Effects of enamel surface preparation on bonding strength of resin-modified glass ionomer cement: an in vitro study

The purpose of this study was to evaluate a more suitable and efficient preparation method of enamel surface and a safe duration of loading in orthodontics when bonding with resin-modified glass ionomer cement (RMGIC). 300 human premolars were divided into five groups: G0, etched–Transbond XT; G1, etched–moistened; G2, etched–dry; G3, unetched–moistened; and G4, unetched–dry. Using an universal testing machine, we measured shear bonding strength (SBS) and tensile bonding strength (TBS) at 30 min, 24 h, and 30 d post-bonding. The adhesive remnant index was evaluated using stereomicroscopy. The results showed that enamel surface etching significantly improved SBS and TBS of RMGIC. The moist environment could accelerate both of SBS and TBS, but not the final bonding strength. Etching with moistening was the best processing method with RMGIC. When using RMGIC on unetched enamel, the bonding surface should be moistened and loading time delayed. When evaluating mechanical properties of the adhesive materials, it seemed that the TBS was more reasonable and objective than the SBS.     

Effect of IR-laser treatment parameters on surface structure,roughness, wettability and bonding properties of fused deposition modeling-printed PEEK/CF

In this study, laser surface treatment was applied to alter the surface texturing and chemical compositions of fused deposition modeling (FDM)-printed PEEK/CF samples to improve the deficiency of inert surface of PEEK as adherend substrate. The influence of IR-laser parameters including treatment gaps, single pulse energy and pulse widths on surface properties and shear bond strength were discussed. The results indicated that surface roughness was enhanced with decreasing treatment gap or increasing pulse energy, which reached the highest value of Ra = 32.44 μm at 0.4*0.4 mm² treatment gap and 300 mJ single pulse energy. By adjusting laser pulse width, surface wettability changed from hydrophobicity to hydrophilicity. After micro-second laser ablation, the texturing structure was changed and acted as mechanical interlocking effect, and therefore make the shear bond strengths improve from 3.28 to 6.42 MPa compared with the untreated groups. On the other hand, functional groups on substrate surface were activated after nano-second laser ablation, which contributes to an enhancement of shear bond strength through chemical interaction between adhesives and substrates. Therefore, our work highlights an efficient method of laser surface treatment on the adhesion property of FDM-printed substrates.     

Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding

In the present study, diffusion bonding of two dissimilar materials TC6 and copper alloy was investigated in vacuum chamber by directly bonding and using Ni foil as interlayer. Interface quality of the joints was evaluated by mechanical property and microstructure. The maximum shear strength of directly bonding was found to be 64 MPa for the speciemen bonded at 850 °C, 5 MPa for 30 min; and the maximum shear strength with Ni foil interlayer was 113 MPa under the same bonding parameters. The bonding interfaces and fracture surfaces were analyzed by energy disperse spectrometer, scanning electron microscopy and X-ray diffraction. The results show that the diffusion region of directly bonding specimen generated several IMCs (Ti₂Cu and Ti₅CuSn₃, etc.). Fracture morphology showed that brittle fracture present at the Ti₅CuSn₃ IMCs, which was the weak point of the joint. While the diffusion zone of the specimen with Ni foil interlayer consists of various phase including Ti₂Ni, TiNi, TiNi₃ at TC6 side, and Cu-Ni solid solution at ZQSn11-4-3 side, and fracture surface of joint present a mixture of brittle and ductile characteristics, and fracture initiated at the TiNi₃/Ni interface.     

Laser ablation surface preparation for adhesive bonding of carbon fiber reinforced epoxy composites

Adhesive bonding of carbon fiber reinforced plastic (CFRP) epoxy composites provides many advantages over mechanical fastening for assembling aerospace structures including weight savings, reduced manufacturing flow, and added structural efficiency. To ensure the reliability of bonded joints in primary airframe structures, the surface preparation method and execution are critical. Surface preparation is widely recognized as a key step in the bonding process and is one element of a bonding method that must be controlled to produce robust and predictable bonds in a precise and repeatable manner. Laser ablation of composite surface resin can provide an efficient, precise, and reproducible means of preparing composite surfaces for adhesive bonding. Advantages include elimination of physical waste (i.e., grit media and sacrificial peel ply layers that ultimately require disposal), reduction in process variability due to increased precision (e.g. monitoring laser parameters), and automation of surface preparation. This paper describes a surface preparation technique using a nanosecond, frequency-tripled Nd:YAG laser source. Lap shear specimens were laser treated and tested and apparent shear strength and failure modes of lap shear specimens were used to assess mechanical performance over a three-year accelerated aging study by exposing bonded specimens to 71 °C (160 °F) and 85% relative humidity.     

