Improvement in impact property of continuous glass mat reinforced polypropylene composites

The toughened polypropylene (PP) was obtained by the blending of PP with ethylene‐propylene diene monomer (EPDM). The impact property of continuous glass mat‐reinforced polypropylene was adjusted through three ways: different toughness PPs and their blends were used as matrices, the functionalized polypropylene was added into the matrix to control the interfacial adhesion; the ductile interlayer was introduced at the fiber/matrix interphase by the grafting and crosslinking of rubber chains on fiber surface. The effect of PP toughness, interfacial adhesion, and ductile interlayer on the mechanical properties of composite systems was studied. The impact toughness of GMT increased with increasing the matrix toughness, whereas the flexural strength and modulus decreased. The good interfacial adhesion resulted in the low impact toughness. However, GMT composite with high strength, modulus, and impact toughness could be obtained by the introduction of a ductile interlayer at fiber/matrix interphase. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2680–2688, 2002     

Instrumented impact testing of castor-oil-based polyurethanes

Instrumented impact testing has been used to study castor-oil-based polyurethanes. The energy-absorbed capacity of these materials in impact is dependent on several factors, such as the type of isocyanate, NCO/OH ratio, and testing temperature. An approximate but simple method for the low-temperature impact testing was proposed. A change from ductile response to brittle fracture was observed as the temperature of the specimen was reduced. This characteristic ductile-brittle transition temperature is to be found highly sensitive to crosslinking degree. © 1995 John Wiley & Sons, Inc.     

The influence of velocity on the impact strength of glass reinforced polypropylene

The influence of impact velocity, between 1 and 8.7 meters per second (m/s) (2.2 to 19.5 mph), on the impact behavior of polypropylene, reinforced with 20 volume percent continuous glass fibers, was investigated in a 3-point bend test at 21 °C. The ratio of specimen span to thickness, which has a profound effect on the observed results, was varied between 5.3 and 26. An attempt to apply simple beam theory for the analysis of the initial specimen response to the high loading rate was successful, except for the lower than expected values of shear modulus. The stress to break and the tensile and shear moduli were found to increase along with velocity. The dependence of impact energy on velocity was observed to be affected by the span to thickness ratio: a positive dependency was observed at low ratios and none at high ratios. This is different from the negative dependency reported for polypropylene reinforced with short fibers, and is attributed to the influence of the continuous glass fibers on the impact behavior of the composite.     

玻璃纤维增强聚丙烯复合材料的研究进展

综述了长、短玻璃纤维增强聚丙烯（GFRPP）复合材料的研究进展,总结出纤维含量、纤维长度及分布、纤维取向及分布、纤维与基体界面结合和改性等均为影响GFRPP性能的因素。在复合材料中,长度大于临界长度的玻璃纤维对材料的强度才有作用;增强玻璃纤维与聚丙烯的界面结合也是提高增强效果的有效手段。     

Graded glass mat–reinforced polypropylene

In the impregnation process, when pressure is applied, the dry fiber preform is first compressed and then unloads as the matrix flows within the pores. It has been shown earlier that for glass mat–reinforced thermoplastic (GMT) materials, the time to provide complete infiltration of the matrix is significantly shorter than the unloading time of the reinforcement. This effect is exploited here to control the processing time in order to provide full infiltration but limited relaxation of the fiber bed, thereby producing a graded fiber content structure. Symmetric glass fiber/polypropylene (PP) composites were impregnated for different processing times to produce parts with a higher fiber content on the surface, decreasing towards the center. The elastic modulus in bending of the GMT parts was measured by a three‐point flexure test while the distribution of fibers in the matrix was quantified using optical microscopy combined with image analysis. The flexural modulus of GMT was found to decrease with the impregnation time, in good agreement with the prediction from infiltration and mechanics theory. Controlled processing could therefore be used to maximize the bending stiffness of GMT. POLYM. COMPOS., 26:361–369, 2005. © 2005 Society of Plastics Engineers.     

