Adaptive generic product structure modelling for design reuse in engineer-to-order products

In product lifecycle management, the efficiency of information reuse relies on the definition and management of equivalence information between various product data and structure representations. Equivalence information ensures the consistency and traceability of product information throughout the product lifecycle. The sales-delivery process of engineer-to-order (ETO) products presents a great potential for design reuse, i.e. the reuse of previously validated design solutions in the design of new product variants according to customer-specific requirements. A product family data model that focuses on the interdependencies of viewpoints on information will therefore improve the setup of design reuse mechanisms such as modularity. This paper describes the Adaptive Generic Product Structure (AGPS), a dynamic structure-based product family modelling approach that enables the systematic aggregation of product variants and their distinctive components. The purpose of the approach is to capitalize on the expanding component variety developed within previous product variants as early as the sales lead phase of the sales-delivery process, in order to reduce customer-driven design costs and shorten lead-times. An illustrative example based on the aerospace industry is presented.     

An assembly oriented design framework for product structure engineering and assembly sequence planning

The paper describes a novel framework for an assembly-oriented design (AOD) approach as a new functional product lifecycle management (PLM) strategy, by considering product design and assembly sequence planning phases concurrently. Integration issues of product life cycle into the product development process have received much attention over the last two decades, especially at the detailed design stage. The main objective of the research is to define assembly sequence into preliminary design stages by introducing and applying assembly process knowledge in order to provide an assembly context knowledge to support life-oriented product development process, particularly for product structuring. The proposed framework highlights a novel algorithm based on a mathematical model integrating boundary conditions related to DFA rules, engineering decisions for assembly sequence and the product structure definition. This framework has been implemented in a new system called PEGASUS considered as an AOD module for a PLM system. A case study of applying the framework to a catalytic-converter and diesel particulate filter sub-system, belonging to an exhaust system from an industrial automotive supplier, is introduced to illustrate the efficiency of the proposed AOD methodology.     

Knowledge management of product design: A requirements-oriented knowledge management framework based on Kansei engineering and knowledge map

For the knowledge management of product design, knowledge innovation is the foundation and motivation for the independent innovation and enhancing the core competitiveness. Most of the product knowledge exists in the brain of designers. How to obtain the required knowledge accurately in massive knowledge database becomes the key to knowledge innovation. However, the design knowledge based on consumer’s requirement has not been extensively studied. There is no consensus on the reasonable and effective implementation of the knowledge management framework to select the optimum design knowledge based on the consumer’s requirements. In this study, to efficiently realize the knowledge acquisition and knowledge selection, a requirements-oriented knowledge management model is established, with the advantage of Kansei engineering in knowledge acquisition and multi-objective decision-making in knowledge selection. Finally, the outdoor leisure chairs design is used as a case study to explain the implementation of the knowledge management framework. To reveal the advantages of the framework, it was compared with other frameworks. The results show that the proposed knowledge management framework is more efficient and provided a method of designers to acquire design knowledge based on the consumer’s requirements.     

A user requirement driven framework for collaborative design knowledge management

In today’s competitive global marketplace and knowledge-based economy, user requirement becomes an important input information for enterprises to develop new product and a critical factor to drive product collaborative design evolution. Meanwhile, there remains no consensus on how best to support knowledge activities and significant challenges to establishing design information management facing to rapid collaborative product development with dynamic user requirement. This paper introduces solutions for designer to deal with dynamic user requirement information through requirement evaluation and prediction method. In this study, we propose a user requirements-oriented knowledge management concept that is based on a four level hierarchy map model with special regard to knowledge collaboration and information communication. Furthermore, a novel distributed concurrent and interactive user requirement database was constructed, and the framework driven by user requirement was put forward to support collaborative design knowledge management. Finally, the service robot design project of a start-up company is used as a case study to explain the implementation of proposed framework.     

A study on the collaborative management method of product design cycle knowledge

Because of the ever-increasing market competition and rapidly changing of customers’ requirements, the innovation quality and design efficiency of knowledge-intensive product has become the key factors in business success. The traditional knowledge management method which is based on design reuse and the single categories of design knowledge cannot satisfy these demands any more. Therefore, in order to effectively support the innovative design process of enterprises, a design knowledge collaborative management method based on multi-knowledge migration is proposed. According to the characteristics and functions during the product design process, the design knowledge is divided into three categories, design principle knowledge, design domain knowledge and design object knowledge. By extracting the operation attributes, relation attributes and physical attributes of the design knowledge, a unified knowledge representation model is established for different design participants. The ontology concept and knowledge matrix are used to establish the association between various categories of design knowledge. Multifarious knowledge search methods include keyword, function, principle and natural semantics are proposed for different design participants in different design stages. They can not only realize the knowledge reuse in the same domain but also support the cross-domain knowledge migration among different domain. Finally, based on the system analysis modelling, a design knowledge collaborative platform is established for the design process of mechanical products. A case study is also presented to illustrate the implementation of the platform.     

