Ultrahigh strength-ductile medium-Mn steel auto-parts combining warm stamping and quenching & partitioning

A novel application of quenching and partitioning (Q&P) treatment to warm stamping of a warm-rolled medium Mn steel was investigated. The results show that Q&P could improve yield strength of auto-parts from the formation of carbides and twinned martensite, and reduce the yield point elongation for carbon partitioning during Q&P process and a higher dislocation density. Regardless of stamping temperature either the single austenite or dual-phase region, an extraordinary product of strength and ductility (≥24 GPa·%) was achieved, which is two or three times higher than those of hot-stamped boron steels. The combined warm rolling and warm stamping process with Q&P treatment may have potential to implement the application of medium Mn steels for ultrahigh strength-ductile auto-parts.     

An ultrahigh strength steel with ultrafine-grained microstructure produced through intercritical deformation and partitioning process

In this work, a novel design scheme in which deformation-induced ferrite transformation (DIFT) was applied to produce fine-grained steel and the quenching is controlled by quenching and partitioning (Q&P) process has led to the development of a new kind of steel. This steel possesses excellent mechanical properties and the ductility can be further improved without compromising strength because the refined microstructure contains martensite, retained austenite and deformation-induced ferrite. The highest elongation of 15% allied with strength of 1700 MPa is obtained through hot deformation followed by Q&P treatment at 300 °C. The microstructure evolutions are discussed in terms of the current knowledge of the Q&P process and the experimental observations. The results show that the designed multiphase steels are a promising candidate for the development of the third generation of advanced high strength steels.     

Quenching and partitioning steel produced through hot rolling,direct quenching and annealing

A novel type of quenching and partitioning steel was developed using direct quenching after hot finishing rolling, followed by intercritical annealing, quenching and partitioning (DQ–Q&P) process. The desirable combination of strength and ductility was obtained. The effect of various intercritical annealing temperatures on the microstructures and mechanical proprieties was studied. With the decreasing intercritical annealing temperature, the amount of acicular retained austenite increased, which exhibited a good work-hardening behaviour resulting in enhanced tensile strength and total elongation. After annealing at 740°C, superior mechanical properties, which were the ultimate tensile strength of 1015?MPa and total elongation of 32.22%, were achieved.     

Si对中锰钢淬火配分组织和性能的影响

将20Mn5钢和20Mn5Si2钢进行淬火和配分(Q&P)工艺处理,用扫描电镜观测其微观组织,用X射线法测量残余奥氏体量,研究了Si对其微观组织和力学性能的影响.结果表明,试验钢中的奥氏体含量明显高于传统的TRIP钢和Q&P 工艺处理钢;在相同Q＆P工艺条件下,20Mn5Si2钢比20Mn5有较多的残余奥氏体,析出物数...     

Alloy design by dislocation engineering

Ultra-high strength alloys with good ductility are ideal materials for lightweight structural application in various industries. However, improving the strength of alloys frequently results in a reduction in ductility, which is known as the strength-ductility trade-off in metallic materials. Current alloy design strategies for improving the ductility of ultra-high strength alloys mainly focus on the selection of alloy composition (atomic length scale) or manipulating ultra-fine and nano-grained microstructure (grain length scale). The intermediate length scale between atomic and grain scales is the dislocation length scale. A new alloy design concept based on such dislocation length scale, namely dislocation engineering, is illustrated in the present work. This dislocation engineering concept has been successfully substantiated by the design and fabrication of a deformed and partitioned (D&P) steel with a yield strength of 2.2 GPa and an uniform elongation of 16%. In this D&P steel, high dislocation density can not only increase strength but also improve ductility. High dislocation density is mainly responsible for the improved yield strength through dislocation forest hardening, whilst the improved ductility is achieved by the glide of intensive mobile dislocations and well-controlled transformation-induced plasticity (TRIP) effect, both of which are governed by the high dislocation density resulting from warm rolling and martensitic transformation during cold rolling. In addition, the present work proposes for the first time to apply such dislocation engineering concept to the quenching and partitioning (Q&P) steel by incorporating a warm rolling process prior to the quenching step, with an aim to improve simultaneously the strength and ductility of the Q&P steel. It is believed that dislocation engineering provides a new promising alloy design strategy for producing novel strong and ductile alloys.     