长玻璃纤维增强聚丙烯复合材料的韧性

以玻璃纤维和聚丙烯为原料,制备了长玻璃纤维增强聚丙烯(LFT-PP)复合材料,研究了基体韧性、纤维长度和界面相容剂对LFT-PP韧性的影响。结果表明LFT-PP韧性随基体韧性增加而增加;当玻璃纤维长度从2.06mm增加到4.66mm时,LFT-PP的悬臂梁缺口冲击强度从134.4J/m提高到238.0J/m,增加了约80%;添加界面改性剂降低了LFT-PP悬臂梁缺口冲击强度,从311.4J/m降为181.8J/m。     

玻纤增稿聚丙烯的研制

通用热塑性增强复合材料玻璃纤维增强聚丙烯（PP）性价比高，应用广泛。本文讨论了偶联剂、增容剂、加工工艺条件等因素对玻璃纤维增强PP性能的影响。结果表明，运用正确的偶联剂和增容剂处理玻璃纤维、增加玻璃纤维长度、适当提高玻璃纤维增强PP的挤出加工温度、适当降低挤出螺杆转速和注射速率均可提高玻纤增强PP的综合性能。     

The impact resistance of fiber–metal laminates based on glass fiber reinforced polypropylene

The high velocity impact response of a range of fiber–metal laminates (FMLs) based on a woven glass fiber reinforced polypropylene and an aluminum alloy has been investigated. Tests on FMLs, based on 2024‐O and 2024‐T3 aluminum alloys, were undertaken using a nitrogen gas gun at velocities up to 150 m/s. The failure processes in the FMLs were investigated by examining the samples after impact and by sectioning a number of specimens through the point of impact. The impact response of these multilayered samples was also characterized by measuring the residual out‐of‐plane displacement of the targets after testing. Energy absorption in the FMLs occurred through gross plastic deformation, membrane stretching and tearing in the aluminum plies, as well as delamination, fiber fracture, and matrix cracking in the composite layers. In the multilayered FMLs, the permanent displacement at the perforation threshold remained roughly constant over a range of target configurations, suggesting that the aluminum layers deform almost independently through a membrane stretching mechanism during the perforation process. The impact resistances of the laminates investigated were compared by determining their specific perforation energies (s.p.e.), where it was shown that s.p.e. of several of laminates was almost three times that of the corresponding aluminum alloy. The perforation resistances of the FMLs as well as those of the plain composite were predicted using the Reid–Wen perforation model. Here good agreement was noted between the model and the experimental data for the range of laminates investigated here. POLYM. COMPOS. 27:700–708, 2006. © 2006 Society of Plastics Engineers     

Microscopical damage mechanisms in glass fiber reinforced polypropylene

The damage mechanisms in two structurally different glass mat reinforced polypropylene materials were studied. In situ microscopy was applied during the tensile testing of thin notched sheets. Micrographs of the damage processes in the two materials are presented. The major points of damage initiation were transversely oriented fibers and fiber bundles. In the swirled mat material, cracks grew along the fiber bundles; crack formation and growth was relatively unaffected by macroscopical stress concentration. In the short fiber material, crack growth occurred at the notch. In both materials the maximum load was determined by the fibers oriented in the longitudinal direction. The different damage mechanisms were interpreted in terms of damage zone size. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1319–1327, 1998     

Fracture toughness of injection molded glass fiber reinforced polypropylene

The fracture behavior of polypropylene reinforced with 30% by weight of short glass fibers was studied using single and double feed plaque moldings. Plaques were injection molded using several gate types and gate positions. Fracture toughness K_c, was calculated at different positions in the plaque moldings using single edge notched tension specimens. Fracture toughness was assessed in the directions parallel and perpendicular to the mold fill direction through measurements of the load to produce complete fracture. Results indicated that the value of fracture toughness is affected by the type of gate as well by size of gate. Position of the specimen also affected fracture toughness. Generally, specimens taken from positions near cavity walls gave higher toughness values than those taken from the center of the moldings. Furthermore, fracture toughness in the transverse direction was consistently higher than in the melt flow direction. Finally, in the case o double feed moldings, a much higher fracture toughness was obtained when the initial crack was perpendicular to the weld line than when it was placed inside the weld line.     

