Effect of Bi2O3 on Impurity Ion Distribution and Electrical Resistivity of Li-Zn Ferrites

Preventing the incorporation of impurities in Li-Zn ferrite grains during sintering is essential for production of ceramics with reproducible magnetic and electrical properties. Li-Zn ferrites of composition Li_0.3Zn_0.4Mn_0.05Fe_2.25O₄ were prepared with Bi₂O₃ and borosilicate sintering additives. The distribution of impurity ions in the sintered ferrites was investigated using transmission electron microscopy (TEM) coupled with energy dispersive spectroscopy (EDS). Ceramics prepared with Bi₂O₃ contained Si, Ca, and S impurities, located at grain boundaries and triple point regions. The low viscosity and good wetting properties of the Bi₂O₃ and to a lesser extent the borosilicate liquid phase allowed impurities to be selectively removed from the growing ferrite phase during sintering, thus improving sample resistivities.     

Effects of B2O3 on the Phase Stability of Ba2Ti9O20 Microwave Ceramic

Preparation of dense and phase-pure Ba₂Ti₉O₂₀ is generally difficult using solid-state reaction, since there are several thermodynamically stable compounds in the vicinity of the desired composition and a curvature of Ba₂Ti₉O₂₀ equilibrium phase boundary in the BaO–TiO₂ system at high temperatures. In this study, the effects of B₂O₃ on the densification, microstructural evolution, and phase stability of Ba₂Ti₉O₂₀ were investigated. It was found that the densification of Ba₂Ti₉O₂₀ sintered with B₂O₃ was promoted by the transient liquid phase formed at 840°C. At sintering temperatures higher than 1100°C, the solid-state sintering became dominant because of the evaporation of B₂O₃. With the addition of 5 wt% B₂O₃, the ceramic yielded a pure Ba₂Ti₉O₂₀ phase at sintering temperatures as low as 900°C, without any solid solution additive such as SnO₂ or ZrO₂. The facilities of B₂O₃ addition to the stability of Ba₂Ti₉O₂₀ are apparently due to the eutectic liquid phase which accelerates the migration of reactant species.     

Densification Behavior in Microwave-Sintered Silicon Nitride at 28 GHz

Si₃N₄ powders were sintered using a 28 GHz gyrotron source, with Y₂O₃, Al₂O₃, and MgO as sintering aids, in an attempt to investigate the effect of microwave radiation on densification behavior. The microwave-sintered samples were compared with identical samples produced by conventional pressureless sintering. The effect of sintering on the microstructural development and grain growth of the samples was assessed using scanning electron microscopy. Phase transformation behavior was assessed using X-ray diffractometry. In the microwave-sintered samples, densification and α→β transformation occurred at temperatures ∼200°C lower than those of the conventionally sintered samples. More importantly, at comparable stages of densification, the microstructures of the microwave-sintered and conventionally sintered samples were significantly different, with the microwave-sintered samples showing the development of elongated β grains at a much earlier stage of the α→β transformation. It was concluded that the effect of microwave radiation on sintering was not simply a decrease in sintering temperatures, but in possibly a different sintering mechanism, clearly related to localized heating within the grain-boundary phase.     

Microstructure and Physicochemical Studies of Pure and Zinc-Substituted Lithium Ferrites Sintered above 1000°C

The effects of sintering temperature above 1000°C and of cooling rate on the microstructual development of pure and Zn-substituted spinel lithium ferrites are discussed. The strong dependence of microstructural features on cooling rate can be explained on the basis of the precipitation of α-Fe₂O₃ or the formation of a solid solution of ferrite phase with Fe₃O₄ occurring during sintering above 1000°C. These two phenomena are studied by detailed characterization analyses: SEM, XRD, magnetization, and ac electrical resistivity measurements.     

Low-Temperature Sintering and Microwave Dielectric Properties of the Zn2SiO4 Ceramics

B₂O₃ was added to nominal composition Zn_1.8SiO_3.8 (ZS) ceramics to decrease their sintering temperature for application to low-temperature cofired ceramic (LTCC) devices. B₂O₃ reacted with SiO₂ to form a liquid phase containing SiO₂ and B₂O₃. The composition and melting temperature of the liquid phase depended on the sintering temperature and the B₂O₃ content. The specimen containing 20.0 mol% of B₂O₃ sintered at 900°C exhibited high microwave dielectric properties of Q × f =53 000 GHz, ɛ _r=5.7, and τ_f=−16 ppm/°C, confirming the promising potential of the B₂O₃-added ZS ceramics as candidate materials for the LTCC devices.     