公理化设计框架下产品设计知识重用的关键技术

针对具有层次性、多属性特点的复杂产品设计过程,对公理化设计框架下的产品设计重用技术进行了研究。通过建立公理化设计框架将复杂产品设计过程进行分解,形成产品设计的需求域、功能域、结构域与工艺域的Z形映射关系,提出一种基于实例的综合考虑设计域间和域内设计信息的知识重用方法,采用基于相似度的知识重用检索算法,获得符合设计要求的最佳重用对象,并以实例进行了验证。     

A collaborative system for capturing and reusing in-context design knowledge with an integrated representation model

Current research on design knowledge capture and reuse has predominantly focused on either the codification view of knowledge or the personalisation view of knowledge, resulting in a failure to address designers’ knowledge needs caused by a lack of context of information and insufficient computational support. Precisely motivated by this gap, this work aims to address the integration of these two views into a complete, contextual and trustworthy knowledge management scheme enabled by the emerging collaborative technologies. Specifically, a knowledge model is developed to represent an integrated knowledge space, which can combine geometric model, knowledge-based analysis codes and problem-solving strategies and processes. On this basis, a smart collaborative system is also designed and developed to streamline the design process as well as to facilitate knowledge capture, retrieval and reuse as users with different roles are working on various tasks within this process. An engineering case study is undertaken to demonstrate the idea of collaborative knowledge creation and sharing and evaluate the effectiveness of the knowledge representation model and the collaborative technologies employed. As evidenced in the development and evaluation, the methods proposed are effective for capturing an integrated knowledge space and the collaborative knowledge management system not only facilitates problem-solving using knowledge-based analysis but also supplies in-context tacit knowledge captured from the communications between users throughout the design process.     

面向重用的产品设计过程知识建模与检索

针对传统的产品设计过程知识模型与知识检索方法在提高产品设计过程知识重用性上的不足,提出了多层次多粒度的知识模型以及基于语义的智能检索算法。首先通过分析产品设计过程知识重用的需求,将产品设计过程知识分为项目管理知识、领域知识、产品设计对象知识三类,并建立对应的多层次知识模型。然后在运用本体技术建立产品设计过程知识本体库的基础上,提出了一种基于语义的智能检索算法。最后给出了产品设计过程知识重用模型,并以柴油发动机方案设计为例,证明了该模型的有效性。     

Semantic Web based innovative design knowledge modeling for collaborative design

This paper describes a study about how to use the Semantic Web technologies for innovative design knowledge modeling in a multi-agent distributed design environment. Semantic Web based knowledge modeling for innovative design is proposed as prelude to the meaningful agent communication and knowledge reuse for collaborative work among multidisciplinary organizations. A model for innovative design is proposed at first, based on which a knowledge schema is brought forward. For sharing the design knowledge among an internet-based or distributed work team, even globally, A RDF-based knowledge model is presented to realize its representation on Semantic Web. A Semantic Web based repository for innovative design and its API for topper Semantic Web applications have been also constructed. The proposed knowledge modeling extends traditional product modeling with capabilities of innovative design, knowledge sharing and distributed problem solving, and is employed as a content language within the messages in the proposed multi-agent system architecture. The proposed approach is viewed as a promising knowledge management method that facilitates the implementation of computer supported cooperative work in innovative design of Semantic Web applications.     

A knowledge support approach for the preliminary design of platform-based products in Engineering-To-Order manufacturing

A product platform is a design approach for meeting the demand for customizable products. Traditional knowledge-based technologies or systems lack flexibility in supporting both configuration and parameter design of platform-based products. In many cases, customers’ requirements and knowledge models both contain incomplete information, and there are complex relations among various solutions, functions and solution parameters in Engineering-To-Order (ETO) products. A knowledge model for the preliminary design of ETO products is presented in this paper, and linkages are established between configuration design knowledge and parameter design procedures. The basis of the knowledge model is the Extended Function-Solutions (EFS) tree, from which design case trees, design modules, constraint checking rules, and module interface templates derive. A corresponding knowledge retrieval and reuse strategy is also presented. It uses an improved fuzzy information axiom to search for the optimal configuration with incomplete information. The parameter design process model of new products then can be generated based on the optimal configuration. The case study demonstrates the knowledge modeling, retrieval and reuse for the preliminary design of open-type crank presses. Moreover, the effectiveness of the methodology is discussed by analyzing the verification approach and the satisfaction of customers’ requirements.     

