Cyclic deformation behaviour of austenitic steels at ambient and elevated temperatures

The aim of the present investigation is to characterise cyclic deformation behaviour and plasticity-induced martensite formation of metastable austenitic stainless steels at ambient and elevated temperatures, taking into account the influence of the alloying elements titanium and niobium. Titanium and niobium are ferrite-stabilising elements which influence the ferrite crystallisation. Furthermore, They form carbides and/or carbonitrides and thus limit the austenite-stabilising effect of carbon and nitrogen. Several specimen batches of titanium and niobium alloyed austenite and of a pure Cr-Ni-steel for comparison were tested under stress and total strain control at a frequency of 5 Hz and triangular load-time waveforms. Stress-strain-hysteresis and temperature measurements were used at ambient temperature to characterise cyclic deformation behaviour. Plasticity-induced martensite content was detected with non-destructive magnetic measuring techniques. The experiments yield characteristic cyclic deformation curves and corresponding magnetic signals according to the actual fatigue state and the amount of martensite. Fatigue behaviour of X6CrNiTil810 (AISI 321), X10CrNiCb189 (AISI 348) and X5CrNi1810 (AISI 304) is characterised by cyclic hardening and softening effects which are strongly influenced by specific loading conditions. Martensite formation varies with the composition, loading conditions, temperature and number of cycles.     

Tensile behaviour of 316LN stainless steel at elevated temperatures

Abstract

The tensile deformation behaviour of 316LN stainless steel was investigated from ambient temperature up to 1000°C. The hardness and microstructure of area near tensile fracture were characterised. The results show that the engineering stress increases smoothly with engineering strain when the tensile temperature is at 400°C or below, while the plastic deformation stage displays a serrated/jerky flow at 600°C. At tensile temperatures of 800°C or above, the plastic deformation stage is dramatically prolonged. The deformation mechanisms of 316LN stainless steel are proposed to be sliding and twinning at 400°C or below, tangle dislocations due to cross-slipping at 600°C, dynamic recovery at 700°C, and dynamic recrystallisation at 800°C or above. The finding provides useful guidelines for the processing and service of 316LN stainless steel components at high temperatures.     

Low cycle deformation behaviour of Zircaloy-4 at elevated temperatures

The LC deformation behaviour of Zry-4 at 400°C and 600°C was examined by means of tension/compression experiments conducted in load and in strain control respectively. The main results were compared to those obtained at comparable conditions on the stainless steel type AISI 304. For both the materials the influence of the stress ratio R = σ_min/σ_max (where within one test σ_max > 0 was kept constant) upon the lifetime T_f at low and high homologeous temperature T_h was examined. Whereas at the lower T_h for R < 0 the lifetime decreased with decreasing R, the opposite was true at the higher T_h. The explanation of the influence of R upon t_f suggests that at high temperatures the fatigue damage rate Å_f drops below the rate for creep damage Å_c Two cases are considered. If the above damage mechanisms are sequentially independent the resulting damage rate Å ≈? Å_c and hence Å_c is the failure (rate) determining mechanism. In the case that the mechanisms are sequentially dependent then Å ≈? Å_f. TEM investigations conducted on Zry-4 cycled at 600° C have shown that the typical dislocation pattern revealed is a band structure consisting of dense dislocation walls separating denuded zones. The habit and the crystallographic characteristics of the band structure resemble the structure associated with PSBs observed in fee metals. The comparison of the values of the saturation stress τ_s and the wall spacing d for different fee and hep metals shows that there is a proportionality between τ_s and 1/d which is independent of stress and temperature.     

Tensile fracture of soft and hard PZT

Power applications generate high stresses which can damage piezoceramic components. In this study tensile fracture of several types of PZT (hard/soft) is investigated. After validation of the specimen geometry by means of numerical simulation, samples are led to failure using a specific device. Weibull law parameters enable the characterisation of the tensile strength distribution and highlight clear differences between soft and hard ceramics. A fractographic approach emphasises the specificities of the fracture mode and the fracture origin for each type of samples.     

