Properties of alumina coatings prepared on silica-based ceramic substrate by plasma spraying and sol-gel dipping methods

Silica-based ceramic cores are widely used in the manufacturing of hollow, nickel-based, superalloy turbine blades. However, elemental Hf, Ti, Al, and other active metals in the superalloy can react with silica-based ceramic cores during casting, resulting in a reduction in the quality of the turbine blades. In this study, both plasma spraying and sol-gel dipping methods were used to prepare alumina coatings on silica-based ceramic substrates to prevent the interfacial reaction. The performance of the alumina coatings prepared by both methods was evaluated by comparative analysis of the surface roughness, bonding interface morphologies, and the adhesive characteristics of the coating. The plasma-sprayed alumina coating has a roughness greater than 5 μm and peeled away from the substrate due to the difference in thermal expansion between SiO₂ and Al₂O₃ at temperatures above 1500 °C, rendering the silica-based substrate with the plasma-sprayed alumina coating unfit for the application requirements of the casting process. The alumina coating prepared by the sol-gel dipping method improved the roughness of the substrate from Ra 2.39 μm to Ra 1.83 μm, and no peeling was observed when heated to 1550 °C for 30 min due to the pinning characteristics of the coating on the substrate. Furthermore, the interfacial reaction between the DZ125 superalloy melt and the silica-based substrate coated with alumina by sol-gel dipping method were investigated. The alumina coating effectively inhibited the interfacial reaction and no reaction products were detected during the directional solidification with pouring temperature of 1550 °C and withdraw rate of 5 mm/min. While a uniform, 4–5 μm thick HfO₂ reaction layer formed between the uncoated substrate and the DZ125 alloy melt. Two dipping-drying cycles were required to ensure the alumina sol completely covered the surface of the substrate.     

Surface grafting of a poly(organophosphazene) onto poly(vinyl alcohol) and poly(ethylene-co-vinyl alcohol) using triethoxysilane as a coupling agent

Triethoxysilane HSi(OEt)₃ was used as coupling agent to graft a poly(organophosphazene) (POPZ) containing allylic functions to the surface of poly(vinyl alcohol) or poly(ethylene-co-vinyl alcohol) films. Hydrolyzed HSi(OEt)₃, which contained both inorganic (Si–OH) and organic (Si–H) reactivities, acted at the interface between the hydroxylated substrates (via a condensation reaction) and the allylic functions in POPZ (via a hydrosilylation reaction). Starting materials and grafting surfaces were studied by ATR-IR and XPS spectroscopies and contact angle measurements. Data obtained indicated that different POPZ layers were produced, depending on whether the functionalization of materials with silane, and the grafting reaction were separately or simultaneously made. The POPZ layer thickness was higher when the grafting reaction was preceded by the POPZ functionalization. In each cases, the modified surfaces showed marked increases in hydrophobicity character. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1965–1974, 1998     

真空浸渍碳沉积法调变活性炭的孔径结构

研究了以洗油与煤焦油作堵孔剂的碳沉积法对太西无烟煤制活性炭的调孔作用.发现改性后活性炭的孔结构一定程度上都有向微孔集中分布的趋势,但总孔容与比表面积有所下降.特别当洗油与煤焦油配比为19:1,浸渍时间为2h,沥干后在氮气氛围中经常规炭化得到的改性活性炭,微孔所占比例显著提高,且孔容和比表面积都较高,是较理想的气相吸附剂.堵孔剂浸渍时间超过4 h,将会出现过堵孔现象,导致孔容大幅减小,影响活性炭的吸附性能.     