Effect of Bi2O3 Addition on the Sintering Temperature and Microwave Dielectric Properties of Zn2SiO4 Ceramics

Bi₂O₃ was added to a nominal composition of Zn_1.8SiO_3.8 (ZS) ceramics to decrease their sintering temperature. When the Bi₂O₃ content was <8.0 mol%, a porous microstructure with Bi₄(SiO₄)₃ and SiO₂ second phases was developed in the specimen sintered at 885°C. However, when the Bi₂O₃ content exceeded 8.0 mol%, a liquid phase, which formed during sintering at temperatures below 900°C, assisted the densification of the ZS ceramics. Good microwave dielectric properties of Q × f =12,600 GHz, ɛ_r=7.6, and τ_f=−22 ppm/°C were obtained from the specimen with 8.0 mol% Bi₂O₃ sintered at 885°C for 2 h.     

Effect of Sintering Additive Composition on the Processing and Thermal Conductivity of Sintered Reaction-Bonded Si3N4

Two compositions of the Y₂O₃–MgO (YM) and Yb₂O₃–MgO (YbM) systems were chosen to study the effect of the sintering additive composition on the processing and thermal conductivity of sintered reaction-bonded silicon nitride (SRBSN). The nitridation, postdensification, microstructural evolution, and thermal conductivity of SRBSN were found to depend strongly on the sintering additive composition. The RBSN materials with YbM exhibited a poor sinterability, whereas those with YM exhibited an excellent sinterability. However, the SRBSN materials with YbM showed a higher thermal conductivity than those with YM. This was associated primarily with the isolated distribution and lower amount of secondary phase and the higher percentage of large grains in the former materials.     

Synthesis of BaCu(B2O5) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3Nb2/3)O3 Ceramics

BaCu(B₂O₅) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B₂O₅) phase was formed at 700°C and melted above 850°C. The BaCu(B₂O₅) ceramic sintered at 810°C had a dielectric constant (ɛ_r) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τ_f) of −32 ppm/°C. As the BaCu(B₂O₅) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B₂O₅) was added to the Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B₂O₅) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛ_r=35, and τ_f=22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B₂O₅) ceramic sintered at 875°C for 2 h.     

Journal Effect of a Liquid Phase on the Sintering of Heterogeneous YBa2Cu3O6+x Compacts

Dense, polycrystalline YBa₂Cu₃O_6+x inclusions were incorporated into YBa₂Cu₃O_6+x: powder in order to investigate the effect of nondensifying inclusions on the sintering behavior of the matrix. The presence of these inclusions caused a significant reduction in the densification rate of the matrix, as well as some microstructural damage. However, when approximately 2.5 vol% of a liquid phase was present during sintering, there was some retardation of densification in the early stages, but this disappeared with time. Also, the final sintered microstructures were damage-free and essentially identical to those of samples containing no inclusions. Possible roles for the liquid phase in correcting this microstructural damage are briefly discussed.     

Microwave Dielectric Properties of 5Li2O–0.583Nb2O5–3.248TiO2 Ceramics with V2O5

The effects of V₂O₅ addition on the sintering behavior, microstructure, and the microwave dielectric properties of 5Li₂O–0.583Nb₂O₅–3.248TiO₂ (LNT) ceramics have been investigated. With addition of low-level doping of V₂O₅ (≤2 wt%), the sintering temperature of the LNT ceramics could be lowered down to around 920°C due to the liquid phase effect. A secondary phase was observed at the level of 2 wt% V₂O₅ addition. The addition of V₂O₅ does not induce much degradation in the microwave dielectric properties but lowers the τ_f value to near zero. Typically, the excellent microwave dielectric properties of ɛ_r=21.5, Q × f =32 938 GHz, and τ_f=6.1 ppm/°C could be obtained for the 1 wt% V₂O₅-doped sample sintered at 920°C, which is promising for application of the multilayer microwave devices using Ag as an internal electrode.     