工艺条件对拉伸试件粘接强度分散性的影响

以铝和丁基橡胶的粘接拉伸试件为研究对象,结合粘接过程被粘面表面处理、涂胶、加压、固化等主要工序,讨论了粘接工艺方式和粘接过程控制对拉伸试件粘接强度分散性的影响。结果表明,在粘接过程中采用适当的表面处理方法、涂胶方式,确定适当的加压压力、涂胶厚度和固化条件,有利于减小粘接件拉伸强度数据的分散性并提高粘接强度。     

Atmospheric-pressure plasma treatment of polyamide 6 composites for bonding with polyurethane

An atmospheric-pressure plasma jet (APPJ)-based surface treatment process was investigated for the structural (τ_B > 15 MPa) adhesive bonding of polyamide 6 (PA6) composites. The treated surfaces were examined by contact angle measurement, X-ray photoelectron spectroscopy, and atomic force microscopy (AFM). Additionally, the shear strengths of single lap specimens were determined as a function of different plasma intensities and polyurethane adhesives. Our results show that APPJ leads to an increase of the surface free energy, oxygen concentration, and number of functional groups. Furthermore, the topography of the surface was significantly modified by exposure to APPJ. AFM measurements show that special attention has to be paid to the intensity of the plasma treatment to avoid melting and flattening of the PA6 surface on the nanometer scale. With optimized multiple APPJ treatments, lap shear strength of 20 MPa was achieved for the first time for this material system, allowing the material system to be employed in future automobile applications.     

Adhesive bonding of 3D-printed ABS parts and wood

Additive manufacturing, also known as 3D printing technology, has experienced massive growth in the last decade. Instead of printing the entire product, 3D printing can be used to produce only the most complex parts, which are then combined with simple, non-printed parts from other materials to make the final product. In addition to mechanical connections, adhesive bonding is most commonly used to combine printed parts with other elements. In this study, the influence of 3D-printing parameters on the bond shear strength of 3D-printed Acrylonitrile-butadiene-styrene copolymer parts bonded to beech wood was investigated. Three printing settings with different layer thicknesses (0.39, 0.19, 0.09 mm) and a posttreatment method that utilized acetone vapour were used. The three different adhesives applied were commercial one-component polyurethane adhesive, hot melt adhesive for edge bonding, and a two-component polyurethane adhesive. The results show that the type of adhesive had the biggest influence on the strength of the bond. The highest bond strength was achieved using a two-component polyurethane adhesive. The type of failure (failure in wood, plastic, adhesive, or cohesive failure) depended greatly on the type of adhesive and thickness of the printed layer.     

Influence of plasma treatment on properties of ramie fiber and the reinforced composites

In this research, 9 series of ramie fibers were treated under low-temperature plasma with diverse output powers and treatment times. By analysis of the surface energy and adhesion power with epoxy resin, 3 groups as well as control group were chosen as reinforced fibers of composites. The influences of these parameters on the ramie fiber and its composites such as topography and mechanical properties were tested by scanning electron microscopy (SEM), atomic force microscopy (AFM), tensile property and fragmentation test of single-fiber composites. Contact angle and surface free energy results indicated that with the increased treatment times and output powers, surface energy and adhesion work with epoxy resin improved. Compared with the untreated fibers, surface energy and adhesion work with epoxy resin grew 124.5 and 59.1% after 3 min-200 w treatment. SEM and AFM showed low temperature plasma treatment etched the surface of ramie fiber to enhance the coherence between fiber and resin, consequently fiber was not easy to pull-out. After 3 min-200 w treatment, tensile strength of ramie fiber was 253.8 MPa, it had about 30.5% more than that of untreated fiber reinforced composite. Interface shear stress was complicated which was affected by properties of fiber, resin and interface. Fragmentation test showed biggest interface shear stress achieved 17.2 MPa, which represented a 54.0% increase over untreated fiber reinforced composites.     