A part affordance-based approach for capturing detailed design knowledge

Design knowledge reuse is widely accepted as an effective strategy for designers to develop robust artifacts with less time and lower cost. However, there has been very little research on how to help designers capture detailed design knowledge for reuse. As a result, most detailed design knowledge still has to remain in designers’ memories as tacit knowledge, which can easily get lost due to oblivion or the mobility of designers. Therefore, this paper attempts to develop a part affordance-based approach for externalizing and capturing detailed design knowledge for effective reuse. It first introduces a part model for representing the detailed design-related information. Based on the relational theory for design, the concept, part affordance, is then employed to help designers externalize and capture various lifecycle factors that are implicit in a detailed design. Based on the affordance constraint axiom, a systematic approach is then proposed for deriving tacit design knowledge from captured part affordances through the analysis of extreme working situations. The proposed approach has been implemented as the Design Knowledge-Capturing System (DKCS). A fixture design case has been employed to illustrate the proposed approach.     

Supporting management and maintenance of manufacturing knowledge in design automation systems

Many companies base their business strategy on customized products. To enable a high level of product adaptation in an engineer-to-order approach companies invest time and resources to develop design automation systems. Initially, when implementing a design automation system, the focus is on successfully developing a system that generates design variants based on different customer specifications (i.e. the execution of system embedded knowledge and system output). However, in the long run, two important aspects are the management and maintenance of the knowledge that governs the designs. Further, the increasing emphasis on deploying a holistic view of a product’s properties and functions implies an increasing number of life-cycle requirements. The knowledge to adapt the product to fulfil these requirements should also be used and consequently incorporated into the knowledge-base, allowing for correct decisions to be made. In a system for automated variant design, the implications on the product of these life-cycle requirements have to be expressed as algorithms, production rules and/or computational statements to be intertwined with the design calculations. The number of requirements can be significantly large, and the knowledge scattered over different application systems used for the realisation of the design automation system. This makes it difficult to manage and maintain the system as the product life-cycle environment changes and evolves.In this article, the focus is on the requirements related to manufacturing. For that, an approach for the modelling of manufacturing requirements, supporting both knowledge execution and information management, in systems for automated variant design is introduced. The approach has been applied and refined when developing a design automation system in cooperation with a company to demonstrate and verify the approach’s usability.     

Platform-based product design and development: A knowledge-intensive support approach

This paper presents a knowledge-intensive support paradigm for platform-based product family design and development. The fundamental issues underlying the product family design and development, including product platform and product family modeling, product family generation and evolution, and product family evaluation for customization, are discussed. A module-based integrated design scheme is proposed with knowledge support for product family architecture modeling, product platform establishment, product family generation, and product variant assessment. A systematic methodology and the relevant technologies are investigated and developed for knowledge supported product family design process. The developed information and knowledge-modeling framework and prototype system can be used for platform product design knowledge capture, representation and management and offer on-line support for designers in the design process. The issues and requirements related to developing a knowledge-intensive support system for modular platform-based product family design are also addressed.     

Design and implementation of an agent-based collaborative product design system

The evolution of computer science and technology has brought new opportunities for multidisciplinary designers and engineers to collaborate with each other in a concurrent and coordinated manner. The development of computational agents with unified data structures and software protocols contributes to the establishment of a new way of working in collaborative design, which is increasingly becoming an international practice. In this paper, based on the analysis of the dynamic nature of collaborative design process, a new framework for collaborative design is described. This framework adopts an agent-based approach and relocates designers, managers, systems, and the supporting agents in a unified knowledge representation scheme for product design. In order to model the constantly evolving design process and the rationales resulted from design collaboration, a Collaborative Product Data Model (CPDM) and a constraint-based Collaborative Design Process Model (CDPM) are proposed to facilitate the management and coordination of the collaborative design process as well as design knowledge management. A prototype system of the proposed framework is implemented and its feasibility is evaluated using a real design scenario whose objective is designing a set of dining table and chairs.     

