Microwave drying process of corns based on double-porous model

Current microwave drying of food product models have generally neglected mass transfer physics, which have resulted in higher predicted temperatures within the food matrix. It is necessary to include mass transfer physics in modeling microwave drying of food products, especially when they are dry for longer durations. In the actual drying process, most of the dry material is a double-porous media formed by the mutual accumulation of porous media, and there is no systematic theory to analyze the drying process of double-porous media. This work presents a new theoretical model based on the ractive pellet bed to achieve the simulation of microwave drying in situation of stacked corns. Compared with the applicable to porous model and analyzed the difference, finally through the change of temperature and moisture was measured by experiments to verify the rationality and accuracy of the double-porous model.     

Delamination behavior of lithium-ion battery anodes: Influence of drying temperature during electrode processing

One essential process step during electrode processing for lithium-ion batteries is the drying of the wet particulate electrode coating. The electrode film solidifies during evaporation of the solvent and a porous film is formed. In this study, we focus on the influence of drying temperature on the internal electrode structure of the dry film. Anode slurries that consist of graphite and an aqueous binder system were coated and subsequently dried. To assure defined and controllable drying conditions, a laboratory set-up with a temperature-controlled substrate carrier and an impingement dryer was used. To facilitate a scale-up to continuously passed dryers, the choice of experimental temperatures was based on a calculation of steady-state temperatures that result from gas temperatures that are commonly applied in industrial drying processes. The delamination behavior of the differently dried electrodes was investigated by means of a 90° peel test. The results show a strong dependency of electrode adhesion on drying temperature. A lower adhesion force at higher temperatures hints at a variation in binder content at the interface between the copper substrate and the coating layer. The formation of a consolidation layer at the air-film interface during drying is identified as a possible explanation and a criterion for consolidation layer formation is suggested.     

多孔介质内部传热传质规律的研究进展

多孔介质中的热质交换理论及其实验研究是一个涉及面广、研究难度大而又颇具工程应用价值的课题。本文对多孔介质内部传热传质规律的研究从理论和实验两方面作了简要的综述及展望,并对一些描述热质传递过程的数学模型及方程作了介绍。     

流化床氛围下多孔物料干燥传热传质的数值模拟

用有限差分法数值求解一个热、质传递耦合模型,理论研究多孔物料流化床干燥过程。方程离散采用全隐格式的控制容积方法,三对角矩阵法（TDMA）用来求解线性方程组。选用球形的苹果丁作为多孔物料。在典型操作条件下,通过分析温度、饱和度和压力的分布侧形,讨论了物料内部的热、质传递机理。在对比条件下,考察了气体入口温度、气速和床面积因子对干燥过程的影响。结果表明：干燥过程受气、固相间的耦合传热传质的影响十分明显,干燥时间随气体入口温度和气速的提高而减少;随床面积因子的增大而增加。     

Modeling bread baking with focus on overall deformation and local porosity evolution

A two dimensional model of bread baking was developed including, for the first time, the dependence of dough viscosity on both temperature and moisture content, the carbon dioxide dissolved from liquid water together with gas generation from yeast at the beginning of baking and the shrinkage due to dough drying. Particular attention was paid to experimental validation of both overall and local variables such as local temperature, overall mass loss, and local moisture content, overall CO₂ released into the oven, and overall deformation and local expansion or shrinkage. Sensitivity studies on generation of carbon dioxide, gravity, and shrinkage are presented to discuss their influences on bread geometry, porosity (reflecting the alveolar structure) and gas pressure. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3847–3863, 2016     

固定床内石灰石煅烧与传递过程的数值模拟

将固态颗粒填料床视为由规则颗粒堆积而成的松散多孔介质,在推导出传热控制机制下微元体综合速率的基础上,采用局部热不平衡假设建立了一维固定床中石灰石热分解反应与传热、传质耦合的数学模型,运用有效容积法对其离散求解,并采用文献中实验数据对模型进行验证. 计算了不同条件下颗粒物料层内气体和固体骨架的温度场、产物气体浓度场以及固体转化率分布,以得到多孔介质体系内固有化学反应时的传热传质规律. 研究结果对具有强吸热反应的固定床反应器的设计和运行具有一定的参考作用.     

