Methanol oxidation at carbon supported Pt and Pt-Ru electrodes: an on line MS study using technical electrodes

Methanol oxidation at technical carbon based electrodes in 0.05 M H₂SO₄ has been investigated by cyclic voltammetry using online MS under the conditions of an acid methanol fuel cell (DMFC). 5% Pt on Norit BRX and 30% Pt/Ru (40/60) on Norit BRX were used as catalysts. It is shown that methanol oxidation at technical electrodes can be characterized by a combination of cyclic voltammetry and mass spectroscopy. The onset potentials and potential dependences of the methanol oxidation rate can be determined directly by monitoring the formation of CO₂. Onset potentials of 0.5V and 0.25 V/RHE have been measured for Pt and Pt-Ru catalysts, respectively. The onset of methanol oxidation can be shifted to even more cathodic potentials (0.2V) if the Pt-Ru electrode reduces oxygen simultaneously. Carbon monoxide gas was also purged into the methanol containing electroyte during measurement in order to investigate the catalyst performance under more adverse conditions. C¹³-labelled methanol was used to distinguish between CO₂. formed from methanol (m/e = 45) and CO-oxidation (m/e = 44). Without CO the use of C¹³-labelled methanol enabled a distinction between methanol oxidation and carbon corrosion. The methanol oxidation at the platinum catalyst is severely inhibited by the presence of CO, shifting its onset to 0.65 V/RHE. In contrast the performance of the Pt-Ru electrode is not seriously affected under these conditions. It is concluded that Pt-Ru is an excellent catalyst for a methanol anode in an acid methanol fuel cell (DMFC).     

Electrochemical Reduction of Oxygen on Carbon Supported Pt and Pt/Ru Fuel Cell Electrodes in Alkaline Solutions

A study of O₂ reduction in 1 M NaOH solution at gas diffusion electrodes made from carbon supported Pt and Pt/Ru catalysts is reported. Two Tafel regions were observed for both the Pt and Pt/Ru electrodes. Although the same mechanism was suggested for oxygen reduction on both Pt and Pt/Ru catalysts, the O₂ reduction activity was lower on Ru. Electrochemical Impedance Spectroscopy (EIS) analysis was carried out at different potentials and showed the significant contribution of diffusion on the reaction process and kinetics. The effect of methanol on O₂ reduction was investigated in solutions containing various concentrations of methanol. The electrode performance deteriorated with increasing methanol concentration because of a mixed cathode potential. The methanol tolerance, i. e., the methanol concentration which polarises the O₂ reduction reaction for O₂ reduction, at the Pt/C electrode with a Pt loading of 1.2 mg cm^–2 is 0.2 M methanol in 1 M NaOH.     

Preparation of high loading Pt nanoparticles on ordered mesoporous carbon with a controlled Pt size and its effects on oxygen reduction and methanol oxidation reactions

A series of ordered mesoporous carbon (OMC) supported Pt (Pt/OMC) catalysts with a controlled Pt size from 2.7 to 6.7 nm at high Pt loading around 60 wt.% have been prepared and their electrocatalytic activities for the electrode reactions relevant to the direct methanol fuel cells have been investigated. The Pt/OMC catalysts with a high dispersion (Pt size around 3 nm) could be prepared by the use of a modified, sequential impregnation–reduction method. The Pt/OMC catalysts containing larger Pt particles were obtained by increasing reduction temperature under hydrogen flow and Pt loading, and by performing impregnation–reduction in a single cycle. The oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) activities of Pt/OMC catalysts as a function of Pt size were investigated at room temperature in 0.1 M HClO₄ and (0.1 M HClO₄ + 0.5 M methanol), respectively. The specific activity of Pt/OMC for ORR steeply increased up to 3.3 nm and became independent of Pt size from 3.3 to 6.7 nm, and the mass activity curve exhibited maximum activity at 3.3 nm. The MOR activity of Pt/OMC also exhibited the similar trend with the ORR activity, as the maximum of mass activity was also found at 3.3 nm. The results of the present work indicate that the Pt catalysts of ca. 3 nm is an optimum particle size for both ORR and MOR, and this information may be translated into design of high performance membrane electrode assembly.     