Dissimilar Resistance Spot Welding of Q&P and TWIP Steel Sheets

Dissimilar resistance spot welding of twinning induced plasticity (TWIP) and quenching and partitioning (Q&P) steel grades has been investigated by evaluating the effects of clamping force, welding current, and welding time on the microstructure, shear tension strength, and fracture of welded samples. The spot welding of TWIP and Q&P steels promotes the occurrence of an asymmetrical weld nugget with a greater dilution of TWIP steel because of its lower melting temperature and thermal conductivity. As a result, weld nuggets exhibit an austenitic microstructure. TWIP steel undergoes a grain coarsening in the HAZ, whereas Q&P steel undergoes some phase transformations. Welded samples tend to exhibit higher shear tension strength as they are joined at the highest welding current, even though an improper clamping force can promote excessive metal expulsion, thereby reducing the mechanical strength of the welded joints. Shear tension welded samples failed through interfacial fracture with partial thickness fracture mode for a low welding current, while partial thickness with button pull fractures were observed when a high welding current was used. The weld spots predominantly failed at the TWIP side. However, as TWIP steel can work harden significantly in the more resistant welded joints, the failures occur, instead, at the Q&P side.     

Process control maps to design an ultra-high strength-ductile steel

Steel with 2.4–2.5 GPa tensile strength and elongation to fracture of 4.8–5.7%, is produced by designing a novel heat treatment identical to quenching and tempering, in less than a few minutes. Since addition of Si to Fe–Mn steel promotes the austenite stabilisation by carbon enrichment, the elongation to fracture of 0.6C–1.6Si–1.2Mn (wt-%) steel treated by different quenching and partitioning (Q&P) routes is improved. Results demonstrated by process control maps give a good overview of the final microconstituents. By using higher partitioning temperatures, the tempering of martensite, stabilisation of austenite and improvement of the mechanical properties, could effectively be accelerated. This approach results in significant time and cost reduction which makes this heat treatment attractive for industries.     

Comparative study on a 0.2C steel treated by Q&P and A&T treatments

The effect of various versions of quenching and partitioning (Q&P) and austempering plus tempering (A&T) processes on the combined properties and microstructure of a 0.2C–0.8Si–2.2Mn bainitic steel has been investigated. Results show that the steel exhibits a higher value of product of strength and elongation (PSE) than that reported before with similar compositions. The one-step Q&P process at 230°C and A&T process at 450°C can result in a toughness higher than 80?J?cm^?2 and a relatively high PSE (above 29.8?GPa%). The alloy design of this steel is suggested to be beneficial for industrial production because there is a big window for similar PSE. The long-partitioning time (1?h) has good effect on combined properties.     

前驱体对含Cu低碳钢I&Q&P处理后组织性能的影响

采用IQP工艺和EPMA、SEM和XRD等手段,研究了3种前驱体对含Cu低碳钢残余奥氏体含量及力学性能的影响。结果表明,双相区保温初期试验钢奥氏体长大由C配分控制,后期由合金元素Mn、Cu配分控制;双相区保温奥氏体化后,双相区配分后形成弥散分布的局部高浓度Mn、Cu区域仍保留富集效果,在随后的淬火-碳配分阶段易于形成残余奥氏体。经IQP处理后,前驱体为P+F的钢室温组织中马氏体板条较粗,原始奥氏体晶界并不明显;前驱体为F+M钢得到的马氏体板条有序细密;前驱体为M的钢室温组织中马氏体板条更加细密。其中,前驱体组织为M的钢中残余奥氏体量最高,延伸率为24.1%,强塑积可达25 338 MPa·%,综合性能最好。     

Bending deformation and fracture characterisation in quenching and partitioning steel

The bending deformation recorded and fracture characterisation seen during the process of quenching and partitioning (Q&P) steel are investigated as a function of bending angle. According to experimental results, the mechanically induced martensitic transformation of the retained austenite occurred heterogeneously in the direction of thickness. Results from electron backscattered diffraction and finite element analysis confirmed that the heterogeneous phase transformation was caused by the stress difference in the direction of thickness. The results prove fracture behaviour is dominated by martensite cracking. The results provide a new insight into deformation characterisation of the Q&P steel under bending, which allows the design and optimisation of mechanical properties.     