Effects of the tacticities of poly(vinyl alcohol) on the structure and morphology of poly(vinyl alcohol) nanowebs prepared by electrospinning

The effects of tacticities on the characteristics of poly(vinyl alcohol) (PVA) nanowebs prepared by an electrospinning technique were investigated. PVA webs composed of uniform nanofibers with syndiotactic dyad (s‐dyad) contents of 53.5 and 57.3% were successfully obtained with electrospinning. By changing processing parameters such as the initial polymer concentration, applied voltage, and tip‐to‐collector distance, we found suitable conditions for forming PVA webs with uniform nanofibers. PVAs of higher s‐dyad contents were prepared at a lower solution concentration and at a higher applied voltage because of the easy formation of syndiotactic PVA chain entanglements at a very low polymer concentration. The average diameter of the nanofibers in a PVA web with the higher s‐dyad content of 57.3% (ca. 240 nm) was thinner than that of the nanofibers in a PVA web with the lowers‐dyad content of 53.5% (ca. 270 nm). In addition, the crystallinity and thermal stability were greatly increased with an increase in the s‐dyad content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

聚乙烯醇缩糠醛的改性研究

分别以甲苯-2,4-二异氰酸酯（TDI）、γ-氨丙基三乙氧基硅烷（KH-550）和氮丙啶为改性剂,对聚乙烯醇缩糠醛进行改性。研究了改性后胶膜的力学性能、热失重、耐水性、耐酸碱及耐有机溶剂腐蚀性。结果表明,氮丙啶改性聚乙烯醇缩楝醛的拉伸强度提高了69.59％,断裂伸长率提高了48.34％,耐水性、耐酸碱性及耐有机溶剂腐蚀性也都有了明显的提高;TDI改性聚乙烯醇缩糠醛的热稳定性明显优于其他产品。     

Properties of branched and network poly(vinyl alcohols) prepared with poly(vinyl alcohol) having aldehyde groups at the chain ends

Branched and network poly(vinyl alcohols) (PVAs) were prepared with inter-acetalization of the PVA with aldehyde groups at the chain ends which was prepared by the cleavage of 1,2 glycol bonds in commercial PVA. The numbers of branches estimated from molecular weights were compared with those estimated by theory. Huggins' constant and crystallinity decreased with increasing branch number. Dissolution of branched PVAs into dimethylsulphoxide was not so easy compared with commercial PVA. The colour of branched PVA–iodine complex decreased rapidly with standing while that of commercial PVA decreased gradually. Network PVAs with Young's modulus of 1–8 MPa were prepared.     

Thermal characterization of poly(vinyl chloride) samples prepared by living radical polymerization: Comparison with poly(vinyl chloride) prepared by free radical polymerization

Poly(vinyl chloride) (PVC) samples were synthesized by a living radical polymerization (LRP) method and compared with commercial PVC prepared by the conventional free radical polymerization (FRP). The differences were assessed, for the first time, in terms of viscosimetry parameters and thermal analysis. The LRP method used to prepare the PVC‐LRP samples is the only one available to obtain this polymer free of structural defects, being of commercial interest in a view of preparing a new generation of PVC‐based polymer with outstanding performance. The polymerization temperature selected (35°C) to prepare the LRP samples is currently used in the industry to prepare PVC‐FRP grades with moderate to high molecular weight. Since the thermal stability is a direct consequence of the polymer structure, this study is of vital importance to understand the potential of new PVC‐LRP. The thermoanalytical measurements demonstrate an enhanced thermal stability of PVC‐LRP when compared with its FRP counterpart. The PVC‐LRP sample with very low molecular weight reveals a higher thermal stability than the most stable PVC‐FRP sample. It is the first report dealing with thermal analysis of PVC prepared by LRP. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Surface modification of poly(vinyl chloride) for antithrombogenicity study

A process was established to conduct heparinization on the surface of poly(vinyl chloride) for antithrombogenicity utilization. A bifunctional monomer, glycidyl methacrylate (GMA), was grafted onto the surface of PVC by gas‐phase photografting polymerization without degassing first; then heparin was immobilized onto the poly(glycidyl methacrylate) segments. The branch structure of GMA and heparin were characterized by Fourier transfer infrared (FTIR) spectroscopy and electron spectroscopy (ESCA). It was confirmed that the bifunctional monomer GMA and heparin were grafted successfully onto the surface of PVC. The antithrombogenicity of the samples was tested both in vitro and in vivo, respectively. Results indicated that the blood compatibility of those products was improved greatly. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1013–1018, 2002     