Grain refinement in low SFE and particle-containing nickel aluminium bronze during severe plastic deformation at elevated temperatures

The influence of particle size and morphology on grain refinement in low stacking fault energy(SFE)alloys was studied by comparing the grain structures in single-and multi-phase Al-bronze(AB)alloys following equal channel angular pressing(ECAP)between 350 and 500℃.In particular,nickel aluminium bronze(NAB)was chosen as it contained both coarse and fine rounded particles,as well as a lamellar phase which evolved during ECAP.Grain refinement in the single-phase alloy was achieved through dynamic recrystallisation initiated at deformed twin boundaries.By contrast,different mechanisms were observed in the particle-containing NAB.Recrystallisation around the coarse κⅡ particles(～5 μm)was promoted through particle stimulated nucleation(PSN),whereas recrystallisation in the region of the fine κⅣ(～0.4μm)was delayed due to the activation of secondary slip.Grain refinement in areas of the lamellar κⅢ showed significant variation,depending on the lamellar orientation relative to the shear plane of ECAP.As the lamellae deformed,numerous high angle grain boundaries were generated between fragments and served as nucleation sites for recrystallisation,while PSN occurred around spheroidised lamellae.The spreading of the κⅢ particles by ECAP then enhanced the total area of recrystallised grains.     

Tensile impact behavior and deformation mechanism of duplex TiAl intermetallics at elevated temperatures

Investigations are made on the effects of strain rates on the tensile behavior and deformation modes of Duplex Ti–46.5Al–2Nb–2Cr (DP TiAl) at temperatures ranging from room temperature to 840 °C and under strain rates of 0.001, 320, 800, and 1350 s⁻¹. The dynamic strength is higher than quasi-static strength but does not change much over the high strain rate range. Yield stress anomaly is not found. Brittle-to-ductile transition temperature (BDTT) increases with the increased strain rates. A Zerilli–Armstrong constitutive model with appropriate coefficients is chosen to describe the high strain rate flowing behavior. TEM analysis indicates that both ordinary dislocations and superdislocations are found and dislocation pile-up only appears in samples deformed under quasi-static loadings at elevated temperatures. The deformation twins are common in equiaxed grains and the proportion of twinned grains increases with the increased strain rate from 46–72% under quasi-static loadings to 69–95% under high strain rate loadings. No deformation twins are found in lamellar colonies.     

Influence of elevated temperatures on the cyclic deformation behaviour of the magnesium die-cast alloys AZ91D and MRI 230D

The magnesium alloys AZ91D and MRI 230D were investigated in form of die-cast specimens with a cast skin. The fine-grained microstructure consists of a dendritic magnesium solid solution and interdentritic precipitates. The cyclic deformation behaviour was characterised in stress-controlled load increase tests and constant amplitude tests by means of mechanical stress–strain hysteresis measurements at room temperature and at T = 150 °C. The MRI alloy leads to higher plastic strain amplitudes and nevertheless higher lifetimes for both temperatures. Load increase tests allow a reliable short-time estimation of the endurance limit under both, room and elevated temperatures. With the physically based fatigue life calculation method “PHYBAL” the lifetime of the magnesium alloys can be calculated on the basis of cyclic deformation data determined in one load increase test and two constant amplitude tests in excellent agreement with the conventionally determined S–N curve.     

1Cr18Ni9Ti钢的低温拉伸变形行为

对1Cr18Ni9Ti钢在室温和低温下进行拉伸试验,利用TEM分析拉伸试样断口附近的显微组织,用SEM对拉伸断口进行观察,研究了温度对1Cr18Ni9Ti钢拉伸变形行为的影响.研究表明:随着试验温度的降低,1Cr18Ni9Ti钢的抗拉强度与屈服强度及加工硬化指数单调增加;延伸率呈降低趋势,并在温度降至77 K时略有回升;拉伸断口附近显微组织中出现板条马氏体,且温度降低,板条马氏体数量增加;低温与应变共同作用诱发板条马氏体形成是影响1Cr18Ni9Ti钢低温拉伸变形行为的重要因素.     

