成膜剂和剪切场对GF/PET结构与性能影响

采用不同的成膜剂处理玻纤(GF),改变制备试样过程中熔体流动场剪切速率来挤出制备了GF/聚对苯二甲酸乙二醇酯(PET)复合材料。通过测定PET及GF/PET复合材料试样流变性能和纵向拉伸强度,研究成膜剂和熔体剪切速率对GF/PET复合材料结构和性能的影响。结果表明,聚合物成膜剂与硅烷偶联剂并用处理GF,能提高GF/PET复合材料的力学性能,低相对分子质量PET成膜剂处理后的GF与PET的粘结性很好;在熔融成型GF/PET复合材料试样过程中,剪切速率影响GF在复合材料中取向,试样力学强度对应有最佳的熔体流动场剪切速率。     

Morphology and rheological behaviors of poly(ethylene terephthalate) nanocomposites containing polyhedral oligomeric silsesquioxanes

Poly(ethylene terephthalate) (PET)/polyhedral oligomeric silsesquioxane (POSS) nanocomposites were prepared by in situ polymerization. Light scattering measurement suggested that there is significant change in molecular weight arising from gel formation by chemical crosslinking during polymerization. The thermal decomposition temperatures of the composites measured at 5 wt % weight loss were 5–10°C higher than that of PET. There is no significant change in other thermal properties. Scanning electron microscopy observations suggest that there is obvious phase separation in PET/POSS composites, composites containing 1 wt % of disilanolisobutyl and trisilanolisobytyl‐POSS show fine dispersions of POSS (30–40 nm in diameter), which arise from strong interfacial interactions between POSS and PET during polymerization. The viscosity of the composites increased with the addition of POSS. The observation of a plateau region of composites containing 1 wt % of POSS in the plot of log G′ vs. log G″ indicates strong interfacial interactions between POSS and PET. Sixty‐three percent and 41% increase in tensile strength and 300 and 380% increase in modulus were achieved in the composites containing 1 wt % of disilanol‐ and trisilanol‐POSS, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermal properties,rheology and sintering of ultra high molecular weight polyethylene and its composites with polyethylene terephthalate

The addition of polyethylene terephthalate (PET) fibers in ultra high molecular weight polyethylene (UHMWPE) may be a promising approach to achieve improved wear properties in artificial joints. Since UHMWPE/PET composites are processed by compression molding, which involves compaction and sintering of polymeric powders, this article investigates their rheology, thermal properties, and sintering behavior to aid in the identification and selection of optimum processing conditions. Isothermal crystallization kinetics studies have revealed that crystallization of UHMWPE proceeds via heterogeneous nucleation and is governed by two‐dimensional growth. The crystallization rates of the composites were lower than those of the neat material, whereas their ultimate crystallinities were higher. The UHMWPE/PET composites had higher viscosity and elasticity than the neat resin. In the presence of PET fibers the onset of sintering took place at higher temperatures but proceeded at substantially higher rates as compared with pure UHMWPE. A marked discrepancy between the Eshelby‐Frenkel model and experimental sintering data suggests that viscous flow is not the prevailing mechanism for coalescence but rather that enhanced surface area, attributed to the highly developed internal morphology of UHMWPE particles, is the controlling factor. POLYM. ENG. SCI., 45:678–686, 2005. © 2005 Society of Plastics Engineers     

Surface modification of ethylene copolymers moulded against different mould surfaces-1. Surface enrichment by functional groups

A polymer surface chemical composition can be changed by the influence of different environments. Results presented from this study show that the surface of the mould influences the outermost polymer surface by enriching it with specific functional groups. This was done by moulding random copolymers against polymer films with low and high surface energies. The values presented are interpreted in terms of differences in surface energy between the mould surface and the copolymer. The random copolymers used were poly(ethylene-co-vinylacetate) (EVA) and poly(ethylene-co-acrylic acid) (EAA), both with a different comonomer content. The copolymers were moulded in contact with mould surfaces made of polymer films which were perfluorinated ethylene propylene copolymer (FEP), poly(tetrafluoroethylene) (PTFE), and poly(ethylene terephthalate) (PET). The resultant surfaces were characterized by X-ray photoelectron spectroscopy (XPS or ESCA) and contact angle measurements The surface content of acrylic acid functional groups increased in the case of EAA copolymer moulded against PET, and decreased when moulded against FEP as compared to the bulk concentration. EVA copolymers were found to be enriched in acetate groups when moulded against FEP and deficient when moulded against PET. The contact angle measurements together with the XPS measurements showed significant differences between materials moulded in contact with low and high energy surfaces. A low molecular weight additive (an internal release agent), in an EVA copolymer, was found to be enriched at the moulded polymer surface when a PET film was used as mould surface. A material transfer was also found to occur from the solid polymer films to the moulded polymer surface.     