Morphology of composite film prepared by polymerizing styrene in poly(vinyl chloride) film

Styrene and the styrene-additive mixtures (kerosene, dioxane, ethylene dichloride, or dioctylphthalate) were soaked into a poly(vinylchloride) film and then styrene was polymerized. Subsequently, poly(styrene) was extracted with CCl₄ and the microporous membrane was obtained, of which the morphology was studied. It is elucidated that the additives affect the morphology of the resultant composite films.     

Characterization of nickel manganite NTC thermistor films prepared by aerosol deposition at room temperature

NiMn₂O_4+δ thermistor thick films have been successfully deposited by the so-called Aerosol Deposition Method (ADM) at room temperature on alumina substrates, Si-wafers, as well as on special planar four-wire interdigital electrode structures for high-precision electrical characterization. The NTCR films are homogeneous, completely dense and scratch resistant. Both as-deposited and tempered, the NTCR films exhibit a cubic spinel structure. Between 25 °C and 90 °C, the NTCR film resistance behaves as it is typical for variable range hopping (VRH) with parabolic density of states. As a result of moderate film tempering, the thermistor constant B and the specific resistance at 25 °C (ρ₂₅) decrease from 4250 K to 4020 K and 65 Ω·m to 40 Ω·m respectively, and are close to bulk values. In combination with the excellent reproducibility of the ρ₂₅ and B values, AD processing of films appears to be a promising alternative for classical ceramic bulk processes.     

Starch–poly(vinyl alcohol) foamed articles prepared by a baking process

Composite foam plates were prepared by baking a mixture of granular starch and aqueous poly(vinyl alcohol) (PVOH) solution inside a hot mold. Foam strength, flexibility, and water resistance were markedly improved by addition of 10–30% PVOH to starch batters. The improvement in strength at low humidity was greater for partially (88%) hydrolyzed PVOH while strength at higher humidities improved most with fully (98%) hydrolyzed PVOH. Foam flexibility increased with higher PVOH molecular weight. Scanning electron micrographs of the surface of the foams revealed a phase-separated morphology in which swollen starch granules were embedded in a matrix of PVOH. The starch component was gelatinized (melted) during baking while the PVOH component crystallized to a high degree during baking. Crosslinking agents such as Ca and Zr salts were added to starch batters to give further increases in water resistance. Respirometry studies in soil showed that the starch component of starch–PVOH foams biodegraded relatively rapidly (weeks) while the PVOH component degraded more slowly (months). Baked foams prepared from starch and PVOH have mechanical properties that are adequate for use as packaging containers over a wide range of humidity. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 2129–2140, 1998     

Studies on the properties of poly(vinyl alcohol) film plasticized by urea/ethanolamine mixture

This study investigated the effects of urea/ethanolamine mixture (UE) on the crystallinity, thermal, and mechanical properties of poly(vinyl alcohol) (PVA) films. PVA films were prepared from solutions containing PVA, urea, ethanolamine, and water by casting and evaporating at 50°C for 12 h. The plasticization efficiency of UE was compared with that of glycerol (GL), the conventional plasticizer for PVA. The properties of PVA films plasticized by UE and GL, abbreviated to UE-plasticized PVA film and GL-plasticized PVA film, respectively, were investigated by Fourier-transform infrared spectroscopy, X-ray diffraction, differential scanning calorimetry, thermogravimetric analysis, and mechanical testing. It was proved that UE could form more stable hydrogen bonding with the hydroxyl group of PVA molecule and was more effective in breaking the hydrogen bonds between the hydroxyl groups. Thus, the crystallinity of UE-plasticized PVA films was lower than that of GL-plasticized PVA films. The melting temperatures of UE-plasticized PVA films were lower than those of GL-plasticized PVA films. It was found that UE-plasticized PVA film showed a higher degradation temperature compared with GL-plasticized PVA film. The degree of swelling of UE-plasticized PVA film was higher than that of GL-plasticized PVA film but solubility (S) of UE-plasticized PVA film was lower in aqueous solution. Furthermore, UE-plasticized PVA films show lower tensile strength and higher elongation at break (E) than those of GL-plasticized PVA films. The tensile strength, E, and Young's modulus of PVA film containing 30% UE mixture reached 50.78 MPa, 591.19% and 76.9 MPa, respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Structure and properties of syndiotacticity‐rich poly(vinyl alcohol) prepared through saponification of drawn poly(vinyl trifluoroacetate) with gaseous ammonia