A novel nanocomposite catalytic cathode for direct methanol fuel cells

We report a new nanocomposite catalytic cathode composed of iron phthalocyanine, platinum, carbon black and Nafion^® (FePc-Pt/C-Nafion^®) which exhibited enhanced catalytic activity for the oxygen reduction reaction (ORR) in the presence of methanol compared with usual Pt/C based electrodes. The catalytic cathode was prepared by depositing Pt colloidal nanoparticles (d_av = 2.2 nm) on a FePc/C support to form a FePc-Pt/C powder and ultrasonically treating a mixture of Nafion^® and the FePc-Pt/C powder in ethanol, followed by loading the mixture on a glassy carbon electrode and drying at 120 °C. In an O₂-saturated H₂SO₄ solution (0.5 M) with methanol (0.5 M), the onset potential (0.92 V vs RHE) over the FePc-Pt/C-Nafion^® electrode shifted by more than 240 mV toward positive relative to that over an electrode prepared with a commercial Pt/C catalyst and Nafion^®. A new kind of catalytic sites constructed by FePc nanocrystals and Pt nanoparticles was found in the FePc-Pt/C-Nafion^® electrode for the first time, which exhibited higher specific activity for ORR than Pt as calculated based on the hydrogen desorption charge.     

Activated carbon nanotubes-supported catalyst in fuel cells

The electrochemical property of platinum loaded on activated carbon nanotubes (Pt/ACNTs) was investigated by cyclic voltammograms (CVs) recorded in H₂SO₄ and H₂SO₄/CH₃OH aqueous solutions, respectively. Compared to 0.0046 A/cm² of Pt-loaded on pristine carbon nanotubes (Pt/CNTs) with a S_BET of 164 m²/g and 0.0042 A/cm² of conventional carbon black (Pt/C, Vulcan XC-72) with a S_BET of ∼250 m²/g, a better electrochemical activity (a high current density of 0.0070 A/cm² for weak-H₂ adsorption/desorption) of the Pt/ACNTs with high specific surface area (S_BET) of 830-960 m²/g was obtained. Furthermore, the highest current density of 0.079 A/cm² at 0.65 V in anodic sweep was observed during the methanol oxidation. On the basis of Pt size, utility ratio, and electro-active specific surface area (EAS), the Pt/ACNTs with a high Pt-loading of 50 wt.% exhibited the best electrochemical activity. The present ACNTs may be an excellent support material for electrochemical catalyst in proton exchange membrane and direct methanol fuel cells.     

Niobium Dioxide Facilitating Methanol Electrooxidation on Pt/C Catalyst by Synergistic Effect

In this work, Pt nanoparticles are deposited on NbO₂‐modified carbon composites and evaluated as promising direct methanol fuel cell (DMFC) electrocatalysts. Transmission electron microscopy (TEM) and X‐ray diffraction (XRD) indicate that Pt nanoparticles (about 2.5 nm) are uniformly dispersed on NbO₂‐modified carbon composites. Electrochemical measurements show that the mass activity toward methanol electrooxidation on Pt/NbO₂‐C is as high as 3.0 times that of conventional Pt/C. Meanwhile, the onset potential of CO oxidation is negatively shifted by about 46 mV as compared with that of Pt/C, which means that the synergistic effect between NbO₂ and Pt facilitates the feasible removal of poisoning intermediate CO during methanol electrooxidation. X‐ray photoelectron spectroscopy (XPS) characterizations reveal the electron transfer from Nb to Pt, which suppress the poisoning CO adsorption on Pt nanoparticles and facilitate methanol electrooxidation. NbO₂ nanoparticles facilitate methanol electrooxidation on Pt/C catalyst by synergistic effect and electronic effect, which represents a step in the right direction for the development of excellent fuel cell anode electrocatalysts.     