Causal design knowledge: Alternative representation method for product development knowledge management

This paper presents a mathematical comparison of procedural knowledge and causal knowledge, and discusses the potential roles and feasibility of causal knowledge across product development knowledge management. Since reuse of knowledge is so important in product development, various knowledge management approaches have been introduced. Most of the product design knowledge is represented by procedural knowledge, which unfortunately requires cumbersome processes to define, and is typically inadequate for representing the kind of knowledge generated during the product development process. A causal knowledge representation, however, can help us to overcome this limitation and is an alternative formalism for representing product design knowledge. In this paper we compare the procedural and causal knowledge representations. We present the mathematical definitions of two knowledge paradigms, then mathematically describe the relationship between the two. Both knowledge paradigms are then compared based on the perspective of knowledge expression, decision alternative representation, reasoning capability, and knowledge cultivation. This paper concludes that causal knowledge representation is superior to procedural knowledge representation based on the four perspectives. Finally, the knowledge systems are modeled using Systems Modeling Language (SysML), and we present a case study that demonstrates the causal knowledge features using a realistic example from industry.     

A hypernetwork-based context-aware approach for design lesson-learned knowledge proactive feedback in design for manufacturing

Design lesson-learned knowledge (DLK) clearly describes various design quality problems exposed in past manufacturing stages, solutions and preventive measures. If knowledge management system could proactively feed DLK back into design process, many previous quality problems would be avoided, thus helping designers better implement design for manufacturing (DFM) in a smarter manner. However, since design quality problems are not pointed out in design process, problem-relevant information extracted from design contexts might be inaccurate. In this situation, traditional context-aware approach is prone to acquire design quality problems that designers do not need. Facing these challenges, a hypernetwork-based context-aware DLK proactive feedback approach is proposed to construct hypernetwork-based DLK representation model and predict possible design quality problems in the design process, thus providing corresponding DLK and helping designers reduce the reoccurrence of previous quality problems in DFM. Specifically, hypernetwork-based DLK representation model is first constructed, which consists of designer context network, task context network and DLK network. Based on this model, a context-aware collaborative reason strategy is constructed to predict possible design quality problems according to complex design contexts. To validate the proposed approach, a practical product development case on the shipbuilding design is implemented, and some comparative experiments are conducted. Experiment results show the proposed approach is effective and has a positive performance in DFM. It is anticipated this work opens up a promising way to help designers reuse DLK for reducing the reoccurrence of previous design quality problems in a smarter manner, thus better implementation of DFM.     

Information management for integrated design environments

This paper identifies requirements for an engineering design information management system. Future CAD systems must support a wide range of activities — such as definition, manipulation and analyses of complex product information models. These models represent not only conventional data associated with current CAD applications, but also design information characterizing the correlations between the requirements, functions, behaviors and physical form of the product. Such functionality is important for both the individual designer and the design organization, as the need to manage information as a corporate asset is becoming a critical component of business strategy. This paper explores these needs using two design studies. The first study illustrates some major concepts relative to non-routine design activities, while the second study focuses on the routine design activities relative to organization interactions. These studies were used to elicit high level requirements which serve as the basis for the development of prototype software systems. These prototypes are briefly introduced here.     

A design methodology for form-based knowledge reuse and representation

Paper forms are regularly used for collecting and disseminating knowledge in offices; they are a natural way of eliciting requirements of knowledge workers. Many organizations have implemented a groupware system to integrate the organizational knowledge and support knowledge creation. However, design methods for flexible form-based knowledge reuse and representation are limited. We developed a methodology based on the enhanced cognitive fit theory; it utilizes factoring and synthesis principles to manipulate form-based knowledge. The methodology was articulated using the design science research methodology. A prototype embedded methodology was built to support a knowledge worker in knowledge creation and reuse in a high tech firm. The resulting system allowed flexible form-based knowledge creation that was useful for problem solving and exploiting opportunities. Implications and conclusions are discussed.     

An approach to user knowledge acquisition in product design

As the world increasingly moves towards a knowledge-based economy, user requirements become an important factor for enterprises to drive product collaborative design evolution. To map user requirements to the product model, user requirements are generally extracted into knowledge that can be used for design decisions. However, because users are interest-driven participants and not professional design engineers, the effect of user knowledge acquisition is not ideal. There are significant challenges for rapid knowledge acquisition with dynamic user requirements. This paper presents an approach to user knowledge acquisition in the product design process, which obtains the tangible requirements of users under the premise that users are adequate for participation. In this approach, the typical information flow is divided into four stages: submission, interaction, knowledge discovery, and model evolution. In the submission stage, natural language processing technology is used to transform text form solutions into data, so that computer technology can be applied to manage large-scale user requirements. In the interaction stage, users are helped to improve their solutions by the iterative recommendation process. In the knowledge discovery stage, after less concerned partial solutions are removed and vacant items are predicted to be supplemented, the final collection of user design information is obtained. Finally, based on rough set theory, design knowledge can be extracted to support the decision of the product model. The washing machine design project is used as a case study to explain the implementation of the proposed approach.