动态碳配分对先进高强钢组织与力学性能的影响

目的 为了使钢表现出更好的吸能特性,以具有较高的强度以及较好的塑性。方法 提出了一种新型一步法成形碳配分一体化工艺,即热冲压-动态碳配分(HS-DP)工艺。所提出的HS-DP工艺采用盐浴热处理的方式进行物理模拟。采用扫描电子显微镜(SEM)、X射线衍射(XRD)和拉伸试验等方法,研究了新工艺中的冷却速率对低碳先进高强钢的微观组织和力学性能的影响。针对冷却速率对残余奥氏体含量的影响进行了分析,重点研究了残留奥氏体的体积分数和碳含量对钢伸长率的影响。结果 经过HS-DP工艺处理的钢显微组织主要由初始淬火态马氏体相、最终淬火态马氏体相和残余奥氏体相共存组成。结论 实验钢表现出优异性能,说明了热冲压动态碳配分工艺前景广阔。     

Effect of microstructure morphology on mechanical properties of quenching and partitioning steel

In order to illuminate the relationship between microstructure morphology and final properties of the quenching and partitioning(Q&P) steel, the samples with different microstructure morphology (equiaxed and lamellar) and same volume fraction of each phase are obtained by controlling the initial microstructure and Q&P heat treatment. Because of the feature of microstructure morphology, a large yield ratio and total elongation are obtained in the lamellar sample though yield strength and ultimate tensile strength are relatively lower than that of equiaxed sample. Moreover, the lamellar sample produces a continuous work-hardening rate and better the fracture toughness compared to the equiaxed sample. Thus the lamellar sample is more suitable to be used as automotive structural components.     

Study of heat treatment parameters and kinetics of quenching and partitioning cycles

Abstract

Cold rolled sheets of a low carbon quenching and partitioning (Q&P) steel grade were subjected to heat treatment cycles, which were designed by dilatometric experiments and optimised with respect to the quenching temperature, partitioning temperature and partitioning time. Characterisation of the retained austenite was carried out by electron backscattered diffraction, whereas the carbides were studied by scanning electron microscopy (SEM) and differential scanning calorimetry. The mechanical properties were evaluated by tensile testing and linked with retained austenite fractions and carbon contents, determined by X-ray diffraction. Conclusions are drawn concerning the influence of the kinetics of partitioning on the microstructure in terms of optimal austenite fraction in the martensitic matrix, its C content and ensuing mechanical properties.     

Interface migration during partitioning of Q&P steel

Abstract

The quenching and partitioning (Q&P) process for heat treatment of steel has previously been shown yield to good combinations of strength and ductility owing to the presence of martensite and austenite. Interface mobility has been discussed in previous literature, mostly related to local driving forces. The present work considers the migration of the martensite/austenite interface in two steels (containing CMnSiMo or CNiSiMo). Experimental data show clear evidence of interface migration in the CMnSiMo steel during partitioning treatments at temperatures between 200 and 400°C for times ranging from 30 to 1000 s; conversely, the interface in the CNiSiMo steel was stationary during the same partitioning treatments. The different behaviours observed are considered in the context of differences in interface mobility and driving forces, and it appears that interface crystallography differences could influence the partitioning behaviour of Q&P steels.     

Enhanced strength-ductility of medium Mn steel by quenching,partitioning and tempering

ABSTRACT

A quench and partition (Q&P) process was combined with tempering in a medium Mn steel. The partitioning treatment enriched the austenite in carbon, and stabilised the austenite against transformation during cooling. The ductility of Q&P steel is significantly improved by tempering, with negligible loss in strength. The ductility was found to be determined by the martensite in the structure, rather than the austenite in the present case. The reason for the significant improvement in the ductility with tempering was suggested to be the reduction in the dislocation density after extended tempering treatment. The energy absorption of this alloy was increased to 28.5?GPa·% together with an ultrahigh tensile strength ～1400?MPa, which is one of the largest observations in this system.     