Cavitation in hard/soft/hard three-layer core-shell structural rubber particles

The microvoiding mechanisms and mechanical properties of blends of poly(viny1chloride)(PVC) with hard/soft/hard three-layer core-shell structural particles polystyrene/polybutadiene/polymethylmethacrylate (PSBM) are investigated. The core-shell particles ranging from 110 to 182 nm to 254 nm. Toughened blends with higher tensile strength are obtained, which is related to the presence of hard polystyrene glassy domains in the core acting as stiffening agents. Cavitation occurs in all size rubber, relieves the triaxial tension and thereby promotes shear yielding of the PVC matrix. The three layer structure of the particles provides multi- interface, which act as trigger of cavitation. Furthermore, cavitiation in the blend containing small particles (110 nm) is observed due to its higher tensile stress, under which the cavitation process can be completed.     

Shear bond strength of bis-acryl resin provisional material repaired using a flowable composite

This study investigated the shear bond strength of a bis-acryl composite repaired with a flowable composite after different surface treatments. Sixty standardized cylindrical silicone molds were filled with bis-acryl resin provisional material and then divided into six groups (n = 10 per group) to undergo different surface treatments. After a surface treatment had been performed, the flowable composite was injected directly into the cylinder of each specimen, and the specimens were then cured over a 10-mm-thick glass slide for 20 s. The shear bond strength was determined using a universal testing machine at a crosshead speed of 1.0 mm/min by placing a knife-edged blade immediately adjacent and parallel to the adhesive interface between the repair material (flowable composite) and the bis-acryl resin provisional material. The mean shear bond strengths ranged from 8.98 to 17.14 MPa. The highest mean shear bond strength corresponded to the bonding group (17.14 MPa), whereas the air-particle abrasion group exhibited the lowest mean shear bond strength (8.98 MPa). Surface treatment of bis-acryl resins with bonding appears to be a promising approach for improving repair bond strength, and the bonding group exhibited the highest levels of bond strength.     

Shear strain and microscopic characterization of a bamboo bonding interface with poly(vinyl alcohol) modified phenol–formaldehyde resin

The study of the shear strain distribution at the bonding interface helped us to understand the bamboo bonding interface response mechanisms to solve problems of ply bamboo deformation or bonding failure. The shear strain distribution across a two‐ply bamboo sheet bonded with a ductile phenol–formaldehyde resin (PF) modified by poly(vinyl alcohol) (PVA) was measured by means of electronic speckle pattern interferometry, along with tensile strength measurements to prove the shear stain distribution on a macroscopic scale. This research effectively combined macroscopic mechanical properties with microcosmic interfacial mechanical properties. The shear strength and shear strain results showed that PF modified with 20% PVA performed better than common PF and PF modified with 5 and 10% PVA. Microscopic fluorescent characterization of the bonding interface also provided evidence that a new bonding mechanism was adequate for bamboo bonding under the ductile PF modified with 20% PVA. Moreover, we suppose that the results of this study will help in the choice of bamboo‐specific adhesives under different strain conditions. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1345‐1350, 2013     

Surface treatment of polymers for adhesive bonding

Further studies of a new and highly effective method for the surface treatment of low surface energy polymers for adhesive bonding are reported. Mechanisms are suggested for the increase in the cohesive strength in the surface region of polyethylene when it is exposed to activated species of inert gases. The technique is unique because, in contrast with results obtained with other methods, bulk properties of the polymer such as color or tensile strength and elongation are unaffected and surface properties such as wettability and dielectric properties such as surface conductivity are essentially unchanged.     

Roll bonding of AA5052 and polypropylene sheets: Bonding mechanisms,microstructure and mechanical properties

Structural, microstructural and mechanical properties in roll bonding of AA5052 and polypropylene sheets have been evaluated in this study. The surface roughness of the AA5052 sheets, rolling temperature and the surface energy of polymer were selected as the bonding variables. The findings indicated that an increase in the surface energy of polypropylene by grafting maleic anhydride would result in higher bonding strength due to chemical interaction between the AA5052 and the maleic anhydride grafted polypropylene (PP-g-MAH). In fact, this reaction caused the formation of an interphase layer at the polymer side of the interface and the diffusion of aluminum into the PP-g-MAH layer. It was also observed that an increase in the rolling temperature increases bonding strength because the polymer penetrates the AA5052 surface irregularities more easily, the PP-g-MAH molecules move more smoothly toward the AA5052 surface, and finally there are more chemical interactions among the layers. An Increase in the bonding strength through increasing the AA5052 surface roughness was attributed to an increase of the van der Waals force and more interaction surface among the layers along with higher mechanical interlocking in the shear tension test.     