非热平衡多孔介质内反应与传热传质耦合过程

采用局部热不平衡假设,对发生强吸热化学反应的多孔介质体系建立了反应与传热、传质耦合问题的数学模型,采用Ergun-Forchheimer-Brinkman方程描述多孔介质中的流体流动.运用交替方向隐式(ADI)方法对模型离散求解,并采用文献中的实验数据对模型进行验证.计算了不同条件下颗粒物料层内气体和固体骨架的温度场、产物气体浓度场以及固体转化率分布,以得到多孔介质体系内固有化学反应时的传热、传质规律.结果表明,不能忽略固体骨架与流体间的温度差.入口渗流速度、入口气体温度以及固体颗粒尺寸是影响系统反应特性的重要参数.研究结果对具有强吸热反应的固定床反应器的设计和运行具有一定的参考作用.     

Heat and mass transfer during microwave‐convective drying

The article presents a mathematical model of drying that describes the kinetics of combined microwave‐convective drying for the process as a whole. Based on this model, the drying curves and the temperature evolutions of the drying body were constructed by a number of computer‐simulated drying programs, which were chosen to follow the respective experimental processes carried out on a cylindrical sample made of kaolin. The experimental data allowed both the estimate of material coefficients arising in the model and the validation of the theory. A very satisfactory correlation of the theoretical predictions with the experimental data is found. The main novelty of this article is the mathematically complete drying model that describes all periods of the microwave‐convective drying process. Application of such a complete model is necessary if we want to optimize drying processes with respect to drying time and consumption of energy via computer simulations. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

多孔介质对流干燥机理及其模型

在对现有的多孔介质对流干燥传热、传质模型归类分析的基础上,从介质内部热湿迁移机制出发,建立了能较完善、较准确地描述多孔介质在恒速段及降速段热质传递规律的“三耦合-六场量”混合理论模型.同时针对干燥问题数值模拟中的移动边界问题,提出了一种迭代修正的思想,并发展了相应的数值计算方法.对砖的干燥模拟计算结果表明,本文的模型较其他模型具有更好的精确性.     

Impact of ammonia fiber expansion (AFEX) pretreatment on energy consumption during drying,grinding, and pelletization of corn stover

Pretreatment and densification of biomass can increase the viability of bioenergy production by providing a feedstock that is readily hydrolyzed and able to be transported over greater distances. Ammonia fiber expansion (AFEX?) is one such method targeted for use at distributed depots to create a value-added and densified feedstock for bioenergy use. However, the pretreatment process results in a high-moisture material that must be dried, further size reduced, and pelletized, all of which are energy-intensive processes. This work quantifies the energy consumption required to dry, grind, and densify AFEX-pretreated corn stover compared to non-pretreated stover and explores the potential of reduced drying as a means to conserve energy. The purpose of this work is to understand whether material property changes resulting from AFEX pretreatment influence the material performance in downstream formatting operations. Material properties, heat balance equations, and a rotary drum dryer model were used to model a commercial-scale rotary drum dryer for AFEX-pretreated corn stover, showing the potential to reduce dryer energy consumption by up to 36% compared to non-pretreated corn stover. Laboratory-measured grinding and pelleting energies were both very sensitive to material moisture content. Overall, the total energy required for drying, grinding, and pelleting amounts to a savings of up to 23 kWh/dry Mg for the AFEX-pretreated material when dried to a low moisture content, equating to up to 0.61 $/Mg savings for gas and electricity. Grinding and pelleting of high-moisture AFEX-pretreated stover was shown to be more costlier than the savings collected through reduced drying. Although the energy and cost savings shown here are modest, the results help to highlight operational challenges and opportunities for continued improvement.     

