Understanding treeing phenomena and space charge effect in gamma-irradiated XLPE cable insulation

In the present work, electrical trees were experimentally generated in virgin and gamma-irradiated XLPE cable insulation, under AC voltages. Fibrillar type of electrical tree structure forms from the defect site in gamma-irradiated specimens. Failure times due to electrical trees were analysed by adopting Weibull distribution studies. The results of the study indicate that gamma-irradiated specimens, where the rate of tree propagation is high, causing early failure of insulation. Pulsed electro acoustic emission (PEAE) technique was adopted to understand the space charge formation in XLPE cable insulation. The results of the study indicate that homo and hetero charges form near to the electrodes especially in gamma-irradiated XLPE cable insulation. Variations in space charge density at different voltage magnitudes with time were analysed. It is observed that the electric field in the insulating material becomes highly non-uniform on occurrence of hetero charges. It is also realized that on removal of applied voltage, the charge decay is less with gamma-irradiated specimens. Based on the present study, it could be concluded that Space charge density in insulating material and life of insulating material due to electrical tree formation shows inverse relationship.     

直流XLPE电缆绝缘中空间电荷的抑制方法综述

交联聚乙烯(XLPE)因其优异的介电、理化性能而被广泛应用于电缆绝缘领域。在电缆的服役过程中,电缆绝缘内部会积聚空间电荷,严重时可引发电场畸变,导致电缆击穿事故发生。对于直流XLPE电缆,空间电荷的积聚及影响更加不容忽视。针对直流XLPE电缆绝缘中产生的空间电荷积聚效应,目前学界主要采用共混改性、聚合物链段接枝极性基团、纳米掺杂改性及制备高纯净绝缘料等方法来进行控制,改性后的直流XLPE电缆绝缘对空间电荷产生的抑制效果均有所提升。文中首先对上述直流XLPE电缆绝缘中空间电荷的抑制方法进行综述,介绍其抑制原理以及相应的抑制效果,然后对比总结不同抑制空间电荷方法的优缺点,最后对未来直流XLPE电缆绝缘中空间电荷抑制方法的研究发展作出展望。     

Evidence of strong correlation between space-charge buildup andbreakdown in cable insulation

Many processes have been considered over the years to explain the origin of breakdown in cable insulation. Such effects as space charge build-up, tree growth, charge injection, etc. have all been discussed. Various techniques are now available to measure, in a nondestructive way, space charge distributions in insulators. These techniques, for instance the pressure wave propagation (PWP) method, can be used under applied electric stress and thus make it possible to follow the development of space charge in selected regions of the insulators. In this paper we present new evidence linking space charge buildup, tree growth and breakdown in XLPE. We have used the PWP method to monitor the charge distribution as a function of time under dc stress in high insulating thickness cable. We show that for certain insulation systems the space charge buildup can increases the local field to a value which is more than 8× the applied electric field, leading to breakdown. Post-mortem analysis followed by optical microscopy shows the presence of electrical trees, the breakdown channel being centered on one of them. The study of space charge evolution in practical insulations permits an understanding of the role of space charge in dc breakdowns. This understanding enables the development of technologies to suppress this effect and hence realize practical dc XLPE transmission cables     

聚乙烯绝缘中空间电荷的抑制方法及原理

随着我国经济的高速发展,研制高压直流XLPE电力电缆已提到日程,目前迫切的任务是研发直流XLPE电缆料,研发的关键在于消除或抑制XLPE中的空间电荷.文中在介绍国内外抑制聚乙烯绝缘中空间电荷方法的基础上,讨论抑制空间电荷的原理.     

交流电压下基于空间电荷效应的XLPE电缆绝缘老化研究现状

交联聚乙烯(XLPE)电缆以其优良的机械和电气性能广泛应用于现代电力系统。研究表明,在直流电压作用下绝缘中容易形成空间电荷,导致电场畸变,加速绝缘老化。国内外很少关于交流电压下空间电荷对XLPE电缆绝缘影响的研究。本文综述了交流电压下空间电荷对XLPE电缆绝缘老化的影响及其作用机理,并介绍了交流电压下测量空间电荷分布的改进的电声脉冲法。结果表明,交流电压下,空间电荷分布特性影响XLPE电缆绝缘老化。     

Effect of water on aging of XLPE cable insulation

Cables as elements of power distribution system have great influence on its reliable service and overall planning requirements. During last years, crosslinked polyethylene (XLPE) cables have been more and more used in power systems. This paper presents the results of an investigation of changing of (XLPE) cables insulation breakdown stress (AC BDS) due to water absorption. The paper deals with AC BDS of the following kinds of XLPE cable insulations: steam and dry cured with water tree retardant crosslinked polyethylene (TR-XLPE) and non-tree retardant crosslinked polyethylene (XLPE). During tests, the tap water was injected into, (1) conductor with cable ends closed; (2) into cable conductor with ends opened; and (3) into metallic screen with cable ends opened. The presence of water in XLPE cables was subjected to electrical stress and heating. AC BDS tests were performed as a function of aging time and water content in the cable insulation at different aging temperatures. Also, in this investigation, tests with the changing of AC BDS in the radial direction of unaged and aged XLPE cable insulations were carried out.     