Enhanced activity and stability of Pt/C fuel cell anodes by the modification with ruthenium-oxide nanosheets

Ruthenium-oxide nanosheet (RuO₂ns) crystallites with thickness less than 1 nm were prepared via chemical exfoliation of a layered potassium ruthenate and deposited onto carbon supported platinum (Pt/C) as a potential co-catalyst for fuel cell anode catalysts. The electrocatalytic activity towards carbon monoxide and methanol oxidation was studied at various temperatures for different RuO₂ns loadings. An increase in electrocatalytic activity was evidenced at temperatures above 40 °C, while little enhancement in activity was observed at room temperature. The RuO₂ns modified Pt/C catalyst with composition of RuO₂:Pt = 0.5:1 (molar ratio) exhibited the highest methanol oxidation activity. CO-stripping voltammetry revealed that RuO₂ns promotes oxidation of adsorbed CO on Pt. In addition to the enhanced initial activity, the RuO₂ns modified Pt/C catalyst exhibited improved stability compared to pristine Pt/C against consecutive potential cycling tests.     

Electrocatalytic properties of Pt/carbon composite nanofibers

Pt/carbon composite nanofibers were prepared by electrodepositing Pt nanoparticles directly onto electrospun carbon nanofibers. The morphology and size of Pt nanoparticles were controlled by the electrodeposition time. The resulting Pt/carbon composite nanofibers were characterized by running cyclic voltammograms in 0.20 M H₂SO₄ and 5.0 mM K₄[Fe(CN)₆] + 0.10 M KCl solutions. The electrocatalytic activities of Pt/carbon composite nanofibers were measured by the oxidation of methanol. Results show that Pt/carbon composite nanofibers possess the properties of high active surface area and fast electron transfer rate, which lead to a good performance towards the electrocatalytic oxidation of methanol. It is also found that the Pt/carbon nanofiber electrode with a Pt loading of 0.170 mg cm⁻² has the highest activity.     

Methanol and formic acid oxidation in zinc electrowinning under process conditions

The possibility of using methanol or formic acid oxidation as the anode process in zinc electrowinning was examined. The activity for methanol and formic acid oxidation on Pt coated high surface area electrodes was investigated over 36 h, at a current density used in industry. The activity could be maintained at a constant potential level in a synthetic electrowinning electrolyte if the current was reversed for short periods. During the tests, the anode potential was, more than 1.2 V below the potential for the oxygen evolving lead anodes used in modern zinc electrowinning. The lowered anode potential would lead to a significant energy reduction. However, tests in industrial electrolyte resulted in a very low activity for both methanol and formic acid oxidation. The low activity was shown to be caused mainly by chloride impurities. A reduction of the chloride content below 10⁻⁵ M is needed in order to obtain sufficient activity for methanol oxidation on Pt for use in zinc electrowinning. Pt and PtRu electrodes were compared regarding their activity for methanol oxidation and the latter was shown to be more affected by chloride impurities. However, at a potential of 0.7 V vs NHE, with a chloride content of 10⁻⁴ M, formic acid oxidation on PtRu gives the highest current density.     

Sonochemical synthesis of Pt-doped Pd nanoparticles with enhanced electrocatalytic activity for formic acid oxidation reaction

Pt-doped Pd nanoparticle catalysts (Pd _n Pt, n is 12, 15 and 19) supported on carbon were synthesized by an ultrasound assisted polyol method. The catalysts were characterized by X-ray diffraction, transmission electron microscopy, and energy dispersive X-ray spectroscopy. The electrochemical activity of the electrocatalysts was investigated in terms of formic acid oxidation reaction (FAOR) at low concentration of formic acid in 0.1 M perchloric acid at room temperature. Formic acid oxidation on the Pd _n Pt/C commences at lower potential than a commercial Pt/C. Pd₁₉Pt/C catalyst showed the highest catalytic activity in FAOR compared to that of other catalysts. The obtained electrochemical results from voltammograms indicate that Pt-doped Pd catalysts can be a promising candidate for the anode material in direct formic acid fuel cells. The synthesis procedure is not only a very facile route but also a mass producible method for preparing carbon supported alloy nanoparticles.     