Elongational behavior of short glass fiber reinforced polypropylene melts

The Rheometrics Elongational Rheometer was employed to study the uniaxial extensional flow of glass fiber filled polypropylene melts, in which the fiber concentration, c, varied between zero and 40 weight percent. The constant strain rate mode was used for strain rates, \documentclass{article}\pagestyle{empty}\begin{document}$ \mathop \varepsilon \limits^. $\end{document}, between 0.003 and 0.6 s⁻¹. Steady state elongational viscosities were observed in most cases for fiber filled polypropylene melts, even at rates at which the stress continued to increase for unfilled polypropylene. The rate of relative stress growth increased with \documentclass{article}\pagestyle{empty}\begin{document}$ \mathop \varepsilon \limits^. $\end{document} and was affected by the addition of fibers. The steady elongational viscosity of the fiber reinforced melts was found to decrease with increasing \documentclass{article}\pagestyle{empty}\begin{document}$ \mathop \varepsilon \limits^. $\end{document} and to increase with increasing c. Yield stresses were observed in elongational flow at high concentrations, although there was no clear evidence of yield in steady shear.     

Drop weight impact and work of fracture of short glass fiber reinforced polypropylene composites toughened with elastomer

Short glass fiber (SGF) reinforced polypropylene composites toughened with styrene‐ethylene butylene‐styrene (SEBS) or maleated SEBS (SEBS‐g‐MA) triblock copolymer were injection molded. Charpy drop‐weight impact properties and the impact essential work of fracture (EWF) of the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrids were investigated. Drop‐weight impact results revealed that the SGF/SEBS/PP hybrid exhibits higher impact strength than the SGF/SEBS‐g‐MA/PP hybrid at low impact speeds. This was derived from the pull‐out of fibers from the SGF/SEBS/PP hybrid. At high impact speeds, the impact strength of the SGF/SEBS‐g‐MA/PP hybrid was slightly higher than that of the SGF/SEBS/PP hybrid. Impact EWF measurements showed that the hybrids only exhibit specific essential work (W_e) at a high impact speed of 3 ms⁻¹. The non‐essential work does not occur in the hybrids under high impact rate loading conditions. Moreover, SEBS or SEBS‐g‐MA addition was beneficial in enhancing the high‐rate specific essential work of the SGF/SEBS/PP and SGF/SEBS‐g‐MA/PP hybrid composites.     

Thermal conductivity of glass fiber reinforced polypropylene under high pressure

The thermal conductivities of molten polypropylene and its glass fiber composites were measured by the compensating hot wire method. The testing apparatus empolyed was designed and tested in our laboratory. The measurements were carried out with temperatures ranging from 170 to 230°C and pressures from 1 to 2000 kg/cm². The results show that the thermal conductivity increases with increasing pressure and glass fiber content, but is almost independent of temperature. The thermal conductivity data were fitted satisfactorily with a proposed empirical equation for polypropylene and Lewies-Nielsen equation for the composites, respectively.     

Shear and extensional properties of short glass fiber reinforced polypropylene

Shear and extensional properties of a commercial short glass fiber reinforced polypropylene were carefully investigated using commercial rheometers and a novel on‐line rheometer. This on‐line slit rheometer, installed on an injection molding press, has been designed to measure the steady shear viscosity, the first normal stress difference, and the apparent extensional viscosity of polymer melts and composites for high strain rates up to 10⁵ s⁻¹ in shear and 200 s⁻¹ in extension. Our results show that the steady‐state viscosity measurements using the on‐line rheometer are in excellent agreement with those obtained using commercial rheometers. The steady‐state and the complex viscosities of the composites were found to be fairly close to that of the matrix, but the Cox‐Merz rule was not verified for the composites at high rates. The elasticity of the composites was found to be equal to that of the polypropylene matrix. The apparent extensional viscosity was obtained from the pressure drop in the planar converging die of the slit rheometer using the analyses proposed by Cogswell [1] and Binding [2]. The extensional viscosity of the polypropylene was found to be much larger than the shear viscosity at low strain rates with a Trouton ratio of about 40 that decreased rapidly with increasing strain rate down to the value of 4 at 200 s⁻¹. The extensional viscosity of the composites was also found to be close to that of the matrix, with values 35 and 5% larger for the 30 and 10 wt% reinforced polypropylenes, respectively. These results are compared with the predictions of the Goddard model [3], which are shown to overpredict our experimental results. POLYM. COMPOS. 26:247–264, 2005. © 2005 Society of Plastics Engineers.     