Dielectric and viscoelastic properties of cross-linked polyethylene aged under multistressing conditions

Different measurements were performed in cross-linked polyethylene (XLPE) employed as insulating material in coaxial cables that were field-aged and laboratory-aged under multistressing conditions at room temperature. Samples were peeled from the XLPE cable insulation in three different positions: just below the external semiconductor layer (outer layer), in the middle (middle layer) and just above the internal semiconductor layer of the cable (inner layer). The imaginary part of the electric susceptibility showed three peaks that obey the Dissado-Hill model. For laboratory-aged XLPE samples peeled from the inner and from the middle positions the peak at very low frequency region increased while in samples from the outer position a quasi-DC conduction process was observed. In medium frequency range a broadening of the peak was observed for all samples. Viscoelastic properties determined through dynamic mechanical analysis suggested that the aging generates processes that promoted changes of the crystallinity and the cross-linking degrees of the polymer. Fourier transform infrared spectroscopy (FTIR) measurements revealed an increase of oxidation products (esters), evidence of polar residues of the bow-tie tree and the presence of cross-linking by-products (acetophenone). Optical and scanning electronic microscope (SEM) measurements in aged samples revealed the existence of voids and bow-tie trees that were formed during aging in the middle region of the cable.     

Space charge accumulation in power cable XLPE insulation

The accumulation of space charge in the crosslinked polyethylene (XLPE) insulation of a power cable sample under dc stress was investigated. The sample was held at 82°C and atmospheric pressure, and at 82°C and 0.1 Pa, for periods up to several days. Such conditioning removed pre-existing space charge, When an external dc field was applied after conditioning at atmospheric pressure and 82°C, space charge accumulated at a rate considerably faster than that observed before conditioning. However the rate of accumulation following conditioning at 82°C under reduced pressure was much slower than that observed before conditioning. The faster rate could be recovered by reconditioning the sample at atmospheric pressure after conditioning under reduced pressure. Inversion of the equilibrium space charge profile, following reversal of the applied field, was observed. This observation is consistent with a model incorporating a spatially-inhomogeneous polarization in the amorphous volume of the XLPE, and electron injection/extraction at the electrodes. The electron transfer between electrode and XLPE in either direction involves the same narrow window of combined donor and acceptor states in the insulator, centered on the Fermi level. The spatially-inhomogeneous polarization in the XLPE originates in a spatially-inhomogeneous distribution of dipole complexes. It is suggested that the dipoles are formed by a process equivalent to nonpermanent oxidation of the XLPE, requiring water as a catalyst     

Severe degradation of the conductor screen of service and laboratory aged medium voltage XLPE insulated cables

The main purpose of this paper is to show the strong correlation between corrosion of the metallic aluminum conductor and the formation of interconnected cracks / voids in the conductor screen, creating initiation sites for vented water trees in service aged medium voltage XLPE cables. The results show that porous structures in the conductor screen previously reported for laboratory aged insulation systems, also develop in the conductor screen in service aged medium voltage XLPE cables. These structures can bridge the screen and serve as path for contaminants and corrosion products from the aluminum conductor and initiate water trees. A prerequisite for the formation of such structures is the presence of liquid water at the interface between the conductor and conductor screen causing corrosion. The initiation site of such structures has been identified, and is likely caused by environmental stress cracking (ESC). Initiation sites were determined in all cables, but porous structures in the conductor screen were only observed in the cable suffered from service failure, where liquid water had entered the cable conductor between the strands. Severe degradation of the XLPE insulation was observed at the initiation sites for water trees growing from these structures.     