Experimental Analysis of the Stability of Retained Austenite in a Low-Alloy 42CrSi Steel after Different Quenching and Partitioning Heat Treatments

Quenching and partitioning (Q&P) steels are characterized by an excellent combination of strength and ductility, opening up great potentials for advanced lightweight components. The Q&P treatment results in microstructures with a martensitic matrix being responsible for increased strength whereas interstitially enriched metastable retained austenite (RA) contributes to excellent ductility. Herein, a comprehensive experimental characterization of microstructure evolution and austenite stability is carried out on a 42CrSi steel being subjected to different Q&P treatments. The microstructure of both conditions is characterized by scanning electron microscopy as well as X-ray diffraction (XRD) phase analysis. Besides macroscopic standard tensile tests, RA evolution under tensile loading is investigated by in situ XRD using synchrotron and laboratory methods. As a result of different quenching temperatures, the two conditions considered are characterized by different RA contents and morphologies, resulting in different strain hardening behaviors as well as strength and ductility values under tensile loading. In situ synchrotron measurements show differences in the transformation kinetics being rationalized by the different morphologies of the RA. Eventually, the evolution of the phase specific stresses can be explained by the well-known Masing model.     

Microstructure and mechanical properties of a hot pressing-dynamic partition treated steel

The microstructure and mechanical property of improved press-hardened steel with hot pressing combined dynamic partitioning (HP-DP) treatment are presented. Microstructure of the steel subjected to HP-DP treatment is featured by multi-martensite phases and the retained austenite (RA) phase with carbon content gradient. Compared with conventional hot-pressed samples, the HP-DP samples show better tensile property especially ductility. The effect of HP-DP parameters on the evolution of RA and mechanical property is then discussed. Finally, hot pressing of a double U-shaped part using both 22MnB5 steel sheet and the developed HP-DP steel sheet was carried out with exact control of part temperature at the end of hot pressing followed by air cooling.     

Optimization of annealing cycle parameters of dual phase and interstitial free steels by multiobjective genetic algorithms

Data-driven models have been constructed for Dual Phase (DP) and Interstitials Free (IF) steels using an evolutionary approach. DP steel data are utilized from an existing database, while for the IF steels, data generated at an integrated steel plant have been used. The objective function for Ultimate Tensile Strength (UTS) and % elongation, created as data-driven models, is simultaneously optimized for an optimum strength-ductility balance and the results indicate the possibilities of developing steels with better mechanical properties than what are known to have been existing so far.     

Prüfung der mechanischen Eigenschaften von “Quenching und Partitioning”‐Gefügen mit berührungsloser Dehnungsmessung

The “Quenching and Partitioning” (“Q&P”) concept was designed to fill the gap between the first and second generation of Advanced High Strength Steels (AHSS). It aims at a multiphase microstructure of retained austenite in a matrix of carbon depleted martensite. The martensitic components enhance the strength properties. The ductility is improved by the TRIP effect. This work investigates the “quenching and partitioning” response of a nickel and silicium alloyed TRIP steel. After “quenching and partitioning” processing the mechanical properties are evaluated by tensile testing. An adapted specimen geometry and the contact free measurement of the elongation by a laser speckle system are used. The mechanical properties of the “quenching and partitioning” microstructure are compared to the fully martensitic state and reviewed with respect to published data. Additional tests are stopped after a well defined plastic deformation. Subsequently the retained austenite fraction is measured magnetically in the test length. As a result the TRIP effect can be evaluated. The “quenching and partitioning” processing leads to tensile strengths of around 1300 MPa at elongations of more than 10 %. The martensitic microstructure exhibits a higher tensile strength and lower elongation values. The decreasing fraction of retained austenite with plastic deformation implies the TRIP effect. Comparable mechanical properties are reported in the published literature. The proposed method of annealing and adapted testing shows effective for the investigation of sophisticated heat treatment procedures.     

Ductile ultra high strength hot stamped steel obtained by Q&P treatments

Current hot stamped steels can offer ultra high strength (1500?MPa) with limited elongation (～5%). Research is ongoing to develop hot stamped steels with similar strength and improved ductility by using various microstructural approaches. The current work describes in depth the characterisation of microstructural features of a steel that was processed via a quenching and partitioning method in a modified hot stamping thermal cycle to deliver a good combination of strength and ductility. It was found that the microstructure thus produced is very complex comprising many different phases. As it is also beyond the ability of one single technique to fully characterise it, several techniques were employed in order to properly understand the various features of the different constituents of this microstructure.