The effect of surface treatments on the mechanical properties of basalt‐reinforced epoxy composites

Basalt fiber is an emerging alternative reinforcement to glass or carbon depending upon the application. An important contributing parameter to ultimate performance of any composite is the fiber–‐matrix interface, to which toughness and compressive strength are intimately related. To better understand this matrix fiber interaction in controlling properties, we compared different modification strategies and the impact upon the properties of composites. Strategies focussing upon mechanical interlocking through increased surface roughness and covalent chemical bonding using sol/get methods were explored. Combined methods were also used to explore synergistic behavior as well as the use of aliphatic triethylenetetramine (TETA) to react with any covalently attached epoxy groups. Results from single ply composites showed that when the properties were fiber or fiber/matrix dominated, the sol/gel or epoxy silane method gave the largest improvement in ultimate tensile strength increasing 66% and 27% for uni‐weave 0° and 45° laminas. The combined surface modification methods exhibited increases of 45% and 13% for the same laminas. When properties were matrix dominated, the combined strategies produced the highest improvements in ultimate tensile strength of about 55% compared with 37% for sol/gel modification. For 16‐ply plain weave laminates, epoxy silane surface treatments produced the greatest improvements in compressive and interlaminar shear strengths, increasing 52% and 21%, respectively. This correlated with fiber‐ and fiber/matrix‐dominated results from single ply laminas. The combined treatment using TETA however decreased shear and compressive strength by about 20%, while scanning electron microscopy (SEM) evaluation and dynamic mechanical thermal analysis (DMTA) attributed this to increased resin ductility and plasticization. © 2013 Society of Plastics Engineers     

Atomistic simulations of functionalization of aramid fiber-epoxy nanocomposite

Owing to its high degree of crystallinity and orientation, the surface of aramid fiber is smooth, causing its low bonding strength with polymer matrix. This has restricted the application of aramid fiber in reinforced polymer materials. Effective methods are by introducing functional groups through surface modification and by increasing its surface roughness thereby greatly improving its bonding strength with the polymer. In this work, molecular dynamics (MD) simulation study fiber functionalized with hydroxyl (OH), carboxyl (COOH), and the silane coupling agent as nanofillers for polymer nanocomposites. The interfacial characteristics and the mechanical behavior of polymer nanocomposites are investigated. The results show that the functionalization can enhance the interfacial shear stress and tensile strength. The functional group not only provides a stronger interface, but also provides additional mechanical interlocking effect, which effectively improves load-bearing transmission capacity. The analysis of the micro-mechanism from the energy level also provides new insights for the functionalized design of nanocomposites.     

Influence of wood extractives on two-component polyurethane adhesive for structural hardwood bonding

ABSTRACT

When bonding wood for structural applications, the wood–adhesive bond is influenced by a variety of factors. Besides the physical and mechanical properties of wood species, their chemical composition, e.g. wood extractives, can play a role in bonding wooden surfaces. A two-component polyurethane system (2C PUR) was chosen to better adapt to the current adhesion problem. The influence of extractives on crosslinking was determined by Attenuated Total Reflection-Fourier Transform Infrared Spectrometer (ATR-FTIR) and on the rheological behavior in terms of gel point and storage modulus. Therefore, 2C PUR was mixed with 10% of eight common wood extractives separately. Furthermore, the mechanical properties of beech wood (Fagus sylvatica L.) bonded with extractive enriched adhesive were tested by means of tensile shear strength tests and evaluation of wood failure. These results of ATR-FTIR clearly show that the majority of crosslinking was terminated after 12 hr. Acetic acid and linoleic acid expedited the isocyanate conversion during the first 2.5 hr. The curing in terms of gel point and storage modulus of 2C PUR was accelerated by starch, gallic acid, linoleic acid, and acetic acid. Heptanal, pentanal, 3-carene, and limonene decelerated the curing. All extractives lowered the storage modulus determined after 12 hr. The bonding of beech wood with extractive–adhesive blends showed a slight decrease of the mechanical properties, with the exception of a marginal increase in the case of linoleic acid and pentanal.

In summary, it can be said that 2C PUR is sensitive to the influence of wood extractives and can therefore be partly held responsible for adhesion problems occurring when extractives in surface-wide and higher contents are available.     

