Experimentation with a water tank including a PCM module

Storage of heat is seen as a major issue for the development of solar energy for house heating and cooling under all climates. Most of the storage systems available on the market use water as the storage medium. The idea studied here was to add a phase change material (PCM) module at the top of a hot-water storage tank with stratification. An experimental solar pilot plant was constructed to test the PCM behaviour in real conditions. The PCM module geometry adopted was to use several cylinders. A granular PCM–graphite compound was chosen as the PCM for the experiments presented here.     

Variational approach to the finned tube heat exchanger used in hydride hydrogen storage system

A variational principle is established for the heat balance in a finned tube heat exchanger used in hydride hydrogen storage systems, an approximate solution is obtained, which can be used for optimal design and study on effects of various parameters on the thermal property of the heat exchanger.     

Corrosion of metal containers for use in PCM energy storage

In recent years, thermal energy storage (TES) systems using phase change materials (PCM) have been widely studied and developed to be applied as solar energy storage units for residential heating and cooling. These systems performance is based on the latent heat due to PCM phase change, a high energy density that can be stored or released depending on the needs. PCM are normally encapsulated in containers, hence the compatibility of the container material with the PCM has to be considered in order to design a resistant container. Therefore, the main aim of this paper is to study the corrosion effects when putting in contact five selected metals (aluminium, copper, carbon steel, stainless steel 304 and stainless steel 316) with four different PCM (one inorganic mixture, one ester and two fatty acid eutectics) to be used in comfort building applications. Results showed corrosion on aluminium specimens. Hence caution must be taken when selecting it as an inorganic salt container. Despite copper has a corrosion rate range of 6–10 mg/cm² yr in the two fatty acid formulations tested, it could be used as container. Stainless steel 316 and stainless steel 304 showed great corrosion resistance (0–1 mg/cm² yr) and its use would totally be recommended with any of the studied PCM.     

Thermal analysis of a direct-gain room with shape-stabilized PCM plates

The thermal performance of a south-facing direct-gain room with shape-stabilized phase change material (SSPCM) plates has been analysed using an enthalpy model. Effects of the following factors on room air temperature are investigated: the thermophysical properties of the SSPCM (melting temperature, heat of fusion and thermal conductivity), inner surface convective heat transfer coefficient, location and thickness of the SSPCM plate, wall structure (external thermal insulation and wallboard material) etc. The results show that: (1) for the present conditions, the optimal melting temperature is about 20 °C and the heat of fusion should not be less than 90 kJ kg⁻¹; (2) it is the inner surface convection, rather than the internal conduction resistance of SSPCM, that limits the latent thermal storage; (3) the effect of PCM plates located at the inner surface of interior wall is superior to that of exterior wall (the south wall); (4) external thermal insulation of the exterior wall obviously influences the operating effect and period of the SSPCM plates and the indoor temperature in winter; (5) the SSPCM plates create a heavyweight response to lightweight constructions with an increase of the minimum room temperature at night by up to 3 °C for the case studied; (6) the SSPCM plates really absorb and store the solar energy during the daytime and discharge it later and improve the indoor thermal comfort degree at nighttime.     

Analytical optimization of interior PCM for energy storage in a lightweight passive solar room

Lightweight envelopes are widely used in modern buildings but they lack sufficient thermal capacity for passive solar utilization. An attractive solution to increase the building thermal capacity is to incorporate phase change material (PCM) into the building envelope. In this paper, a simplified theoretical model is established to optimize an interior PCM for energy storage in a lightweight passive solar room. Analytical equations are presented to calculate the optimal phase change temperature and the total amount of latent heat capacity and to estimate the benefit of the interior PCM for energy storage. Further, as an example, the analytical optimization is applied to the interior PCM panels in a direct-gain room with realistic outdoor climatic conditions of Beijing. The analytical results agree well with the numerical results. The analytical results show that: (1) the optimal phase change temperature depends on the average indoor air temperature and the radiation absorbed by the PCM panels; (2) the interior PCM has little effect on average indoor air temperature; and (3) the amplitude of the indoor air temperature fluctuation depends on the product of surface heat transfer coefficient h_in and area A of the PCM panels in a lightweight passive solar room.     