Mg–Cu–Zn Ferrites for Multilayer Inductors

Mg–Cu–Zn ferrites can be sintered at T ≤950°C to sufficient density and display adequate permeability profiles for application in multilayer ferrite inductors. The permeability and Curie temperature have to be optimized by proper selection of composition. Ferrites with <50 mol% Fe₂O₃ reveal enhanced densification behavior. Submicrometer powders prepared by fine milling show good sintering activity and density after firing at 900°C. Nano-size ferrite powders prepared by coprecipitation or flame synthesis lead to high density; maximum shrinkage already occurs at T <800°C. The use of Bi₂O₃ as a sintering additive further improves the densification, but also affects the microstructure and, hence, the permeability. A maximum permeability of μ_i=450–500 is obtained.     

Grain Growth in Fe3O4

Sintering and microstructural evolution were studied in Fe₃O₄ as a model system for spinel ferrites. Fe₃O₄ powder, purified by the salt-crystallization method, was sintered to ∼99.5% density in a CO-CO₂ atmosphere. The p _O2 Of the sintering atmosphere drastically affects the microstructure (grain size) of sintered Fe₃O₄ without significantly affecting density. The measured grain-boundary mobilities, M , of Fe₃O₄ fit the equation M=M ₀( T ) p _O2^−1/2 with M ₀( T ) = 2.5×10⁵ exp[-(609kJ·mol-¹/ RT ](m/s)(N/m²)^−l. The grain-boundary migration process appeared to be pore-drag controlled, with lattice diffusion of oxygen as the most likely rate-limiting step.     

Influence of Iron Doping on the Microstructure of YBa2(Cu1−xFex)3O7−δ Ceramics

Porosity, grain growth, phase composition, and microstructural defects were studied in sintered YBa₂ (Cu_1−x)₃O_7−x ceramics for x values up to 0.3. The porosity of the samples, related to the sintering mechanism, was independent of iron concentration. A linear dependence of the grain size with the inverse of the iron concentration was found, strongly suggesting grain boundary segregation of iron. The solubility limit was estimated to be x = 0.18 at 950°C in O₂. Beyond this limit, a new microstructural component was found consisting of YBa₂(Cu_1−xFe_x)₃O_7−δ, YBaCuFeO₅ and Ba(Cu,Fe)O₂. The transition from an orthorhombic twin to an orthorhombic tweed phase and a tetragonal phase was detected by polarized light microscopy.     

Thermal Conductivity of Gas-Pressure-Sintered Silicon Nitride

Si₃N₄ with high thermal conductivity (120 W/(m^.K)) was developed by promoting grain growth and selecting a suitable additive system in terms of composition and amount. β-Si₃N₄ doped with Y₂O₃-Nd₂O₃ (YN system) or Y₂O₃-A1₂O₃ (YA system) was sintered at 1700°-2000°C. Thermal conductivity increased with increased sintering temperature because of decreased two-grain junctions, as a result of grain growth. The effect of the additive amount on thermal conductivity with the YN system was rather small because increased additive formed multigrain junctions. On the other hand, with the YA system, thermal conductivity considerably decreased with increased additive amount because the aluminum and oxygen in the YA system dissolved into β-Si₃N₄ grains to form a β-SiAlON solid solution, which acted as a point defect for phonon scattering. The key processsing parameters for high thermal conductivity of Si₃N₄ were the sintering temperature and additive composition.     

Effects of B2O3 Addition on the Dielectric and Ferroelectric Properties of Ba0.7Sr0.3TiO3 Ceramics

The effects of B₂O₃ addition on the sintering behavior and the dielectric and ferroelectric properties of Ba_0.7Sr_0.3TiO₃ (BST) ceramics were investigated. The dielectric and ferroelectric properties of a BST sample with 0.5 wt% B₂O₃ sintered at <1150°C were as good as those of undoped BST sintered at 1350°C, and the dielectric loss was better. When >1.0 wt% B₂O₃ was added to BST, the overdoped B₂O₃ did not form a liquid phase or volatilize; it remained in the samples and formed a secondary phase that lowered the sintering behavior and the dielectric and ferroelectric properties of the BST.     

