Effect of coating over the handle of a drill machine on vibration transmissibility

This study was to see the effect of different coatings on the handle of hand-held drilling machines. Out of five different handles chosen for this study, including one handle uncoated. Root mean square (rms) values of the vibration levels (acceleration) were recorded at the surface of handle and wrist of the operators. Results showed that maximum vibrations were reduced by coating of handle coated with rubber sheet and Rexene (H4) followed by handle coated with cotton sandwiched between jeans cloth (H5). Equivalent vibrations transmitted through coating of handles coated with sponge and velvet (H2) and jute and cotton (H3) were of almost same magnitude and these two coated handles were able to reduce least vibration transmitted. Transmissibility of vibrations along dominant (Z) direction was analyzed using ANOVA. Results showed that coating on handles significantly affected vibration transmitted in Z direction. Vibration transmissibility ratios were found to be 0.354, 0.571, 0.408, 0.4326, and 0.3555 for handles H1, H2, H3, H4 and H5 respectively.     

Feasibility analysis of low-cost flexible resistive sensors for measurements of driving point mechanical impedance of the hand-arm system

This study explored the feasibility of the flexible resistive (FlexiForce) force sensors for measurement of the hand-arm biodynamic response. Two FlexiForce sensors were installed on an instrumented handle to measure the palm-handle and finger–handle interface dynamic forces. The measurements were performed with six subjects grasping a 38 mm diameter instrumented handle with nine different combinations of grip (10, 30 and 50 N) and push (25, 50 and 75 N) forces and two levels of broad-band random vibration (1.5 and 3.0 m/s² weighted rms acceleration) in the 4–1000 Hz frequency range. The data acquired from the instrumented handle was analyzed to determine the palm and finger impedance responses, which served as the reference values to evaluate feasibility of the FlexiForce sensors. The comparisons revealed very similar trends, while the impedance magnitude responses obtained from the FlexiForce sensors were substantially lower in the entire frequency range than the reference values, except at very low frequencies. A correction function was subsequently developed and applied to the FlexiForce measured data, which resulted in similar hand-arm impedance response trends compared to the reference values. It was concluded that the low-cost FlexiForce sensors could be applied for measurements of biodynamic responses of the hand-arm system in real tool handles in the field. Due to the physiological risks associated with prolonged exposure to tool vibration the applicability of a low-cost biodynamic response measurement system can be used as a preventative measure for such risks.Relevance to industryThe measurement of hand–handle interface forces is vital for assessing the hand-transmitted vibration exposure and the biodynamic responses of the hand-arm system to vibration. The low cost and flexible sensors, proposed in the study, could be conveniently applied to the curved surfaces of real power tool handles in the field. The most significant benefit of the sensors lies with its negligible mass and thereby the instrumented handle inertia-induced errors in the biodynamic responses can be eliminated.     

The design and development of suspended handles for reducing hand-arm vibration in petrol driven grass trimmer

The portable petrol driven grass trimmer is identified as a type of machine whose operator can be subjected to large magnitude of hand-arm vibration. These vibrations can cause complex vascular, neurological and musculoskeletal disorder, collectively named as hand-arm vibration syndrome. The vibration total level on the handle of grass trimmer of 11.30 m/s² was measured, and it has reached the exposure limit value of 5.0 m/s² for daily vibration exposure A(8). New suspended handles were designed to reduce the vibration level. Three different prototype handles with rubber mounts were designed. Handles were made of different materials, and the distance of rubber mounts were varied. From the study, it was observed that not all the handles with rubber mounts were effective in reducing hand-arm vibration. The reduction of vibration depended on the handle material and distance installed between rubber mount and vibration transmissibility of handle-isolation system. Subjective ratings of perception of vibration were measured, and the results indicated that operators were not fully aware of the level of vibration. A prototype handle that is made of heavier material results in the lowest hand-arm vibration of 2.69 m/s². The new handle has significantly reduced the vibration total value by 76% compare with the existing commercial handle.

Relevance to industry

Large numbers of workers are employed to perform grass trimming job in many developing countries. This paper presents the effect of handle types (commercial and prototype) on the commonly used grass trimmer.     