Preparation, thermal properties and thermal reliability of palmitic acid/expanded graphite composite as form-stable PCM for thermal energy storage

This study is focused on the preparation and characterization of thermal properties and thermal reliability of palmitic acid (PA)/expanded graphite (EG) composite as form-stable phase change material (PCM). The maximum mass fraction of PA retained in EG was found as 80 wt% without the leakage of PA in melted state even when it is heated over the melting point of PA. Therefore, the PA/EG (80/20 w/w%) composite was characterized as form-stable PCM. From differential scanning calorimetry (DSC) analysis, the melting and freezing temperatures and latent heats of the form-stable PCM were measured as 60.88 and 60.81 °C and 148.36 and 149.66 J/g, respectively. Thermal cycling test showed that the composite PCM has good thermal reliability although it was subjected to 3000 melting/freezing cycles. Fourier transformation infrared (FT-IR) spectroscopic investigation indicated that it has good chemical stability after thermal cycling. Thermal conductivities of PA/EG composites including different mass fractions of EG (5%, 10%, 15% and 20%) were also measured. Thermal conductivity of form-stable PA/EG (80/20 w/w%) composite (0.60 W/mK) was found to be 2.5 times higher than that of pure PA (0.17 W/mK). Moreover, the increase in thermal conductivity of PA was confirmed by comparison of the melting and freezing times of pure PA with that of form-stable composite. Based on all results, it was concluded that the form-stable PA/EG (80/20 w/w%) has considerable latent heat energy storage potential because of its good thermal properties, thermal and chemical reliability and thermal conductivity.     

Energy and exergy analysis of a latent heat storage system with phase change material for a solar collector

Analysis of energy and exergy has been performed for a latent heat storage system with phase change material (PCM) for a flat-plate solar collector. CaCl₂·6H₂O was used as PCM in thermal energy storage (TES) system. The designed collector combines in single unit solar energy collection and storage. PCMs are stored in a storage tank, which is located under the collector. A special heat transfer fluid was used to transfer heat from collector to PCM. Exergy analysis, which is based on the second law of thermodynamics, and energy analysis, which is based on the first law, were applied for evaluation of the system efficiency for charging period. The analyses were performed on 3 days in October. It was observed that the average net energy and exergy efficiencies are 45% and 2.2%, respectively.     

Analysis of solidification in a finite PCM storage with internal fins by employing heat balance integral method

Here, a simplified analytical model has been proposed to predict solid fraction, solid–liquid interface, solidification time, and temperature distribution during solidification of phase change material (PCM) in a two‐dimensional latent heat thermal energy storage system (LHTES) with horizontal internal plate fins. Host of boundary conditions such as imposed constant heat flux, end‐wall temperature, and convective air environment on the vertical walls are considered for the analysis. Heat balance integral method was used to obtain the solution. Present model yields closed‐form solution for temperature variation and solid fraction as a function of various modeling parameters. Also, solidification time of PCM, which is useful in optimum design of PCM‐based thermal energy storages, has been evaluated during the analysis. The solidification time was found to be reduced by 93% by reducing the aspect ratio from 8 to 0.125 for constant heat flux boundary condition. While, for constant wall temperature boundary condition, the solidification time reduces by 99% by changing the aspect ratio from 5 to 0.05. In case of convective air boundary surrounding, the solidification time is found to reduce by 88% by reducing the aspect ratio from 8 to 0.125. Based on the analytical solution, correlations have been proposed to predict solidification time in terms of aspect ratio and end‐wall boundary condition.     

PCM storage for solar DHW: From an unfulfilled promise to a real benefit

The present numerical study is concerned with the use of phase change materials (PCMs) in solar-based domestic hot water (DHW) systems. During the last decade, the majority of the studies related to that issue concluded that the recourse to PCMs-based storage units was quite promising in order to enhance the overall performances of solar-based DHW systems. One recently interesting published numerical study (Talmatsky and Kribus, 2008), suggested though that this beneficial impact is not guaranteed since the gains observed over the day period brought by the presence of PCMs to store the solar energy were compensated by the losses undergone by the storage tank during the night. The origin of this absence of any beneficial impact of the use of PCMs in a DHW system has to be clearly understood in order to reconcile studies which indicated apparently contradictory findings. In that framework, the goal of the present contribution is to analyze the conditions under which such an absence of advantage of the use of PCMs in a DHW system were obtained in order to propose some possibilities of improvement for demonstrating the interest in using PCMs in solar-based DHW systems. Thus, the mathematical model based on the one reported in Talmatsky and Kribus (2008) is considered. This model describes the heat storage tank with PCM, collector, pump, controller and auxiliary heater. Realistic environmental conditions and typical end-user requirements are imposed.     