具有预制孔隙多孔介质冷冻干燥的多相传递模型

基于局部质量非平衡假设,建立了多相多孔介质热、质耦合传递数学模型,理论验证具有预制孔隙的初始非饱和多孔物料对冷冻干燥过程的强化作用。模型考虑了多孔介质的吸湿效应,构建了3种吸附-解吸平衡关系。模型使用基于有限元法的COMSOL Multiphysics软件平台数值求解,并与实验数据进行了比较。结果表明,初始非饱和冷冻物料能够有效地强化冷冻干燥过程。采用不同函数形式的吸附-解吸平衡关系模拟的干燥曲线均与实验数据非常吻合。通过分析物料内部的饱和度、温度和质量源分布,探讨了初始非饱和物料冷冻干燥过程的传热传质机理。初始非饱和物料的干燥速率控制因素主要是传热。模拟考察环境辐射温度对冷冻干燥过程影响的结果表明,所建模型具有良好的预测能力。     

Thermophysical Characteristics of Potatoes,Vegetables and Fruits

ABSTRACT

The main objective in this work is to study and deduce a governing equation for net mass transfer in moist air and turbulent flow. Development of simple and reliable steady state models for turbulent moist air-drying has been considered to be quite well covered in literature. However, the lack of necessary background information concerning classical drying models is now being rectified through research carried out with new approaches, which are initiated by advancement in laboratory equipment.

The known and trusted models are combined with coupled momentum, heat and mass transfer equations creating a reliable governing mass transfer equation for use in turbulent moist air drying processes, i.e. the advanced drying model (ADM). The ADM is a relatively user friendly and robust model, and it is well-suited for identifying transfer coefficients from boundary layer measurements, for example in modem high intensity paper drying machines.

The advanced drying model is analysed and verified with the specially designed experimental apparatus described in this article. The deduced mass transfer equation is then presented and experimentally verified to clarify why the use of Stefan's diffusion equation should be avoided when calculating high drying intensities in turbulent flow.

Finally, when applied to a wide drying range, the classical drying models require parameters which have been experimentally verified. Therefore, a comprehensive knowledge of governing mass transfer mechanisms will also reduce the large number of necessary drying experiments. The advanced drying model, which includes variable physical properties and transport coefficients, allows the simulation of many geometrical shapes and drying configurations and therefore provides a tool for optimising drying processes in a new manner.     

Experimental and numerical analysis of oil shale drying in fluidized bed

The main objective of this work was to experimentally and numerically investigate the Liu Shu River oil shale drying by the means of flue gas in a fluidized bed dryer. Several experiments were performed under different temperatures conditions. The moisture content of oil shale was measured during the experiments. The two-stage drying model was incorporated in computational fluid dynamics (CFD) package FLUENT via user-defined functions (UDF) and utilized for simulation of heat and mass transfer of oil shale drying in the fluidized bed dryer. The simulation results for solid moisture content agreed well with experimental data. The effects of the temperature and velocity of flue gas, initial bed height, and the particle size on the drying characteristics were predicted and analyzed. It is shown that the gas temperature and velocity are the important parameters in the whole drying process. The particle size has more obvious influence in the falling drying period than the constant drying period. The temperatures of gas and solid phases were monitored. It is shown that the so-called “near gas distributor zone” is the most effective heat transfer zone, which agrees well with the calculated value. The system quickly reached thermal equilibrium, characterizing a nearly isothermal bed. The developed model provides a very good demonstration to describe the oil shale drying in the fluidized bed dryer, and may provide important information for design, optimization of operation conditions.     

具有电介质核心多孔介质微波冷冻干燥过程的耦合传热传质的数值研究

利用变时间步长的有限体积法对具有电介质核心多孔介质微波冷冻干燥的耦合热质传递过程进行了数值模拟。计算结果表明：在有电介质核的多孔介质内部存在着两个升华界面,该双升华界面模型成功地模拟了该干燥过程：合理的选用电介质核心可以大大缩短干燥时间,对于几个大小分别为1．0,1.5,2．0和2．5mm的电介质核,其单位体积所需干燥时间同无核相比分别减少了8％,19％,33％,48％：在相同的电场强度下,电介质核的损耗系数越大,所需干燥时间越短。     

分形多孔介质传热传质过程的格子Boltzmann模拟

针对自然界中实际多孔介质具有的分形特性和随机性,利用中点替代算法和二值化处理构造统计上具有分形特性的随机多孔介质。分析了所构造的多孔介质盒维数与Hurst指数之间的关系。基于随机分形构造的原理,对二维实际多孔介质图像进行了重构。利用两点相关函数,分析了重构图像的结构相关性, 并与实际目标多孔介质的结构特征进行比较。在与解析解对比验证的基础上,将基于二元混合理论的格子Boltzmann模型（LBM）用于模拟多孔介质内流体扩散过程。通过计算不同分形特性的二维多孔介质的有效扩散系数,研究了重构多孔介质的分形维数与有效扩散系数的关系。利用热耦合LBM模型计算多孔介质内传热过程,分析了不同的分形特性对多孔介质蓄热过程的影响。     