The structure and properties of syndiotacticity‐rich poly(vinyl alcohol) (s‐PVA) prepared through the saponification of drawn poly(vinyl trifluoroacetate) (PVTFAc) with gaseous ammonia were studied. The PVTFAc samples with s‐diad % of 59 and 64 were used. The s‐PVAs had low densities and showed X‐ray diagrams similar to the fiber diagram of PVA with indistinct 100, 101, 101¯, and 200 plane reflections and without the plane reflections seen at the equator of a typical fiber diagram, such as 001, 201, and 002. The s‐PVAs had melting points comparable to those of saponified and heat‐drawn samples, indicating a PVA with the typical fiber structure as seen in the X‐ray diagram of a sample. The intensity of the 916 cm⁻¹ band in the infrared spectrum related to syndiotactic diads decreased with drawing, suggesting an increase in the crystallinity. Crystals with more defects are thought to be produced in saponification. The s‐PVA films drawn 16 times and saponified had a Young's modulus and strength at break of 22 and 1.5 GPa for the sample from S‐59 and 14 and 1.2 GPa for the sample from S‐64, respectively. The crystallization‐sensitive band of 1145 cm⁻¹ in the infrared spectra of the saponified samples was weak. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 467–474, 2001     

New production technologies and applications of poly(vinyl alcohol) film

The following aspects of the manufacture, properties and applications of biaxially oriented poly(vinyl alcohol) (PV-OH) films are discussed: selection of starting PV-OH; method of production by successive biaxial orientation: technical aspects of production; characteristics and applications of the film. Biaxially oriented PV-OH films have good antistatic properties, good thermal resistance, oil and solvent resistance, and excellent gas barrier properties, and are used in food packaging applications. The following aspects of the manufacture, properties and applications of poly(vinyl alcohol) film produced by a blown film technique are discussed: selection of starting PV-OH; process for the production of hot-water-soluble (HWS) film; technical aspects of film production; characteristics and applications of the film. Blown films, which are hot-water-soluble, are produced in tubular form, for conversion into disposable laundry bags.     

双镀锌铝合金镀层的组织结构和耐蚀性

采用"双镀法"在钢板表面热浸镀不同铝含量的锌铝镀层(Zn-5Al、Zn-11Al、Zn-17Al和Zn-23Al),利用扫描电镜和能谱仪考察浸镀液中铝含量对镀层组织结构的影响,采用电化学测试、中性盐雾试验等手段评价镀层耐蚀性的变化。随着浸镀液中铝含量升高,镀层表面由片层状交替排布的富铝、富锌共晶组织向富铝枝晶网络结构转变,耐蚀性逐渐提高。但铝含量过高(质量分数大于17%)会导致大量脆性Fe-Al-Zn金属间化合物生成,合金层厚度明显增大。     