Impact fracture behavior of injection molded long glass fiber reinforced polypropylene

In this work the variation in Izod impact strength with spatial location was examined for injection molded long glass fiber polypropylene composite plaques. These plaques were fabricated at different sets of processing conditions, with injection speed and melt temperature being varied. By carefully machining test specimens, fifteen different plaque locations both in the in-flow and cross-flow directions were tested. The part morphology was described with the use of characteristic layer thickness ratios, i.e., the shell and the core to part thickness ratios, which were measured experimentally. It was shown that the variation in impact strength with sample location strongly correlates to shell to part thickness ratio. In addition, it was observed that different failure mechanisms exist for different fiber orientations, i.e., for fibers oriented transversely to the crack plane or on the crack plane itself. Scanning electron microscopy (SEM) of the fracture surface was conducted and the results supported our findings on the microstructural level.     

玻纤增强聚丙烯复合材料停车楔研发

针对法规要求和汽车轻量化的实际需求,从结构、材料、工艺三方面着手研发了一种轻量化停车楔,并根据技术要求对产品进行了性能检测和整车试验。结果表明,采用圆筒中空结构、选用聚丙烯/30%玻璃纤维（PP/30 %GF）复合材料一次注射成型,开发的新型停车楔满足技术要求规定的各项检测;质量仅有0.98 kg,相比原橡胶、金属材质的停车楔减重效果显著;具有良好的经济性和环保性,市场使用效果好。     

Performance-property of novel glass fiber reinforced polypropylene compounds and their applications

The objective of this work was to investigate the property enhancement of polypropylene compounds due to glass fiber reinforcement at various levels. General trends in properties, performance and application were carefully established and surveyed. Second generation metallocene-based glass fiber reinforced polypropylene compounds were also studied in terms of their “property-performance” characteristic and compared to the original series. Addition of nylon to glass fiber reinforced polypropylene compounds was investigated as a further possible avenue for creating a new family of polymer alloys. Comparisons of properties, advantages, and applications were made.     

Injection molding of glass flake reinforced polypropylene: Flake orientation and stiffness

Three samples of silane treated glass flakes of different diameters were dry blended with polypropylene powder and injection molded into rectangular (32 mm × 127 mm) plaques using an edge-gated mold cavity. The thicknesses of plaques were 1.6 mm, 3.2 mm, and 6.4 mm. Tensile and flexural specimens were machined from these plaques. Average flake diameters and thicknesses were determined. It was found that aspect ratios in finished moldings are quite similar, despite the initial (before processing) differences. The flake orientation varies across the thickness; it is parallel to the plane of the molding in the outer skin layer, changing gradually to perpendicular in the core. The relative thickness of the skin where the flake orientation is parallel increases with the decreasing thickness and flake concentration. It represents about 85% of the overall thickness in 1.6 mm moldings, between 70% and 85% when the plaque thickness is 3.2 mm, and between 50% and 60% in the thickest (6.4 mm) molding. Elastic properties can be interpreted using the modified rule of mixtures. Tensile moduli depends strongly on the flake orientation in the core and on the flake concentration, whereas the influence of the core on flexural moduli is insignificant. The flake orientation coefficients determined from micrographs are in good agreement with those calcuated from mechanical test. The coefficient accounting for finite flake aspect ratio, η_L was found to be about 0.3.