Supercooling salt hydrates: Stored enthalpy as a function of temperature

Thermal energy can be stored in supercooled liquids where the material is in thermal equilibrium with its surroundings. The stored latent heat of fusion is released by triggering the crystallization of the supercooled substance. In this study, enthalpy–temperature curves including the effect of supercooling are measured for some well known supercooling salt hydrates (disodium hydrogen phosphate dodecahydrate, sodium acetate trihydrate and STL-47). A series of properties relevant for supercooling energy storage applications are identified, including the optimal working temperature range for the materials, temperature increase during crystallization as a function of degree of supercooling, available enthalpy at different temperatures, and fraction of enthalpy lost in the initial supercooling phase. The enthalpy–temperature curves are measured by a simple and inexpensive method.     

Enhanced heat transfer in free convection-dominated melting in a rectangular cavity with an isothermal vertical wall

Free convection-dominated melting of a phase change material in a rectangular cavity with an isothermally heated vertical wall is simulated using the streamline upwind/Petrov–Galerkin finite element technique in combination with a fixed-grid primitive variable method. The enthalpy–porosity model is employed to account for the physics of the evolution of the flow at the solid/liquid interface. A penalty formulation is used to treat the incompressibility constraint in the momentum equations. Inverting of the container at an appropriate stage during the melting process is proposed as a simple but effective technique for enhancement of free convection-controlled heat transfer in the phase change material. The technique results in more than 50% increase of the energy charge rate during the melting process for some specific cases.     

An assessment of mixed type PCM-gypsum and shape-stabilized PCM plates in a building for passive solar heating

Thermal performance of two phase change material (PCM) composites, mixed type PCM-gypsum and shape-stabilized PCM plates, has been numerically evaluated in a passive solar building in Beijing with an enthalpy model. Effects of the melting temperature and phase transition zone of the PCM are analyzed and a comparison between the two types of PCM composites is performed. The results show that: (1) for the present conditions, the optimal melting temperature is about 21 °C; (2) PCM composites with a narrow phase transition zone provide better thermal performance; (3) both mixed type PCM-gypsum and shape-stabilized PCM plates effectively shave the indoor temperature swing by 46% and 56%, respectively; (4) the shape-stabilized phase change material (SSPCM) plates respond more rapidly than the mixed type PCM-gypsum and prove to be thermally more effective in terms of utilizing the latent heat.     

Polyethylene glycol (PEG)/diatomite composite as a novel form-stable phase change material for thermal energy storage

This paper deals with the preparation, characterization, and determination of thermal energy storage properties of polyethylene glycol (PEG)/diatomite composite as a novel form-stable composite phase change material (PCM). The composite PCM was prepared by incorporating PEG in the pores of diatomite. The PEG could be retained by 50 wt% into pores of the diatomite without the leakage of melted PEG from the composite. The composite PCM was characterized by using SEM and FT-IR analysis technique. Thermal properties of the composite PCM were determined by DSC analysis. DSC results showed that the melting temperature and latent heat of the composite PCM are 27.70 °C and 87.09 J/g, respectively. Thermal cycling test was conducted to determine the thermal reliability of the composite PCM and the results showed that the composite PCM had good thermal reliability and chemical stability. TG analysis showed that the impregnated PEG into the diatomite had good thermal stability. Thermal conductivity of the composite PCM was improved by adding expanded graphite in different mass fractions. Thermal energy storage performance of the composite PCM was also tested.     