A new methodology for measuring the vibration transmission from handle to finger whilst gripping

The transmission of vibration from hand-held tools via work gloves and into the operators' hands can be affected by several factors such as glove material properties, tool vibration conditions, grip force, and temperature. The primary aim of this study is to develop a new methodology to measure and evaluate vibration transmissibility for a human finger in contact with different materials, whilst measuring and controlling the grip force. The study presented here used a new bespoke lab-based apparatus for assessing vibration transmissibility that includes a generic handle instrumented for vibration and grip force measurements. The handle is freely suspended and can be excited at a range of real-world vibration conditions whilst being gripped by a human subject. The study conducted a frequency response function (FRF) of the handle using an instrumented hammer to ensure that the handle system was resonance free at the important frequency range for glove research, as outlined in ISO 10819: 1996: 2013, and also investigated how glove material properties and design affect the tool vibration transmission into the index finger (Almagirby et al. 2015). The FRF results obtained at each of six positions shows that the dynamic system of the handle has three resonance frequencies in the low frequency range (2, 11 and 17 Hz) and indicated that no resonances were displayed up to a frequency of about 550 Hz. No significant vibration attenuation was shown at frequencies lower than 150 Hz. The two materials cut from the gloves that were labelled as anti-vibration gloves (AV) indicated resonance at frequencies of 150 and 160 Hz. However, the non-glove material that did not meet the requirements for AV gloves showed resonance at 250 Hz. The attenuation for the three materials was found at frequencies of 315 Hz and 400 Hz. The level and position of the true resonance frequencies were found to vary between samples and individual subjects.     

A study of hand grip pressure distribution and EMG of finger flexor muscles under dynamic loads

A matrix of miniature and flexible pressure sensors is proposed to measure the grip pressure distribution (GPD) at the hand-handle interface of a vibrating handle. The GPD was acquired under static and dynamic loads for various levels of grip forces and magnitudes of vibration at different discrete frequencies in the 20–1000 Hz range. The EMG of finger flexor muscles was acquired using the silver-silver chloride surface electrodes under different static and dynamic loads. The measured data was analysed to study the influence of grip force, and magnitude and frequency characteristics of handle vibration on: (i) the local concentration of forces at the hand-handle interface; and (ii) the electrical activity of the finger flexor muscles. The results of the study revealed high interface pressure near the tips of index and middle fingers, and base of the thumb under static grip conditions. This concentration of high pressure shifted towards the middle of the fingers under dynamic loads, irrespective of the grip force, excitation frequency, and acceleration levels. The electrical activity of the finger flexor muscles increased considerably with the grip force under static as well as dynamic loads. The electrical activity under dynamic loads was observed to be 1·5–6·0 times higher than that under the static loads.     

Tuned vibration absorber for suppression of hand-arm vibration in electric grass trimmer

Prolonged use of electric grass trimmer exposes the user to the risk of hand-arm vibration syndrome. A simple approach for the suppression of hand-arm vibration in electric grass trimmer is presented. The proposed system is a tuned vibration absorber (TVA). Modal analysis and operating deflection shape analysis of the electric grass trimmer were carried out and a TVA was designed and fabricated for testing. The results indicated that minimum vibration level was related to the position of the TVA on the shaft of electric grass trimmer. The TVA was found to have best performance with 95% reduction on the acceleration level at position 0.025L. The results from modal analysis and operating deflection shape revealed that the presence of TVA has successfully reduced the large deformations of the handle where the node was shifted nearer to the handle location. The effect of TVA was also evaluated during field test involving grass trimming operation and subjective rating. The results indicated that average reduction of frequency-weighted rms acceleration in the Z_h- axis was 84% and 72% in X_h- axis for the cutting operation. For the no cutting operation, the reduction is 82% in Z_h- axis and 67% in X_h- axis. The presence of TVA in the electric grass trimmer has amplified the vibration level in Y_h- axis by 19% (no cutting) and 21% (cutting). From the field test, subjective rating of vibration perception consistently rate better for controlled electric grass trimmer.

Relevance to industry

The tuned vibration absorber when installed to the electric grass trimmer attenuated the vibration total value by 67%. This significantly reduces the risk of hand-arm vibration syndrome.     