硅氧化焼注入后水树老化交联聚乙烯电缆电气特性和微观结构（英文）

To evaluate the effect of using siloxane liquid to rejuvenate water tree defects in cross-linked polyethylene(XLPE)cables,we investigated the electrical properties and micro-structures of water-tree aged XLPE cables after siloxane liquid injection treatment.The water-tree aged samples were prepared by performing accelerated aging experiment using water-needle electrodes,and the siloxane liquid is injected into the aged cable through a pressurized injection system.Dielectric loss factors of the samples before and after the rejuvenation were compared.The water trees and the internal filler were observed using scanning electron microscope(SEM).Electrical properties of the reactants are measured.Electric field simulation is conducted to verify the rejuvenation effect by finite element method.The results show that the siloxane liquid diffused into the insulation layer in a short time and reacted with water in the water trees.The electrical properties of the formed organic filler are in accord with that of XLPE.Therefore,the action between siloxane and water can inhibit the growth of water trees and reduce electric field distortion of the water tree areas.As a result,insulation performance of the cable is enhanced.A 70 m long cable was aged and rejuvenated in laboratory and an on-site rejuvenation experiment was conducted,and in both cases the dielectric loss factor and leakage current halved after rejuvenation.     

Practical Application of ±250‐kV DC‐XLPE Cable for Hokkaido–Honshu HVDC Link

The long‐term dc properties of DC‐XLPE insulation materials, which have been developed for dc use, were investigated. It was found that the lifetime of DC‐XLPE under dc voltage application is extended by the addition of nano‐sized filler. The time dependence of the space charge distribution at 50 kV/mm was observed for 7 days. Almost no accumulation of space charge in DC‐XLPE was found. The 250‐kV DC‐XLPE cables and accessories were manufactured and subjected to a type test and PQ test for use in the Hokkaido–Honshu dc link facility owned by the Electric Power Development Co., Ltd. These tests were performed under conditions that included a polarity reversal test for line commutated converter (LCC) systems as recommended in CIGRE TB 219. The test temperature was 90 °C. The type test and PQ test were successfully completed. The DC‐XLPE cable and accessories were installed in summer 2012 for the Hokkaido–Honshu dc link. After the installation of the dc extruded cable system, a dc high‐voltage test at 362.5 kV (=1.45 PU) for 15 min was successfully completed in accordance with CIGRE TB 219. This dc extruded cable system was put into operation in December 2012 as the world's highest‐voltage extruded dc cable in service and the world's first dc extruded cable for a LCC system including polarity reversal operation.     

交联聚乙烯电缆空间电荷与理化性能的关系

针对高压交联XLPE电缆,通过对未老化、加速老化1年和实际运行30年的电缆绝缘的空间电荷特性、力学性能及理化性能进行研究,分析了老化过程中电缆绝缘空间电荷分布与理化性能之间的关系。结果表明:沿电缆径向由内向外,未老化电缆电荷积累量增加,加速老化1年的电缆电荷积累量呈下降趋势,实际运行30年的电缆电荷积累量上升。结合力学性能及理化分析认为,加速老化电缆绝缘老化起始于绝缘内侧,并且影响到绝缘中间部位;而实际运行30年的电缆绝缘老化起始于绝缘外侧。     

Some factors for the space charge formation in polyethylene

Information on space-charge behavior in thick insulated samples aids in understanding the dc characteristics of polymer-insulated dc cables. The pulsed electroacoustic method is used to investigate several space charge formation factors in 2 mm-thick polyethylene (PE). The following results were obtained. For measurement factors: (1) A polymeric semiconducting electrode provides a more accurate measurement than does a metal electrode as a result of better matching of acoustic impedance with PE. (2) Within a dc electrical stress range of several tens kV/mm, the space charge distributions under and after dc voltage application are almost the same; this is due to a comparatively long time of space-charge decay. (3) The space-charge distribution of a plate sample agrees with that of a cable sample having the same insulation thickness. For insulating material factors: (1) The amount of space charge in crosslinked polyethylene (XLPE) is much larger than that in low-density PE (base of XLPE). The space charge of XLPE continues to increase even after dc voltage application (24 h); that of LDPE reaches equilibrium with a few hours. (2) The aforementioned space charge difference between XLPE and LDPE is assumed to be caused by ionic impurities in XLPE, not by the additives themselves (acetophenon and cumylalcohol as byproducts of cross linking and antioxidant).     

Computation of the Electric Field in Cable Insulation in the Presence of Water Trees and Space Charge

The presence of space charge changes locally the electric field distribution in power cable insulation and may play an important role in tree development, thus accelerating the dielectric breakdown. This paper is concerned with the computation of the electric field in polyethylene-insulated power cables affected by water trees which grow from the following: 1) the inner semiconducting layer; 2) the outer semiconducting layer; and 3) the inner and outer semiconducting layers, taking into account the space charge corresponding to the ions present in the treeing area. Space charge in plane samples where trees have been developed in an accelerated manner was estimated using the thermal step method. Average charge values given by space charge measurements were then used for the electric field computation in cable insulation with continuous or/and individual water trees. For the calculation of the electric field, an analytical and a numerical method have been used. This paper shows that the space charge changes the electric field distribution inside and outside the trees (the field increases in some areas and decreases in others) and that the field variations depend on the magnitude and on the polarity of the space charge, as well as on the dimensions of the water trees developed in the cable insulation. The obtained results show that, in the presence of water trees and space charge, the initiation of electric trees is more probable in the case of individual water trees than in the case of continuous water trees.     