Steam reforming of methanol over Pt–Zn alloy catalyst supported on carbon black

Steam reforming of methanol over Zn-promoted Pt catalyst supported on an electrically conductive carbon black has been investigated after H₂ reduction at 873 K. X-ray diffraction measurement showed that Pt–Zn alloy was formed on the carbon black (C). The Zn-promoted Pt/C catalyst showed higher activity and selectivity to CO₂ compared with unpromoted Pt/C catalyst. Methyl formate was formed over the Zn-promoted Pt/C catalyst in decomposition of methanol (without water). This suggests that steam reforming of methanol over the Zn-promoted Pt/C catalyst can proceed via methyl formate, which is different from that of the unpromoted Pt/C catalyst.     

Methanol-tolerant PdPt/C alloy catalyst for oxygen electro-reduction reaction

A carbon-supported Pd-based PdPt catalyst (PdPt/C) with a small amount of Pt was prepared by borohydride reduction method and its activity in the oxygen electro-reduction reaction (ORR) was investigated in acidic conditions both with and without methanol. For comparison, carbon-supported Pt (Pt/C) and Pd (Pd/C) catalysts were prepared and the ORR activities were compared. Results revealed that the PdPt/C catalyst showed slightly lower ORR activity in terms of onset potential of oxygen reduction than Pt/C catalyst in 0.1M HClO₄. However, PdPt/C catalyst exhibited enhanced activity toward selective ORR with methanol-tolerant characteristics in 0.1M HClO₄ in the presence of methanol. The PdPt/C catalyst prepared here is suitable for use as a cathodic electrocatalyst in direct alcohol fuel cells after addition of small amount of expensive Pt metal.     

Study of Methanol‐tolerant Oxygen Reduction Reaction at Pt–Bi/C Bimetallic Nanostructured Catalysts

The nanostructured platinum–bismuth catalysts supported on carbon (Pt₃Bi/C, PtBi/C and PtBi₃/C) were synthesised by reducing the aqueous metal ions using sodium borohydride (NaBH₄) in presence of a microemulsion. The amount of metal loading on carbon support was found to be 10 wt.‐%. The catalyst materials were characterised by X‐ray diffraction (XRD), X‐ray fluorescence (XRF), transmission electron microscope (TEM) and electroanalytical techniques. The Pt₃Bi/C, PtBi/C and PtBi₃/C catalysts showed higher methanol tolerance, catalytic activity for oxygen reduction reaction (ORR) than Pt/C of same metal loading. The electrochemical stability of these nano‐sized catalyst materials for methanol tolerance was investigated by repetitive cycling in the potential range of –250 to 150 mV_MSE. Bi presents an interesting system to have a control over the activity of the surface for MOR and ORR. All Pt–Bi/C catalysts exhibited higher mass activities for oxygen reduction (1–1.5 times) than Pt/C. It was found that PtBi/C catalyst exhibits better methanol‐tolerance than the other catalysts.     

Graphitized mesoporous carbon supported Pt-SnO2 nanoparticles as a catalyst for methanol oxidation

A mesostructured composite catalyst, Pt-SnO₂ supported on graphitized mesoporous carbon (GMC), has been prepared and its electrochemical activity for methanol oxidation has been investigated. The materials were characterized by XRD, FESEM, TEM, EDX spectrum and N₂ sorption techniques. Cyclic voltammetry, chronoamperometry and steady-state polarization tests were adopted to characterize the electro-catalytic activities of the materials for methanol oxidation. The results show that, the overall methanol electro-oxidation catalytic activity of the mesostructured composite catalyst, 20 wt.% PtSnO₂ (1:1, mass ratio)/GMC, is obviously higher than that of 20 wt.% PtSnO₂/C with commercial carbon black as support under the same loading amount of Pt-SnO₂ catalysts, and is also much higher than that of commercial catalyst 20 wt.% Pt/C at half Pt using amount.     