Tensile deformation behavior of spray-deposited FVS0812 heat-resistant aluminum alloy sheet at elevated temperatures

The tensile deformation behavior of spray deposited FVS0812 heat-resistant aluminum alloy sheet was studied by uniaxial tension tests at temperatures ranging from 250 °C to 450 °C and strain rates from 0.001 to 0.1 s^− 1. The associated fracture surfaces were examined by scanning electron microscopy (SEM). The results show that the degree of work-hardening increases with decreasing temperature, and exhibits a small decrease with increasing strain rate; the strain rate sensitivity exponent increases with increasing temperature. The flow stress increases with increasing strain rate but decreases with increasing temperature. The total elongations to fracture increase not only with increasing temperature, but also with increasing strain rate, which is in marked contrast with the normal inverse dependence of elongation on the strain rate exhibited by conventional aluminum alloy sheets. The SEM fracture analysis indicates that the dependence of elongation on the strain rate may be due to the presence of a transition from plastic instability at lower strain rates to stable deformation at higher strain rates for fine-grained materials produced by spray deposition.     

Design of powder metallurgy aluminium alloys for applications at elevated temperatures Part 2 Tensile properties of extruded and Conformed gas atomised powders

Abstract

The effects of aging treatments on the tensile properties and microstructure of Al–Cr–Zr–Mn powder metallurgy aluminium alloys prepared from high pressure gas atomised powders were investigated. The alloy compositions were designed to give powders with or without Al₁₃Cr₂ intermetallics in the <45 μm size fraction. The Al–5·2Cr–1·4Zr–1·3Mn alloy is typical of the former (concentrated alloy) and the Al–3·3Cr–0·7Zr–0·7Mn alloy of the latter (dilute alloy). The alloys were prepared using a canning/degassing/extrusion sequence or the Conform consolidation process. Measurements of micro hardness and electron microscopy were used to correlate the microstructure with the tensile properties. The extruded powders of both alloys exhibited better properties than those of the Conformed powders. A large contribution to the strength of the extruded materials is made by their stabilised fine grain size. The dilute alloys had consistently better ductility. Neither alloy retained its strength after prolonged aging at 400°C, but the results indicate that a service temperature of 300°C may be possible.

MST/1247b     

Tensile deformation behaviour of a dissimilar metal weldment of P91 and 347H steels

Deformation of a weldment is governed by the mechanical properties of its base metals and fusion zone. In a weldment, the base metals and fusion zone exhibit changing microstructural features with various phases present along the weldment. Specifically, the heat affected zone of a base metal exhibits a heterogeneous microstructure generated during weld thermal cycles and by post-weld heat treatment. As a result, the mechanical properties in a weldment are often non-uniformly distributed. In this study, tensile tests combined with digital image correlation were performed to obtain the non-uniform distributions of the mechanical properties of a weldment composed of P91 and 347H steels. From the experimental tensile tests, it was found that the 347H base metal had significantly distinct mechanical properties compared to the other zones of the weldment. Furthermore, the 347H base metal had the lowest yield stress but the highest strain hardening exponent. Because of its lowest yield stress, the 347H base metal had the highest plastic strain accumulation at any stage of global deformation. However, the strain hardening rate of the P91 base metal enabled it to accumulate the necessary plastic strain to activate its necking first. Therefore, the failure location of the P91-347H weldment was expected to occur at the P91 base metal. A 3D finite element simulation of the tensile deformation of P91-347H weldment also suggested the same. However, from the present experimental observations, one weldment out of three was found to fail unexpectedly at the heat affected zone of the P91 base metal. The reason for this unexpected failure was determined by microscopic analysis to be the presence of a large defect.     