层层沉积热处理法制备超薄Cu3(BTC)2膜

基于层层沉积法,引入简单易控的热处理方式在玻璃基底表面制备出高结晶度且致密无裂缝的Cu₃(BTC)₂膜,并详细探讨热处理温度、组装时间和组装溶剂对Cu₃(BTC)₂成膜的影响。FESEM分析结果显示:膜层的厚度仅为200 nm;热处理有利于获得完整的晶体结构,且高温下膜层不会产生裂纹;组装时间为5 min或10 min,Cu₃(BTC)₂ 颗粒尺寸小且均一。然而,当组装时间延长至20 min,尺寸变得不均一,膜层表面变粗糙;通过改变组装溶剂环境,可以制备出不同维数的晶体膜。     

Thermal behaviors of heat shrinkable poly(vinyl chloride) film

The thermal behaviors of heat shrinkable poly(vinyl chloride) (PVC) film, used as a packaging material in electronic applications, were investigated. The entropic shrinkage and the thermal shrinkage force were monitored as functions of time and temperature. The shrinkage of the drawn film started in the vicinity of the glass transition temperature, and the percentage shrinkage increased with increasing temperature. The degree of shrinkage depended primarily on the draw ratio. The shrinkage force of the drawn film became dominant at around T_g. At a lower temperature, the shrinkage force did not fully develop, whereas at a higher temperature, the relaxation process was very fast and partially inhibited the build‐up of the force. The peak shrinkage force reached a maximum and decreased as the temperature increased. The orientation in the drawn film decreased and the dichroic ratio increased at elevated temperatures. No significant change in the degree of crystallization was observed during the shrinkage of the drawn PVC films. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Particle features of poly(vinyl chloride) resins prepared by a new heterogeneous polymerization process

The heterogeneous polymerization of vinyl chloride monomer (VCM), with n‐butane as the reaction medium, was used to prepare poly(vinyl chloride) (PVC) resins. The particle features of the resulting resins and the particle formation mechanism of the polymerization process were investigated. The PVC resins prepared by the new polymerization process had a volume‐average particle size comparable to that of suspension PVC resins and a lower number‐average particle size. From scanning electron micrographs, it could be seen that the new PVC resins had a regular particle shape and a smooth surface with no obvious skin. They also had a high porosity. The new PVC resins were composed of individual and loosely aggregated primary particles. The diameter of the primary particles in the top layer of the grains was smaller than that of the primary particles in the center part of the grains. On the basis of the particle features of these PVC resins, a particle formation mechanism for the new polymerization process was proposed. PVC chains precipitate from a VCM/n‐butane mixed medium to form primary aggregates at a very low conversion, and the primary aggregates of the PVC chains aggregate to form primary particles, which further aggregate to form grains. The primary particles and grains grow by the capture of newly formed PVC chains and their primary aggregates and by polymerization occurring inside the aggregates. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 954–958, 2003     

辐照法制备聚乙烯醇水凝胶研究进展

简要评述了聚乙烯醇水凝胶的制备方法,分析了各种方法的优点和缺点,介绍聚乙烯醇辐照交联的基本原理,并展望了辐射交联聚乙烯醇水凝胶研究及应用前景.     

Preparation of nano-crystalline strontium-doped lanthanum manganate (LSM) powder and porous film by aerosol flame deposition

To improve the performance of the cathode, many groups have studied the relationship between the cathode microstructure and the electrochemical performance. In this study, a porous La_0.8Sr_0.2MnO_3±δ (LSM) cathode film with primary particles of under 10 nm diameters was prepared by aerosol flame deposition (AFD). The AFD technique was applied to synthesize the spherical particles and dense LSM thin film. The cathode performance was improved, and the polarization resistance was decreased by extending the active triple phase boundary. The electrochemical characteristics were investigated in the temperature range of 600–900 °C and oxygen partial pressure range of 0.1–1.0 atm. For oxygen reduction reaction on the LSM cathode, it was turned out that both oxygen atom diffusion and oxygen ion transfer from the three phase boundary to the yttria-stabilized zirconia electrolyte lattice were the rate-determining steps with comparable contributions. The polarization resistance of the prepared LSM film decreased from 206 to 1.7 Ω cm² with increasing temperature from about 600 to 900 °C and the activation energy was 1.48 eV.