共查询到19条相似文献,搜索用时 140 毫秒
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利用涂层硬质合金刀具对Inconel 718进行了高速干切削试验,采用扫描电子显微镜SEM和能量分散光谱EDS扫描,对不同切削参数下刀具的损坏形态和损坏机理进行了研究。分析结果表明刀具损坏形式主要有前刀面磨损、后刀面磨损、剥落和崩刃。刀具损坏机理主要是粘结磨损、磨粒磨损、氧化磨损和扩散磨损等。 相似文献
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刀具磨损是金属切削加工业遇到的主要问题。提高刀具耐磨性能,能够有效改善加工零件表面质量,减少机床损坏,降低加工成本。为此,在刀具表面上构造仿生物体表非光滑微织构形态,能够改善刀具耐磨性能,实现绿色切削加工。介绍了仿生物体表非光滑形态的种类,归纳了仿生物体表非光滑形态微织构刀具的耐磨机理、织构类型、织构排布形式、切削质量等方面的研究概况。研究结果表明,有效利用某些生物体表面存在的非光滑微织构形态,能大幅度提高刀具耐磨性能。提出并分析了当前仿生物体表非光滑织构形态刀具研究中尚待解决的一些关键性问题,并给出相应的解决办法。这些研究将为提高刀具耐磨性能提供一种新的发展方向。 相似文献
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基于车铣技术的刀具磨损和破损分析 总被引:6,自引:1,他引:6
在车铣加工中心上,分别采用硬质合金和TiN涂层硬质合金刀片,对铝合金和不锈钢工件进行了车铣加工的刀具磨损试验,研究分析了车铣刀具的磨损和破损特征。研究表明,车铣铝合金的刀具磨损机理主要以刀具表层材料的黏结磨损为主,而车铣不锈钢的刀具磨损机理主要以刀具表层材料的疲劳-剥落磨损为主。车铣不锈钢时,刀具的损坏形式常常以微崩刃、前刀面的剥落和碎断等破损形态为主。 相似文献
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金属切削刀具的磨损和损坏直接影响到加工质量,因此有必要在生产实践中对刀具进行实时监控。刀具磨损或损坏时,切削力会发生变化,主轴电动机负荷也会发生变化,因此,可以根据主轴电动机负荷判断切削刀具是否到达寿命。本文探索了一种在数控机妹上通过监视主轴电动机负荷实时监控刀具寿命的方法,并给出了具体的实现技术及PLC和CNC程序。 相似文献
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The machinability of difficult-to-cut aerospace alloys can be enhanced by the rapid development of cutting tool materials that can withstand machining at high-speed conditions. The performance of nano-grain size ceramic tool materials were evaluated when machining nickel base, Inconel 718, in terms of tool life, tool failure modes and wear mechanisms as well as component forces generated under different roughing conditions. Comparison tests were carried out with commercially available ceramic tool materials of micron-grain composition. The test results show that the micron grain size commercially available tool materials generally gave the longest tool life. The dominant failure mode is nose wear, while some of the nano-ceramic tools were rejected mainly due to chipping at the cutting edge. This suggests that physical properties and mechanical stability of the cutting edge of the ceramic tools influence their overall performance. It is also evident that chemical compositions of the tool materials played a significant role in their failure. The alumina base ceramics are more susceptible to premature fracture than the silicon nitride base ceramics with higher fracture toughness. 相似文献
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低温氮气射流对钛合金高速铣削加工性能的影响 总被引:7,自引:0,他引:7
在钛合金的高速切削过程中,切削区温度很高,加速了刀具的磨损,限制了切削速度的进一步提高。为降低切削区温度、防止刀具的氧化磨损,提出在低温氮气射流条件下进行钛合金的高速铣削加工。在干铣削、浇注切削液、常温氮气油雾、低温氮气射流和低温氮气射流结合微量润滑等冷却润滑条件下进行了钛合金的高速铣削对比试验。试验结果表明,低温氮气射流结合微量润滑能够最有效地降低铣削力,抑制刀具磨损。借助扫描电镜的检测手段,研究了不同冷却润滑条件下刀具的失效形式。指出在低温氮气射流条件下高速铣削钛合金时,只要热裂纹的形成与扩展未引起刀具的崩刃及刀面的剥落,进一步降低低温氮气的温度将提高刀具的使用寿命。 相似文献
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Martelli S Taddei F Cristofolini L Gill HS Viceconti M 《Proceedings of the Institution of Mechanical Engineers. Part H, Journal of engineering in medicine》2011,225(2):126-140
There has been recent renewed interest in proximal femur epiphyseal replacement as an alternative to conventional total hip replacement. In many branches of engineering, risk analysis has proved to be an efficient tool for avoiding premature failures of innovative devices. An extensive risk analysis procedure has been developed for epiphyseal hip prostheses and the predictions of this method have been compared to the known clinical outcomes of a well-established contemporary design, namely hip resurfacing devices. Clinical scenarios leading to revision (i.e. loosening, neck fracture and failure of the prosthetic component) were associated with potential failure modes (i.e. overload, fatigue, wear, fibrotic tissue differentiation and bone remodelling). Driving parameters of the corresponding failure mode were identified together with their safe thresholds. For each failure mode, a failure criterion was identified and studied under the most relevant physiological loading conditions. All failure modes were investigated with the most suitable investigation tool, either numerical or experimental. Results showed a low risk for each failure scenario either in the immediate postoperative period or in the long term. These findings are in agreement with those reported by the majority of clinical studies for correctly implanted devices. Although further work is needed to confirm the predictions of this method, it was concluded that the proposed risk analysis procedure has the potential to increase the efficacy of preclinical validation protocols for new epiphyseal replacement devices. 相似文献
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介绍了基于突变论的方法建立刀具磨损与破损失效寿命模型的可行性的研究结果。借助于最小二乘回归,建立了变参数三次多项式车/立铣刀具磨/破损融合模型。利用这一模型完成了一种车/立铣监视系统。实验结果表明,监视刀具磨损和破损的成功率≥95%,刀具磨损值的预报误差≤10%。叙词 相似文献
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G.L. Ravignani 《Wear》1980,62(1):233-243
Scatter in the wear rate and sudden fracture are often concomitant causes of premature tool failure. To control the economics of a machining process the related cutting conditions require to be selected according to a balanced estimate of expected results. Some mathematical relations including these modes of tool decay have been applied to newly established optimization procedures valid for the main economic objectives. The fundamentals of these techniques are briefly described and their implementation in machining economics is illustrated. 相似文献
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