Functionalized-carbon nanotube supported electrocatalysts and buckypaper-based biocathodes for glucose fuel cell applications

The preparation and testing for electrocatalytic activity of functionalized carbon nanotube (f-CNT) supported Pt and Au–Pt nanoparticles (NPs), and bilirubin oxidase (BOD), are reported. These materials were utilized as oxygen reduction reaction (ORR) cathode electrocatalysts in a phosphate buffer solution (0.2 M, pH 7.4) at 25 °C, in the absence and presence of glucose. Carbon monoxide (CO) stripping voltammetry was applied to determine the electrochemically active surface area (ESA). The ORR performance of the Pt/f-CNTs catalyst was high (specific activity of 80.9 μA cm_Pt⁻² at 0.8 V vs. RHE) with an open circuit potential within ca. 10 mV of that delivered by state-of-the-art carbon supported platinum catalyst and exhibited better glucose tolerance. The f-CNT support favors a higher electrocatalytic activity of BOD for the ORR than a commercially available carbon black (Vulcan XC-72R). These results demonstrate that f-CNTs are a promising electrocatalyst supporting substrate for biofuel cell applications.     

Synergistic effect of RE2O3 (RE = Sm, Eu and Gd) on Pt/mesoporous carbon catalyst for methanol electro-oxidation

This work aims at developing the synergetic catalysis of rare earth oxides, which can serve as the anchoring sites for Pt and in turn as the active sites for the methanol electro-oxidation. Ordered mesoporous carbon has been modified with RE₂O₃ (RE = Sm, Eu and Gd) and subsequently deposited with Pt nanoparticles by a microwave heating process. The catalytic activities for methanol electro-oxidation are evaluated by cyclic voltammogram, chronoamperometry and electrochemical impedance spectroscopy. Pt/C-Sm₂O₃ exhibits an improvement on dispersion and electrocatalytic performance, with the highest mass activity (145.1 mA mg⁻¹) as well as good stability. A possible mechanism is proposed for the effect of RE₂O₃ on Pt nanoparticles. The adsorbed hydroxyl species supplied by RE₂O₃ in the support are contributed to the release of Pt active sites through CO removal and therefore promote the catalytic activity spontaneously.     

Activity,selectivity, and methanol tolerance of novel carbon-supported Pt and Pt<Subscript>3</Subscript>Me (Me = Ni,Co) cathode catalysts

The activity, selectivity, and methanol tolerance of novel, carbon supported high-metal loading (40 wt.%) Pt/C and Pt₃Me/C (Me = Ni, Co) catalysts for the O₂ reduction reaction (ORR) were evaluated in model studies under defined mass transport and diffusion conditions, by rotating (ring) disk and by differential electrochemical mass spectrometry. The catalysts were synthesized by the organometallic route, via deposition of pre-formed Pt and Pt₃Me pre-cursors followed by their decomposition into metal nanoparticles. Characteristic properties such as particle sizes, particle composition and phase formation, and active surface area, were determined by transmission electron microscopy, energy dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction. For comparison, commercial Pt/C catalysts (20 and 40 wt.%, E-Tek, Somerset, NJ, USA) were investigated as well, allowing to evaluate Pt loading effects and, by comparison with the pre-cursor-based catalyst with their much smaller particle sizes (1.7 nm diameter), also particle size effects. Kinetic parameters for the ORR were evaluated; the ORR activities of the bimetallic catalysts and of the synthesized Pt/C catalyst were comparable and similar to that of the high-loading commercial Pt/C catalyst; at typical cathode operation potentials H₂O₂ formation is negligible for the synthesized catalysts. Due to their lower methanol oxidation activity the bimetallic catalysts show an improved methanol tolerance compared to the commercial Pt/C catalysts. The results indicate that the use of very small particle sizes is a possible way to achieve reasonably good ORR activities at an improved methanol tolerance at DMFC cathode relevant conditions.     