Adhesion Characteristics of Carbon Black Embedded Glass/Epoxy Composite

The surface of glass/epoxy composite material was embedded with carbon black which was dispersed in methyl ethyl ketone (MEK) during the curing process to enhance the adhesion strength of the glass/epoxy composite structure. The morphological effect of the carbon black on the surface of composite was observed using scanning electron microscopy (SEM) and atomic force microscopy (AFM). Quantitative chemical bonding analysis with X-ray photoelectron spectroscopy (XPS) was also performed to observe chemical bonding states on the surface. The lap shear strength of the glass/epoxy composite adhesive joints where composite adherends were embedded with carbon black was investigated with respect to the type and amount of embedment. Also, the tensile properties of the carbon black embedded glass/epoxy composites were measured to observe the mechanical degradation of the composite due to the MEK. The surface free energies of carbon black embedded composites were determined from the van Oss–Chaudhury–Good equation to correlate the lap shear strength of the adhesive joints with the surface free energies of composite adherends. From the experimental results, it was found that the carbon black embedment of the composite adherend improved much the bond strength due to the increased surface roughness on nano-scale as well as increased surface free energy.     

Mechanical properties of bilayer graphene sheets coupled by sp bonding

The mechanical properties, such as the Young’s modulus, the interlayer shear modulus and the ultimate tensile strength, of bilayer graphene sheets (GS) coupled by sp³ bonding are investigated by molecular dynamics simulations. These mechanical properties are found to be sensitive to the presence of sp³ bonds in the bilayer GS. The sp³ bonds exert a strengthening influence on the interlayer shear modulus as well as the load transfer rate, thereby enhancing the stability capacity of GS under axial compression. However, the presence of sp³ bonds also leads to a reduction in the Young’s modulus, ultimate tensile strength and the associated facture strain. The adverse and strengthening effects induced by the sp³ bonds are also strongly dependent of their distributions. Simulation results suggest that a small amount of sp³ bonds can be introduced in GS to improve its load transfer rate and stability substantially at the expense of a marginal deterioration in the Young’s modulus and tensile strength.     

Variables that Determine the Fiber‐Matrix Bond Strength in Ethylene‐Type Ionomer Composites

The effects of some variables, namely, ion concentration, matrix tensile strength, matrix yield strength and the matrix tensile modulus on the fiber‐matrix bonding strength were determined for six ionomers (coded PEA‐1 to PEA‐6) bonded to surface‐modified poly(p‐phenylene terephthalamide) (PPTA) fibers. The results obtained show that the mean bonding shear strength of the ionomers correlates well with both their ultimate tensile strengths and their tensile yield stresses. However, correlation of the bonding shear strengths with the matrix yield stresses reveals that the bonding shear strength was about 1.1 times that of the matrix tensile stress. Failure criteria for all the materials predict maximum shear stress to be either 0.5 or 0.577 of the tensile yield stress, hence a value greater than unity cannot be interpreted nor theoretically justified. It was found that the bonding shear strength of the ethylene‐type ionomer PEA‐6 compared to carboxymethyl surface‐modified PPTA is about 20% lower than the bonding shear strength of this resin against sized PPTA fibers. The reduction of entanglements and/or ionic crosslinking across the bound polymer/bulk polymer interface leads to a weak interface with a subsequent decrease in the measured shear strength.     

芳纶纤维/AFR树脂复合材料界面粘结性能的研究

为了改善芳纶纤维复合材料的界面粘结性能,合成了一种新型树脂(AFR)作为基体,以未经任何表面处理的芳纶纤维作增强材料,制备了芳纶纤维/AFR复合材料。采用测定表面能、接触角、层间剪切强度、横向拉伸性能和扫描电镜观察形貌等方法,从宏观和微观等方面研究了芳纶纤维/AFR复合材料的界面粘结性能。结果表明,AFR树脂与芳纶纤维有相近的表面能,AFR树脂溶液与芳纶纤维的接触角为42.8°,而环氧树脂(EP)与芳纶纤维的接触角为68°,说明AFR树脂对芳纶纤维的润湿性优于EP树脂;芳纶/AFR复合材料的层间剪切强度、横向拉伸强度和纵向拉伸强度分别为74.64MPa、25.34MPa和2256MPa,比芳纶/EP复合材料的相应强度分别提高了28.7%、32.5%和13.4%,其复合材料破坏面的形貌也说明芳纶纤维与AFR树脂之间的界面粘结性能较好。