Experimental investigation on the cause of harmfulness of the bluewater tree to XLPE cable insulation

Through investigations made on crosslinked polyethylene (XLPE) insulated power cables that had experienced failures, blue-colored water trees were observed in addition to ordinary white water trees. The blue water tree was found to be much more harmful than the white water tree, since more electrical trees started at the blue trees. Elemental analysis revealed that iron and sulfur exist in the blue tree. In the case of this blue water tree, space charge exists abundantly but only at the tree tip, while no charge signal is observed on the electrode from which the tree starts. This indicates that the conductivity of the blue tree is very high. This is considered to be the main reason of the harmfulness of this tree     

交联聚乙烯电缆中的水树

水树对交联聚乙烯电缆运行寿命有害。本文通过在交联聚乙烯绝缘料试片和原尺寸交联聚乙烯电缆上进行的加速水树引发试验,观察研究水树枝的生长特性,比较二种不同交联方法对水树生长的影响。最后探讨了形成水树的可能机理。     

交联聚乙烯电缆水树缺陷的修复方法研究

采用硅氧烷修复液修复交联聚乙烯电缆老化试样中的水树,进而分析修复效果及机理。将介质损耗因数为4%～6%,绝缘电阻7 500～10 000 MΩ的短电缆在7.5 kV 450 Hz交流电压下老化至介质损耗因数达到20%左右,绝缘电阻3 500～5 000 MΩ。然后用压力注入式修复装置把修复液注入缆芯对水树缺陷进行修复。以介质损耗因数、绝缘电阻和击穿电压为指标对修复效果进行评判;通过显微镜切片观察修复前后水树微观形态;通过仿真修复前后水树附近电场分布来分析和验证水树的修复机理。实验结果证明,修复液可以充分与电缆水树中的水发生反应生成胶状聚合物填充水树通道;修复后电缆介质损耗因数、绝缘电阻和击穿电压恢复到新电缆水平;改善了绝缘层电场分布;有效地抑制了水树生长。实验表明,该修复液可有效修复电缆中的水树缺陷,提高电缆绝缘水平。     

Space charge behavior in XLPE cable insulation under 0.2-1.2 MV/cmdc fields

This report deals with space charge behavior in PE (polyethylene) under dc fields. Direct observation of time-dependent space charge profiles in 3-mm thick XLPE (crosslinked low-density polyethylene) cable insulation under dc electric fields was performed using the pulsed electroacoustic method. Stable hetero charges were formed when the field was as low as 0.2 MV/cm, and intermittent generation of packet shaped space charges and their propagation through the insulation were observed when the field was as high as 0.7 MV/cm. These phenomena were reproduced in sheet specimens of XLPE and LDPE (low-density polyethylene). It was found that hetero charges resulted from heat treatment of the XLPE specimen containing antioxidant and acetophenone, which is one of the crosslinking by-products, suggesting dissociation of the antioxidant through solvation at high temperature by acetophenone. The packet charges were easily detected when acetophenone was diffused into the LDPE specimen. However, uniformity of acetophenone distribution prevented the packet charge generation. It is suggested on the basis of several experimental results that local ionization of impurities in the insulation through solvation by acetophenone takes place assisted by high field and leads to the packet charge generation. A numerical simulation was carried out based on the above model     

固体绝缘中空间电荷测量装置的研制和应用

介绍了电声脉冲法空间电荷分布测量装置的测量原理和性能，并利用此装置测量了试样中的空间电荷密度分布，运用有限元法计算空间电荷对试样内部电场的畸变。为了研制超高压直流塑料电缆料，以少量的极性聚合物混炼到低密度聚乙烯中，降低了交联聚乙的空间电荷效应，大幅度提高了５０％直流预压短路树枝的起始电压。     

30kV直流XLPE电缆电场及温度场的仿真计算

根据电流场和静电场理论,分析了在计算电缆绝缘层电场分布时必须同时考虑电导率和空间电荷的影响。为计算直流交联聚乙烯（XLPE）电缆绝缘层径向电场及温度场分布,应用多物理场有限元仿真软件COMSOL模拟实际运行工况,解决了电热耦合场场量的计算。仿真计算时,电导率模型采用的是最适合XLPE绝缘材料的经验公式;设计阶段的空间电荷数据是采用电声脉冲（PEA）技术测量绝缘样品而得到。仿真计算结果表明,设计的30kV直流XLPE电缆是满足设计和实际运行要求的。