Development of a new frequency weighting filter for the assessment of grinder exposure to wrist-transmitted vibration

The risk assessment of hand tool workers exposed to hand-arm vibrations is still problematic. It is based, accordingly to ISO 5349, on a frequency-weighted measurement recorded at the handle of the tool. Unfortunately, the frequency-weighted filter recommended by ISO 5349 does not take into account any amplification of the hand-arm system and underestimates the global rms acceleration transmitted to the hand. In this study, the vibration transmitted from the tool handle to the worker's wrist is investigated in an industrial environment for seven commercial grinders, two subjects and three push forces. The results are compared with the ISO-5349 and ACGIH threshold limit values, and a new frequency weighting filter is proposed, by which the amplification close to the natural frequencies of the hand-arm system can be considered in the evaluation of the vibration transmitted to the wrist from vibration measurements at the tool handle in a grinding operation.     

Measurement of coupling forces at the power tool handle-hand interface

This study explored a low-cost system for measurement of coupling forces imposed by the hand on a handle under static and dynamic conditions, and its feasibility for applications to hand-held power tools. The properties of thin-film, flexible and trim-able resistive sensors (FlexiForce) were explored in view of their applicability for measurements of the hand-handle interface forces. The sensors showed very good linearity, while considerable differences were evident in the sensitivity amongst different sensors. The appropriate locations of the sensors on the handle surface were subsequently determined on the basis of the hand-handle geometry and reported force distributions. The validity of the measurement system was investigated for measuring the hand grip and push forces with eight subjects grasping five different stationary instrumented handles (cylindrical: 32, 38 and 43 mm diameter; and elliptical: 32 × 38 and 38 × 44 mm) considering two different positions of the sensors on the handle. The validity of the measurement system was also investigated under vibration for the 38 and 43 mm diameter cylindrical handles. The results showed good linearity and repeatability of the sensors for all subjects and handles under static as well as vibration conditions, while the sensors' outputs differed for each handle. The feasibility of the measurement system was also examined for measurements of hand forces on a power chisel hammer handle. The evaluations were conducted with three subjects grasping the power chisel handle under stationary as well as vibrating conditions, and different combinations of hand grip, push and coupling forces. The measurements revealed very good correlations between the hand forces estimated from the FlexiForce sensors and the reference values for the stationary as well as the vibrating tool.Relevance to industryThe measurement of hand-handle interface forces is vital for assessing the hand-transmitted vibration exposure and musculoskeletal loads. The low cost and flexible sensors, proposed in the study, could be conveniently applied to the curved surfaces of real power tool handles in the field to measure hand grip and push forces, and the forces exerted on the palm and the fingers. The most significant benefits of the sensors lie with its minimal cost and applicability to the real tool handles.     

Hand-transmitted vibration from the steering wheel to drivers of a small four-wheel drive tractor

The paper presents research results of the vibration transmitted from the steering wheel of the small tractor with a 4-wheel drive to the driver's hands. The vibration measurements were carried out on the tractor randomly chosen from the producer's store-house. Before testing the tractor was examined and adjusted following the producer's recommendations. The vibration levels were measured at idling and at full load. The vibration level on the steering wheel was measured and analyzed and the frequency spectra for the chosen working conditions were obtained. The frequency-weighted acceleration, given in m/s(-2), was calculated. The vibration total value was defined as the root-mean-square of the three component values. The obtained values are graphically represented in accordance with ISO/DIS 5349-1979 and ISO5349-1-2001. The vibration exposure for the predicted 10% prevalance of vibration-induced white finger in accordance with Annex C of the same standard was also tested.     