Ultra-Fine Ba2Ti9O20 Powders Synthesized by Inverse Microemulsion Processing and their Microwave Dielectric Properties

A double–inverse microemulsion (IME) process is used for synthesizing nano-sized Ba₂Ti₉O₂₀ powders. The crystallization of powders thus obtained and the microwave dielectric properties of the sintered materials were examined. The IME-derived powders are of nano-size (∼21.5 nm) and possess high activity. The BaTi₅O₁₁, intermediate phase resulted when the IME-derived powders were calcined at 800°C (4 h) in air. However, high-density Ba₂Ti₉O₂₀ materials with a pure triclinic phase (Hollandite like) can still be obtained by sintering such a BaTi₅O₁₁ dominated powders at 1250°C/4 h. The phase transformation kinetics for the IME-derived powders were markedly enhanced when air was replaced by O₂ during the calcinations and sintering processes. Both the calcination and densification temperatures were reduced by around 50°C compared with the process undertaken in air. The microwave dielectric properties of sintered materials increase with the density of the samples, resulting in a large dielectric constant ( K ≅39) and high-quality factor ( Q × f ≅28 000 GHz) for samples possessing a density higher than 95% theoretical density, regardless of the sintering atmosphere. Overfiring dissociates Ba₂Ti₉O₂₀ materials and results in a poor-quality factor.     

Synthesis, Sintering, and Microwave Dielectric Properties of KTaO3 Ceramics

Studies of a synthesis of KTaO₃ displayed a two-step reaction path with the intermediate formation of K₂Ta₄O₁₁. Thermal and X-ray diffraction analysis showed that the synthesis is completed at 900°C. Sintering studies showed that KTaO₃ powder can produce single phase ceramics with 85% of relative density with the addition of 5% of potassium excess when sintered at 1330°C for 1 h. Longer sintering times or higher temperatures result in enhanced potassium loss and consequent formation of K₆Ta_10.8O₃₀ secondary phase with tetragonal tungsten bronze structure. Room- and low-temperature microwave dielectric properties of KTaO₃ ceramics compare well with measurements performed on single crystals. We evaluated the influence of microstructural features (porosity, structural defects, secondary phases) on the dielectric properties of the ceramic samples.     

Densification of Calcia-Stabilized Zirconia with Borates

Densification studies of submicrometer ZrO₂ powders stabilized with 6.5 wt% CaO (CSZ) showed borate additions (1 to 10 wt%) to be effective sintering aids. Estimated densities >99% of theoretical were obtained on sintering at 1200°Cfor 4 h with 2 wt% B₂O₃ or 5 wt% CaO·2B₂O₃ additions to the CSZ powders. Average grain sizes obtained were typically <1 μm. Partial development of a monoclinic ZrO₂ phase was observed in the sintered samples. The amount of this phase varied from ∼7 to 75 wt% and was approximately linearly dependent on the additive concentration. The effect was most marked for the B₂O₃ additions. Development of the monoclinic phase was attributed to progressive leaching of Ca from the CSZ phase by B₂O₃, in effect partially destabilizing the ZrO₂.     

Critical Current Densities in Thin Ceramic Tapes of Superconducting Ba2YCu3O7

Tape-cast slurries of Ba₂YCu₃O₇ powders offer a convenient means of preparing sintered ceramic samples for critical current density (J_c) measurements where the transport cross section is small and the current electrode areas are large. Samples were sintered from 900° to 1000°C and characterized for bulk density, grain size, phase composition, T_c, and J_c. Bulk density and grain size both increase with sintering temperature while all samples were single-phase perovskite except for those sintered at 900°C. The onset temperature for superconductivity is constant at about 93 K while the transition sharpens to R=0 at about 92 K for the densest samples. J_c rises with sintering temperature to a maximum of ∼10³ A/cm². A linear relationship between J_c and bulk density is predicted from microstructural considerations.     

Dielectric and Magnetic Properties of Low-Temperature-Fired Ferrite–Dielectric Composites

The composition effects on the sintering behavior, microstructure evolution, dielectric, and magnetic properties of BaO·(Nd_0.8Bi_0.2)₂O₃·4TiO₂ (BNBT)+Bi₂O₃–B₂O₃–SiO₂–ZnO (BBSZ) glass–(Ni_0.28Cu_0.12Zn_0.6O)–(Fe₂O₃)_0.99 (NiCuZn ferrite) composites were investigated in developing low-temperature-fired composites for high-frequency electromagnetic interference devices. An X-ray diffractometer, a scanning electron microscope, and a dilatometer were used to examine the BNBT+BBSZ glass powder to NiCuZn ferrite ratio effect on the composites densification and chemical reaction between BNBT and NiCuZn ferrite. The results indicate that these composites can be densified at 950°C with no significant chemical reactions occurring between BNBT and NiCuZn ferrites during sintering. The BNBT+BBSZ glass–NiCuZn ferrite composites sintered at 950°C exhibit excellent dielectric and magnetic properties over a wide frequency range.