CO tolerance and catalytic activity of Pt/Sn/SnO2 nanowires loaded on a carbon paper

Electrochemical activities and structural features of Pt/Sn catalysts supported by hydrogen-reduced SnO₂ nanowires (SnO₂NW) are studied, using cyclic voltammetry, CO stripping voltammetry, scanning electron microscopy, and X-ray diffraction analysis. The SnO₂NW supports have been grown on a carbon paper which is commercially available for gas diffusion purposes. Partial reduction of SnO₂NW raises the CO tolerance of the Pt/Sn catalyst considerably. The zero-valence tin plays a significant role in lowering the oxidation potential of CO_ads. For a carbon paper electrode loaded with 0.1 mg cm⁻² Pt and 0.4 mg cm⁻² SnO₂NW, a conversion of 54% SnO₂NW into Sn metal (0.17 mg cm⁻²) initiates the CO_ads oxidation reaction at 0.08 V (vs. Ag/AgCl), shifts the peak position by 0.21 V, and maximizes the CO tolerance. Further reduction damages the support structure, reduces the surface area, and deteriorates the catalytic activity. The presence of Sn metal enhances the activities of both methanol and ethanol oxidation, with a more pronounced effect on the oxidation current of ethanol whose optimal value is analogous to those of PtSn/C catalysts reported in literature. In comparison with a commercial PtRu/C catalyst, the optimal Pt/Sn/SnO₂NW/CP exhibits a somewhat inferior activity toward methanol, and a superior activity toward ethanol oxidation.     

Electrocatalytic oxidation of methanol and ethanol at carbon ceramic electrode modified with platinum nanoparticles

The use of carbon ceramic electrode (CCE) modified with platinum particles was studied for the electrocatalytic oxidation of methanol and ethanol by cyclic voltammetry and chronoamperometry. After preparation of a carbon ceramic as an electrode matrix by sol–gel technique, its surface was potentiostatically coated with Pt nanoparticles at −0.2 V vs. SCE in an aqueous solution of 0.1 M H₂SO₄ containing 0.002 M H₂PtCl₆. The electrocatalyst was characterized by XRD, SEM and cyclic voltammetry. The effective parameters on electrocatalytic oxidation of the alcohols, i.e. the amount Pt loadings, medium temperature and working potential limit in anodic direction were investigated and the results were discussed. This modified electrode showed an enhanced current density over the other Pt-modified electrodes making it more attractive for fuel cell applications.     

Oxygen reduction at Pt and Pt70Ni30 in H2SO4/CH3OH solution

The electrochemical oxygen reduction reaction (ORR) was studied at Pt and Pt alloyed with 30 atom% Ni in 1 M H₂SO₄ and in 1 M H₂SO₄/0.5 M CH₃OH by means of rotating disc electrode. In pure sulphuric acid, the overpotential of ORR at 1 mA cm⁻² is about 80 mV lower at Pt₇₀Ni₃₀ than at pure Pt. It was found that in methanol containing electrolyte solution the onset potential for oxygen reduction at PtNi is shifted to more positive potentials and the alloy catalyst has an 11 times higher limiting current density for oxygen reduction than Pt. Thus, PtNi as cathode catalyst should have a higher methanol tolerance for fuel cell applications. On the other hand, no significant differences in the methanol oxidation on both electrodes was found using cycling voltammetry, especially regarding the onset potential for methanol oxidation. During all the measurements no significant electrochemical activity loss was observed at Pt_0.7Ni_0.3. Ex-situ XPS investigations before and after the electrochemical experiments have revealed Pt enrichment in the first surface layers of the PtNi.