Theoretical assessment of influence of deformation induced heating on mechanical behaviour at elevated temperatures

Abstract

When a material is deformed, most of the work done by the applied stress is dissipated as heat. For low rates of deformation or for small blocks of material, the loss of heat to the surroundings is rapid relative to the rate of heat generation and the temperature rise is therefore minimal. Under the opposite conditions however, a significant temperature profile can develop within the material. For thermally activated deformation at elevated temperatures, this can have a significant effect on the mechanical response. This is investigated theoretically in the present work. It is evident that the creep of materials in the presence of a temperature profile is central to the understanding and an analysis of this forms the first part of the paper, where creep under uniaxial stress, in bending and in torsion are treated. In the next section, deformation heating under adiabatic conditions is considered and finally, numerical analyses are given for cases where deformation heating occurs with concurrent conduction to the surroundings. Some examples where deformation self-heating is likely to be important are discussed. These include superplastic behaviour, thermal fatigue, rapid stress rupture tests, depressurisation of nuclear reactors, and the deformation of planetary material.     

Plastic deformation behaviour and deformation substructure in Al-rich TiAl single crystals deformed at high temperatures

Plastic deformation behaviour in Ti–54.7 at.%Al and Ti–58.0 at.%Al single crystals was examined around and above the anomalous strengthening peak temperature (T_p) focusing on the effect of Al₅Ti₃ superstructure. The Al₅Ti₃ superstructure developed in the L1₀ matrix of Ti–58.0at.%Al, and the size of the Al₅Ti₃ phase once increased during annealing at 8008C and then decreased withincreasing temperature, while no significant evidence of the Al₅Ti₃ particles was obtained in Ti–54.7 at.%Al from TEM observation although diffuse scattering corresponding to the spots for the Al₅Ti₃ superstructure was observed. The transition of slip plane for ½<110]; ordinary dislocations from {111} to {110) and/or (001) occurred at and above T_p due to anisotropy of anti-phase boundary energies on {111}, {110) and(001) in the Al₅Ti₃ superstructure. Anomalous strengthening is related to the development of this superstructure which may assist the cross-slip of some parts of ½<110] ordinary dislocations onto {110) and/or (001) resulting in the formation of dragging points to the motion of the dislocations.     

陶瓷材料的超塑性

虽然陶瓷材料在本质上是一种脆性材料；然而研究已表明细晶陶瓷材料具有超塑性，在高温下能产生很大的拉伸形变．本文综述了超塑性的特征和Y2O3稳定四方ZrO2多晶体这种典型的超塑性陶瓷材料的形变机理，形变特征以及动态晶粒生长、玻璃相和产生孔穴对其超塑性形变的影响，此外，还总结了其他陶瓷材料，包括Al2O3、Al2O3－Y2O3稳定四方ZrO2、纳米陶瓷和玻璃陶瓷的超塑性行为和特征．     

Microstructure evolution of ZK40 magnesium alloy during high strain rate compression deformation at elevated temperatures

Abstract

Microstructure evolution of the homogenised ZK40 magnesium alloy was investigated during compression in the temperature range of 250–400°C and at the strain rate range of 0·01–50 s^?1. At a higher strain rate (?10 s^?1), dynamic recrystallisation developed extensively at grain boundaries and twins, resulting in a more homogeneous microstructure than the other conditions. The hot deformation characteristics of ZK40 exhibited an abnormal relationship with the strain rate, i.e., the hot workability increased with increasing the strain rate. However, the dynamic recrystallisation grain size was almost the same with increasing the temperature at the strain rate of 10 s^?1, while it increased obviously at the strain rates of 20 and 50 s^?1. Therefore, hot deformation at the strain rate of 10 s^?1 and temperature range of 250–400°C was desirable and feasible for the ZK40 alloy.     