The effects of vibration-reducing gloves on finger vibration

Vibration-reducing (VR) gloves have been used to reduce the hand-transmitted vibration exposures from machines and powered hand tools but their effectiveness remains unclear, especially for finger protection. The objectives of this study are to determine whether VR gloves can attenuate the vibration transmitted to the fingers and to enhance the understanding of the mechanisms of how these gloves work. Seven adult male subjects participated in the experiment. The fixed factors evaluated include hand force (four levels), glove condition (gel-filled, air bladder, no gloves), and location of the finger vibration measurement. A 3-D laser vibrometer was used to measure the vibrations on the fingers with and without wearing a glove on a 3-D hand-arm vibration test system. This study finds that the effect of VR gloves on the finger vibration depends on not only the gloves but also their influence on the distribution of the finger contact stiffness and the grip effort. As a result, the gloves increase the vibration in the fingertip area but marginally reduce the vibration in the proximal area at some frequencies below 100 Hz. On average, the gloves reduce the vibration of the entire fingers by less than 3% at frequencies below 80 Hz but increase at frequencies from 80 to 400 Hz. At higher frequencies, the gel-filled glove is more effective at reducing the finger vibration than the air bladder-filled glove. The implications of these findings are discussed.     

Effects of local vibration transmitted from ultrasonic devices on vibrotactile perception in the hands of therapists

Nine ultrasonic therapists and nine controls have been studied with regard to vibration perception thresholds within the frequency range of 5–400?Hz. Thresholds on the tip of the index and middle finger for both left and right hand were studied. In contrast to the controls, the therapists had been exposed professionally to local vibration with high frequencies, around 1?MHz, from the handles of ultrasonic transducers used for therapy in medical service. For the therapists, compared with the controls, a reduction of vibration perception was seen. This result supports the suspicion that vibration with high frequencies might have a negative influence on man.     

Power hand tool vibration effects on grip exertions

Operation of vibrating power hand tools can result in excessive grip force, which may increase the risk of cumulative trauma disorders in the upper extremities. An experiment was performed to study grip force exerted by 14 subjects operating a simulated hand tool vibrating at 9.8 m/s² and 49 m/s² acceleration magnitudes, at 40 Hz and 160 Hz frequencies, with vibration delivered in three orthogonal directions, and with 1.5kg and 3.0kg load weights. Average grip force increased from 25.3 N without vibration to 32.1 N (27%) for vibration at 40 Hz, and to 27.1N (7%) for vibration at 160 Hz. Average grip force also increased from 27.4 N at 9.8 m/s² acceleration to 31.8 N (16%) at 49m/s². Significant interactions between acceleration x frequency, and frequency x direction were also found. The largest average grip force increase was from 25.3N without vibration to 35.8N (42%) for 40 Hz and 49 m/s² vibration. The magnitude of this increase was of the same order as for a two-fold increase in load weight, where average grip force increased from 22.5N to 35.0N (56%). A second experiment studied hand flexor and extensor muscle responses using electromyography for five subjects holding a handle vibrating at 8 m/s² using ISO weighted acceleration, with frequencies of 20 Hz, 40 Hz, 80 Hz and 160 Hz, and grip forces of 5%, 10% and 15% of maximum voluntary contraction. Muscle responses were greatest at frequencies where grip force was affected, indicating that the tonic vibration reflex was the likely cause of increased grip exertions.     

Power tiller: vibration magnitudes and intervention development for vibration reduction

The operators of power tiller are exposed to a high level of vibration originating from the dynamic interaction between the soil and the machine. The vibration from the power tiller is transmitted from the handle to hands, arms and shoulders. In the present study, experiments were conducted in three operational conditions i.e. transportation on farm roads, tilling with cultivator and rota-tilling with rota-vator. The highest vibration values were observed in x-direction in all the experiments. The maximum vibration rms values for x-direction were 5.96, 6.81 and 8.00 ms⁻² in tilling with cultivator, transportation and rota-tilling respectively. Three materials were used for intervention development to reduce vibration magnitude. The maximum reduction of 25.30, 31.21 and 30.45% in transportation; 23.50, 30.64 and 20.86% in tilling with cultivator and 24.03, 29.18 and 25.52% in rota-tilling were achieved with polyurethane (PU), rubber and combination of PU and rubber intervention. It was found that the maximum vibration reductions were achieved with the rubber in all three operational conditions. The average exposure time for occurrence of white finger syndrome increased by 28–50% with incorporation of intervention in different operations. Physiological and postural parameters also improved with incorporation of interventions.     