多孔介质内复合对流传热传质的数值分析

采用数值方法分析了具有非均匀内热源的竖直套管中复合对流传热传质,考查内热源分布系数M和热质二浮力比N对速度、温度、浓度分布以及Nusselt数和Sherwood数的影响。结果表明：当N〉1时速度V为正,其值随N的增加而增大;当N〈-1.5时,V则先负后正。随着M增大,等温线和等浓度线分布更加密集,传热和传质过程更加明显。     

Nonbuoyancy density‐driven convective mass and heat transfer: Scaling analysis and solution methodology

Density change during mass or heat transfer can cause convection in the absence of buoyancy forces. Prior studies have shown that this convection can be significant in the determination of diffusion coefficients and in the casting of polymeric membranes. Including this effect is challenging even for advanced numerical codes. A general methodology for obtaining the mass‐average velocity for unsteady‐state, one‐dimensional, multicomponent mass and/or heat transfer circumvents the problem of numerically solving the coupled continuity equation. Scaling analysis permits assessing the importance of this convection for a generic equation‐of‐state. Numerical predictions for evaporation from a liquid layer for components having density ratios of 1:1 and 0.7:1 indicate that ignoring convection results in errors of 34% and 24% in the evaporation time and final thickness, respectively. This convection also influences the evaporation in the percutaneous application of cosmetics, medications, and insecticides, curing of paints, varnishes, and lacquers, and formation of thin films. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Experimental and fundamental critical analysis of diffusion model of airflow drying

Scientific literature of agromaterial drying present contradictory conclusions in terms of the kinetic effect of airflow velocity. Some authors confirmed that it does not trigger any modification of drying, while some articles tried to establish empirical models of the effective diffusivity D_eff versus the airflow velocity, what is fundamentally erroneous. By analyzing internal and external transfer phenomena, this research aimed at recognizing that once air velocity is higher than a critical airflow velocity (CAV), the internal transfers become the limiting phenomenon. CAV depends on the effective diffusivity and the product size. It was calculated in the cases of two studied raw materials (apple and carrot), differently textured by instant controlled pressure drop (DIC). Values of CAV greatly depend on diffusivity of water within the matrix. At temperature T?=?40°C, they were 1?m/s for untreated carrot and 2.1?m/s for DIC-textured carrot, whose D_eff values were 1.31 and about 3?×?10^?10?m²/s, respectively. Also, at temperature T?=?40°C, they were 2.1?m/s for untreated apple and 3?m/s for DIC-textured apple, whose D_eff were 1.4 and about 10.4?×?10^?10?m²/s, respectively.     

Separation of ultrasonic contributions and energy utilization characteristics of ultrasonic regeneration

The method of applying ultrasound to silica gel regeneration process has been proved to be able to improve regeneration efficiency and reduce regeneration temperature. The average regeneration rate can be increased by 10% and the benefits should owe to the special “vibration effect” and “heating effect” induced by ultrasound. In this article, a dynamic one‐dimensional mathematical model, validated by experiments, has been developed. It is then used to investigate energy utilization efficiency of the ultrasonic regeneration and respective contribution ratio of the two ultrasonic effects. The results show that the contribution ratio of vibration effect dominates and the energy utilization efficiency of silica gel regeneration with ultrasound can be 1% higher. The ultrasonic regeneration is more energy‐saving when the contribution ratio of vibration effect is greater. The results also show that the enhancement of regeneration brought by ultrasound is not a simple sum of their respective contribution. © 2014 American Institute of Chemical Engineers AIChE J, 60: 1843–1853, 2014     

多孔介质内部热质传递的等效耦合扩散模型的推导及其应用

基于Whitaker的体积平均方程，在不附加任何新的假设的基础上，对多孔介质内部热质传递的等效耦合扩散模型进行推导，得出了多孔介质内部热质传递的等效耦合扩散模型。并应用该模型对瓷质砖体干燥过程进行了数值模拟，模拟结果与实验结果十分吻合。