SiCp/AZ91D镁基纳米复合材料的室温拉伸行为及塑性变形机理

为得到高强度和高塑性的镁基复合材料,通过高能超声分散法和金属型重力铸造工艺制备了SiC纳米颗粒分散均匀的SiCp/AZ91D镁基纳米复合材料,并进行T4固溶热处理和室温拉伸。利用扫描电子显微镜(SEM)、透射电子显微镜(TEM)对试样拉伸后的显微组织和塑性变形机理进行观察与研究。结果表明:T4态SiCp/AZ91D镁基纳米复合材料室温下抗拉强度达到296 MPa,伸长率达到17.3%。经室温拉伸变形后复合材料基体微观组织中出现了大量的孪晶和滑移,孪生和滑移是复合材料塑形变形的主要机制。在室温拉伸过程中,α-Mg基体中SiC纳米颗粒周围形成高应变场,高应变场内形成大量位错和堆垛层错,这些位错和堆垛层错在拉伸应变的作用下演变成大量的滑移带和孪晶,这是SiCp/AZ91D镁基纳米复合材料在室温下具有高塑性的微观塑性变形机理。     

Dry sliding wear behaviour at ambient and elevated temperatures of plasma transferred arc deposited aluminium composite coatings

Abstract

Plasma transferred arc (PTA) surfacing is a surface engineering process in which a coating is deposited on the substrate by the injection of metal powders and/or ceramic particles into the weld pool created by the formation of a plasma plume. The present work involved the tribological evaluation of metal matrix composite (MMC) coatings deposited onto an aluminium alloy using the PTA technique. Coatings were fabricated by the deposition of an Al–Ni powder containing either Al₂O₃ or SiC particles. Dry sliding wear behaviour of the coatings was evaluated at ambient and elevated temperatures. Under sliding conditions of low applied stress and ambient temperature, reinforcement properties such as interfacial structure and fracture toughness have a significant influence on wear resistance. The SiC particles, which exhibit high interfacial bonding and toughness, support the matrix by acting as load bearing elements, thereby delaying the transition in wear mechanism as applied stress increases. As applied stresses exceed the fracture strength of the SiC and Al₂O₃ particles, these particles suffer fragmentation and/or debonding and no longer support the matrix. At higher stresses and elevated temperature, matrix properties such as flow stress and the tribolayer formation play more important roles in determining wear resistance.     

Tensile strength of five metals and alloys in the nanosecond load duration range at normal and elevated temperatures

The paper presents results of measurements of the resistance to tensile fracture at spallation in nickel, cobalt, stainless steel, AlMg6% alloy, and Inconel IN 738 LC alloy. In the experiments carried out with a high-power ion beam as a shock-wave generator the load pulse duration was in the range of 50 ns. The measurements were performed at peak stresses varying by a factor up to 2 which had no influence on the dynamic tensile strength of the materials tested. For cobalt and Inconel measurements were also done at elevated temperatures. Whereas the response of cobalt was practically insensitive to temperature, IN 738 LC demonstrated a transition from viscous to relatively brittle fracture accompanied by a significant increase of the spall strength at higher temperatures.     

Tensile,creep and fatigue behaviours of short fibre reinforced polymer composites at elevated temperatures: a literature survey

Polymer composites are suitable alternatives to metals in some applications as they are cost effective, lightweight and corrosion resistant. Short fibre reinforced polymer composites (SFRPCs) are typically subjected to complex loadings in applications, including static, cyclic, thermal and their combinations. These applications may also involve harsh environmental conditions such as elevated temperature and moisture which can dramatically affect mechanical properties. In this paper, a broad survey of the literature on mechanical behaviour of SFRPCs at elevated temperatures is presented. The mechanical behaviours included consist of tensile, creep, isothermal fatigue, thermo‐mechanical fatigue and creep–fatigue interaction. Environmental effects such as moisture and ageing at elevated temperatures are also included. The studies reviewed include experimental works, modelling works and failure mechanisms studies. A critical assessment of the information from the literature presented for each type of behaviour is also provided.