Evaluation of handle shapes for screwdriving

This study investigated the effects of screwdriver handle shape, surface, and workpiece orientation on subjective discomfort, number of screw-tightening rotations, screw-insertion time, axial screwdriving force, and finger contact forces in a screwdriving task. Handles with three longitudinal cross-sectional shapes (circular, hexagonal, triangular), four lateral shapes (cylindrical, double frustum, reversed double frustum, cone), and two surface materials (plastic, rubber coated) were tested. Individual phalangeal segment force distributions indicated how fingers and phalangeal segments were involved in the creation of total finger force (15.0%, 34.6%, 34.5%, and 15.9% for the index, middle, ring, and little fingers; and 45.7%, 22.4%, 12.9%, and 19.0% for the distal, middle, proximal, and metacarpal phalanges, respectively). From this finding, the index and little fingers appeared to contribute mainly in the guiding and balancing of the screwdriver handles, whereas middle and ring fingers played a more prominent role in gripping and turning. Participants preferred circular and hexagonal longitudinal-shaped and double frustum and cone lateral-shaped handles over the triangular longitudinal-shaped handles, and cylindrical and reversed double frustum lateral-shaped handles. Circular, cylindrical, and double frustum handles exhibited the least total finger force associated with screw insertion. In terms of combinations of longitudinal and lateral shapes, circular with double frustum handles were associated with less discomfort and total finger force.     

Evaluation of handles in a maximum gripping task

Various hook handles were tested to evaluate the effect of handle design characteristics on subjective discomfort ratings and phalange forces in a maximum gripping task. A force glove system with 12 thin force sensitive resistor (FSR) sensors was used to measure phalange forces on the hook handles. Thirty subjects (15 males and 15 females) were tested, and generally subjects preferred 30 or 37?mm (the latter for large handed males) double frustrum handles followed by 30?mm oval handles, whereas overall they showed less preference for 37?mm oval handles and 45?mm double frustrum handles. The phalange force was more related to handle shape than to handle size in this study, i.e. the individual phalange forces on oval handles were about 8% higher than those on double frustum handles. The force distributions in the maximum gripping task showed significant differences in finger and phalange forces, in the order of middle, index, ring, and little fingers and distal, middle, and proximal phalanges from the highest to the lowest forces. The findings of this study may provide guidelines for designing double frustum handles for satisfying user's preference and oval handles for obtaining high phalange forces in a maximum gripping task.     

A new test bench system for hammer drills: Validation for handle vibration

Workers' can be exposed to high levels of hand vibration when drilling into concrete or rock using hammer drills; exposures that can cause hand arm vibration syndrome. Exposure levels may be reduced by different drill and bit designs and drilling methods, but these interventions have not been systematically evaluated. The purpose of this project was to develop a robotic test bench system for measuring handle vibration on drills in order to compare differences in drill designs, power sources, bit designs and drilling methods. The test bench is a departure from the ISO method for measuring drill handle vibration (ISO 28927-10), which requires drilling by humans. The test bench system was designed to repeatedly drill into concrete blocks under force control while productivity and handle vibration were measured. Handle vibration levels with different drills and bit sizes were similar to those collected following ISO methods. A new robotic test bench system for measuring handle vibration is presented and validated against ISO methods and demonstrates dynamic properties similar to human drilling.     

Evaluation of handles in a maximum gripping task

Various hook handles were tested to evaluate the effect of handle design characteristics on subjective discomfort ratings and phalange forces in a maximum gripping task. A force glove system with 12 thin force sensitive resistor (FSR) sensors was used to measure phalange forces on the hook handles. Thirty subjects (15 males and 15 females) were tested, and generally subjects preferred 30 or 37 mm (the latter for large handed males) double frustrum handles followed by 30 mm oval handles, whereas overall they showed less preference for 37 mm oval handles and 45 mm double frustrum handles. The phalange force was more related to handle shape than to handle size in this study, i.e. the individual phalange forces on oval handles were about 8% higher than those on double frustum handles. The force distributions in the maximum gripping task showed significant differences in finger and phalange forces, in the order of middle, index, ring, and little fingers and distal, middle, and proximal phalanges from the highest to the lowest forces. The findings of this study may provide guidelines for designing double frustum handles for satisfying user's preference and oval handles for obtaining high phalange forces in a maximum gripping task.     