Development of a ventilation system utilizing thermal energy storage for granules containing phase change material

We have developed an experimental ventilation system that features direct heat exchange between ventilation air and granules containing a phase change material (PCM). Measurement of outlet air temperature when the inlet air temperature was periodically varied to simulate changes of outdoor ambient air temperature showed that the outlet air temperature was stabilized and remained within the phase change temperature range. This effect is expected to be useful in practical ventilation systems. The potential of such systems for reducing ventilation load was examined through computer simulation for eight representative cities of Japan. This revealed how different temperature conditions would affect required heat storage capacity.     

Transient natural convective heat transfer in porous medium with solidification of binary mixture

In this paper an enthalpy porosity method associated with finite control volume scheme and SIMPLE iteration was employed to solve Navier–Stokes equation coupled with energy equation through Ergun equation and Boussinesq approximation for studying the effect of two-dimensional transient natural convective heat transfer from a closed region of porous medium with the different porosity on solidification in carbon–iron system. As shown in the results, it is fund that the thickness of solidification layer is increased with time due to thermal coupled flow induced by natural convection; and the wall temperature is faster changed in porous medium with larger porosity, which corresponds to slow the growth of the solidification layer in binary system.     

Thermal cycle testing of calcium chloride hexahydrate as a possible PCM for latent heat storage

In order to study the changes in latent heat of fusion and melting temperature of calcium chloride hexahydrate (CaCl₂·6H₂O) inorganic salt as a latent heat storage material, a thousand accelerated thermal cycle tests have been conducted. The effect of thermal cycling and the reliability in terms of the changing of the melting temperature using a differential scanning calorimeter (DSC) is determined. It has been noticed that the CaCl₂·6H₂O melts between a stable range of temperature and has shown small variations in the latent heat of fusion during the thermal cycling process. Thus, it can be a promising phase change material (PCM) for heating and cooling applications for various building/storage systems.     

In situ thermal and acoustic performance and environmental impact of the introduction of a shape-stabilized PCM layer for building applications

Energy consumption in buildings accounts for up to 34% of total energy demand in developed countries. Thermal energy storage (TES) through phase change materials (PCM) is considered as a promising solution for this energetic problem in buildings. The material used in this paper is an own-developed shape stabilized PCM with a polymeric matrix and 12% paraffin PCM, and it includes a waste from the recycling steel process known as electrical arc furnace dust (EAFD), which provides acoustic insulation performance capability. This dense sheet material was installed and experimentally tested. Ambient temperature, humidity, and wall temperatures were measured and the thermal behaviour and acoustic properties were registered. Finally, because of the nature of the waste used, a leaching test was also carried out. The thermal profiles show that the inclusion of PCM decreases the indoor ambient temperature up to 3 °C; the acoustic measurements performed in situ demonstrate that the new dense sheet material is able to acoustically insulate up to 4 dB more than the reference cubicle; and the leaching test results show that the material developed incorporating PCM and EAFD must be considered a non-hazardous material.     

Melting of PCM in a thermal energy storage unit: Numerical investigation and effect of nanoparticle enhancement

The present paper describes the analysis of the melting process in a single vertical shell‐and‐tube latent heat thermal energy storage (LHTES), unit and it is directed at understanding the thermal performance of the system. The study is realized using a computational fluid‐dynamic (CFD) model that takes into account of the phase‐change phenomenon by means of the enthalpy method. Fluid flow is fully resolved in the liquid phase‐change material (PCM) in order to elucidate the role of natural convection. The unsteady evolution of the melting front and the velocity and temperature fields is detailed. Temperature profiles are analyzed and compared with experimental data available in the literature. Other relevant quantities are also monitored, including energy stored and heat flux exchanged between PCM and HTF. The results demonstrate that natural convection within PCM and inlet HTF temperature significantly affects the phase‐change process. Thermal enhancement through the dispersion of highly conductive nanoparticles in the base PCM is considered in the second part of the paper. Thermal behavior of the LHTES unit charged with nano‐enhanced PCM is numerically analyzed and compared with the original system configuration. Due to increase of thermal conductivity, augmented thermal performance is observed: melting time is reduced of 15% when nano‐enhanced PCM with particle volume fraction of 4% is adopted. Similar improvements of the heat transfer rate are also detected. Copyright © 2012 John Wiley & Sons, Ltd.