acrylic PSAs for a semi-interpenetrating polymer network structure. The structure of the SiUMA was investigated through C NMR, H NMR, and FT-IR. The kinetics and behaviors of SiUMA (S1) were found by adding photoinitiators (PI) of 0.5, 1.0, 5.0, and 10?phr in a binder, which were examined using the photo-DSC (pDSC). After setting PI as 5.0?phr in a binder and UV intensity as 1000?mJ/cm², the SiUMA, which was prepared by a radical polymerization, was added to acrylic PSA to 20, 40, 60, and 80% composition, and its kinetics and behaviors were analyzed by pDSC. Finally, the peel strength was checked to evaluate adhesion performance of the acrylic PSAs. The reaction rate was increased with increasing amounts of S1 and PI. Peel strength was dropped sharply with increasing crosslinking density.     

Effect of crosslinking density on adhesion performance and flexibility properties of acrylic pressure sensitive adhesives for flexible display applications

The use of acrylic pressure sensitive adhesives (PSAs) in flexible displays involves their attachment to each layered device. Due to the high industrial demand of flexible displays, acrylic PSAs must necessarily exhibit high flexibility. In this study, the effect of the crosslinking density of acrylic PSAs on their adhesion and flexibility properties has been investigated by incorporating a diisocyanate crosslinking agent into the PSA structure. As the content of the crosslinking agent increased, the measured peel strength and tack of the synthesized PSAs decreased, while the maximum value of the lap shear stress increased. In addition, the maximum stress and shear strain determined for the crosslinked PSA specimens decreased with an increase in the crosslinking agent concentration (although, the stress measured at low strain values was initially increasing until the crosslinking agent content reached 1 phr). The results of stress relaxation testing showed a stress increase at specified strain levels with an increase in the crosslinking agent content up to 0.5 phr, while the results of creep testing revealed that the measured strain was inversely proportional to the degree of elastic recovery. The obtained data indicate that crosslinking generally improves the PSA properties related to their use in flexible display applications; however, very high crosslinking densities produce mostly a negative effect on the PSA flexibility and adhesion characteristics.     

Acrylic emulsion pressure-sensitive adhesives (PSAS) reinforced with layered silicate

Composite acrylic pressure-sensitive adhesives (PSAs) were synthesized by emulsion polymerization in the presence of montmorillonite (MMT). An examination with X-ray diffraction (XRD) and transmission electron microscopy (TEM) showed that both intercalated and exfoliated structures of MMT coexisted in the composites. It was demonstrated by X-ray photoelectron spectroscopy (XPS) that enrichment of the surface by the surfactant during drying of emulsion PSAs was depressed by the layered silicate. Significant improvements in storage modulus and cohesive strength were achieved by incorporation of MMT. The addition of only a small amount of MMT was enough to improve the adhesion properties of acrylic emulsion PSAs.     

Improvement in wettability of pressure‐sensitive adhesive on silicon wafer using crosslinking agent with siloxane groups

Acrylic copolymers are prepared by radical polymerization of 2‐ethylhexyl acrylate, ethyl acrylate, and acrylic acid followed by crosslinking to manufacture the pressure‐sensitive adhesives (PSAs) for silicon wafer protection. Both higher reliability and wettability are required for the protective acrylic PSAs in the semiconductor processing applications. The siloxane linkages are introduced in the acrylic PSAs via crosslinking with siloxane‐containing crosslinking agent to modify the thermal and wetting properties of PSAs efficiently. The more efficient formation of crosslinked network structure was achieved with higher content of tetra‐functional crosslinking agent, and the surface energy of PSAs decreased significantly with increasing the content of siloxane linkage resulting in the improved areal wetting rate. The thermal stability of PSAs was also improved significantly by incorporation of siloxane linkages. The adhesion properties such as peel strength and probe tack of acrylic PSAs decreased significantly by increasing the content of either crosslinking agent or siloxane linkage. The acrylic PSA with siloxane group showed both satisfactory wetting and clean debonding properties for the optimal protection of thin silicon wafers. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013