Response of the seated human body to whole-body vertical vibration: discomfort caused by sinusoidal vibration

Frequency weightings for predicting vibration discomfort assume the same frequency-dependence at all magnitudes of vibration, whereas biodynamic studies show that the frequency-dependence of the human body depends on the magnitude of vibration. This study investigated how the frequency-dependence of vibration discomfort depends on the acceleration and the force at the subject–seat interface. Using magnitude estimation, 20 males and 20 females judged their discomfort caused by sinusoidal vertical acceleration at 13 frequencies (1–16 Hz) at magnitudes from 0.1 to 4.0 ms^? 2 r.m.s. The frequency-dependence of their equivalent comfort contours depended on the magnitude of vibration, but was less dependent on the magnitude of dynamic force than the magnitude of acceleration, consistent with the biodynamic non-linearity of the body causing some of the magnitude-dependence of equivalent comfort contours. There were significant associations between the biodynamic responses and subjective responses at all frequencies in the range 1–16 Hz.

Practitioner Summary: Vertical seat vibration causes discomfort in many forms of transport. This study provides the frequency-dependence of vibration discomfort over a range of vibration magnitudes and shows how the frequency weightings in the current standards can be improved.     

Evaluation of handle design characteristics in a maximum screwdriving torque task

The purpose of this study was to evaluate the effects of screwdriver handle shape, surface material and workpiece orientation on torque performance, finger force distribution and muscle activity in a maximum screwdriving torque task. Twelve male subjects performed maximum screw-tightening exertions using screwdriver handles with three longitudinal shapes (circular, hexagonal and triangular), four lateral shapes (cylindrical, double frustum, cone and reversed double frustum) and two surfaces (rubber and plastic). The average finger force contributions to the total hand force were 28.1%, 39.3%, 26.5% and 6.2%, in order from index to little fingers; the average phalangeal segment force contributions were 47.3%, 14.0%, 20.5% and 18.1% for distal, middle, proximal and metacarpal phalanges, respectively. The plastic surface handles were associated with 15% less torque output (4.86 Nm) than the rubber coated handles (5.73 Nm). In general, the vertical workpiece orientation was associated with higher torque output (5.9 Nm) than the horizontal orientation (4.69 Nm). Analysis of handle shapes indicates that screwdrivers designed with a circular or hexagonal cross-sectional shape result in greater torque outputs (5.49 Nm, 5.57 Nm), with less total finger force (95 N, 105 N). In terms of lateral shape, reversed double frustum handles were associated with less torque output (5.23 Nm) than the double frustum (5.44 Nm) and cone (5.37 Nm) handles. Screwdriver handles designed with combinations of circular or hexagonal cross-sectional shapes with double frustum and cone lateral shapes were optimal in this study.     

Evaluation of handle design characteristics in a maximum screwdriving torque task

The purpose of this study was to evaluate the effects of screwdriver handle shape, surface material and workpiece orientation on torque performance, finger force distribution and muscle activity in a maximum screwdriving torque task. Twelve male subjects performed maximum screw-tightening exertions using screwdriver handles with three longitudinal shapes (circular, hexagonal and triangular), four lateral shapes (cylindrical, double frustum, cone and reversed double frustum) and two surfaces (rubber and plastic). The average finger force contributions to the total hand force were 28.1%, 39.3%, 26.5% and 6.2%, in order from index to little fingers; the average phalangeal segment force contributions were 47.3%, 14.0%, 20.5% and 18.1% for distal, middle, proximal and metacarpal phalanges, respectively. The plastic surface handles were associated with 15% less torque output (4.86 Nm) than the rubber coated handles (5.73 Nm). In general, the vertical workpiece orientation was associated with higher torque output (5.9 Nm) than the horizontal orientation (4.69 Nm). Analysis of handle shapes indicates that screwdrivers designed with a circular or hexagonal cross-sectional shape result in greater torque outputs (5.49 Nm, 5.57 Nm), with less total finger force (95 N, 105 N). In terms of lateral shape, reversed double frustum handles were associated with less torque output (5.23 Nm) than the double frustum (5.44 Nm) and cone (5.37 Nm) handles. Screwdriver handles designed with combinations of circular or hexagonal cross-sectional shapes with double frustum and cone lateral shapes were optimal in this study.