Crystallization behavior of poly(ethylene terephthalate)/multiwalled carbon nanotubes composites

Crystallization behavior of poly(ethylene terephthalate)/multiwalled carbon nanotubes (PET/MWNTs) composites have been investigated under isothermal conditions and in comparison with the conventional nucleating agents, sodium benzoate, and micrometric carbon/glass fibers. In the PET/MWNTs composites, MWNTs promote the crystallization of PET as a heterogeneous nucleating agent, and the nucleation efficiency is greatly enhanced when MWNTs was homogeneously dispersed in PET matrix. In comparison with pure PET, spherulites size of PET/MWNTs composites is significantly reduced, and the shape becomes quite irregular. TEM images indicate that MWNTs bundles locate in the center of spherulites of PET and act as nuclei. Fold surface free energy during nucleation process for MWNTs nucleated PET is just half of pure PET, suggesting that MWNTs are efficient nucleating agents for PET. The sequence of nucleating ability of is given as follows: sodium benzoate>MWNTs>talc>carbon fibers≈glass fibers. The nucleation in the presence of sodium benzoate is a chemical nucleation process that may cause severe degradation of PET, but MWNTs nucleate PET through “particle effect,” which does not affect the molecular weight of PET. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Surlyn对PET及其共混体系流变与结晶性能的影响

通过熔融共混法制备了聚对苯二甲酸乙二醇酯 (PET)/聚酰胺6 (PA6)/Surlyn与PET/均苯四甲酸酐 (PMDA)/Surlyn共混材料,研究了Surlyn对共混体系的形貌以及共混体系中PET流变性能与结晶性能的影响。并使用扫描电子显微镜 观察了PET/PA6/Surlyn共混物的低温淬断断面,使用旋转流变仪与差示扫描量热仪研究共混物的流变性能与结晶性能。结果表明,Surlyn可以提高PET/PA6/Surlyn共混体系的熔体强度,促进共混体系中PET的结晶,使PET结晶温度提高10 ℃,过冷度与结晶半高宽显著下降,明显改善PET的流变性能与结晶性能,而对于PMDA扩链后的PET,Surlyn对其结晶性能的影响影响较小;Surlyn可以降低PA6分散相的粒径,提高PET与PA6两相之间的相容性。     

Non-isothermal Crystallization Kinetics of Poly (Ethylene Terephthalate)/Grafted Carbon Black Composite

Summary The grafted carbon black (GCB) was prepared by in-situ grafting low molecular weight compound on the surface of carbon black (CB) using a new technique. Poly(ethylene terephthalate)/grafted carbon black (PET/GCB) and poly(ethylene terephthalate)/ carbon black (PET/CB) composites were prepared by melt blending. The non-isothermal crystallization process of virgin Poly(ethylene terephthalate)(PET), PET/CB, and PET/GCB composites were investigated by differential scanning calorimetry (DSC), and the non-isothermal crystallization kinetics was analyzed using different approaches, i.e. modified Avrami equation, Ozawa equation and the method developed by Liu. The effective energy barrier ΔE of virgin PET, PET/CB, and PET/GCB composites were calculated using the differential iso-conversional method. All of the results showed that GCB and CB acted as nucleating agents and increased the crystallization rate of PET. Compared with CB, GCB was a more effective nucleator for PET.     

Morphology and Mechanical Properties of Normal Blends and In-Situ Microfibrillar Composites from Low-Density Polyethylene and Poly(ethylene terephthalate)

In this work, normal blends, microfibrillar blends and composites were prepared from low density polyethylene (LDPE) and poly(ethylene terephthalate) (PET) in 85/15 and 75/25 w/w% ratio in the presence and absence of a compatibilizer polyethylene grafted with maleic anhydride (PE-g-MA). The microfibrillar composites (MFCs) were prepared using extrusion – drawing – isotropization technique. The morphology development of the microfibrillar blends and composites was studied using scanning electron microscopy (SEM). The presence of 5 wt% PE-g-MA compatibilizer affected the continuity of the fibrils differently in 75/25 and 85/15 w/w% microfibrillar blends. In the case of normal blends the addition of compatibiliser reduced the size of the dispersed PET phase. The presence of PET microfibrils improved the tensile properties of the microfibrillar composites. The normal blends exhibited a relatively ductile failure during tensile loading in comparison with the microfibrillar composites. The microfibrillar nature of the dispersed phase was found to improve the stiffness of the composite rather than their impact strength.     

Thermal stability of poly(trimethylene terephthalate)

The first-order thermal degradation rates of poly(trimethylene terephthalate) [PTT] at 240-280 °C under non-oxidative conditions have been determined from the increase in allyl endgroups (¹H NMR) which closely match the rates determined from the decrease in molecular weight (intrinsic viscosity). Consequently, the predominant thermal degradation mechanism of PTT is consistent with concerted, electrocyclic oxo retro-ene chain cleavage under conditions pertinent to viable polymerization processes and efficient downstream extrusion and spinning into fiber. Although catalysts, additives and other reaction variables can influence the thermo-oxidative stability of polyesters including PTT, these factors have been found to have little or no effect on PTT thermal degradation rates under non-oxidative environments. The thermal stability of poly(butylene terephthalate) [PBT] has also been determined from butenyl endgroups (NMR) and molecular weight (IV). The activation energies (E_a) for both PTT and PBT thermal chain cleavage are similar to the reported E_as for poly(ethylene terephthalate) [PET] degradation, which is further supported by semi-empirical molecular orbital calculations on model compounds. However, both PTT and PBT undergo molecular weight decrease faster than PET. The apparent slower chain cleavage of PET is attributed to the contribution of productive chain propagation reactions due to unstable vinyl endgroups which alters the equilibrium stoichiometry compared to the relatively stable endgroups of PTT and PBT.     

Effect of short polyethylene terephthalate fibers on properties of ethylene-propylene diene rubber composites

The alteration in some properties of electron beam (EB) cured ethylene-propylene diene rubber (EPDM) reinforced by polyethylene terephthalate (PET) fiber was investigated in this study. Bonding system Resorcinol/Hexamethylenetetramine/Silica (RHS) was used to enhance the fiber/EPDM adhesion and to maintain optimum composite strength properties. Mechanical properties of composites namely; tensile strength, hardness and modulus at 100 % elongation have been enhanced by adding PET fibers and increasing irradiation dose. Moreover, the effect of fiber loading and irradiation dose on the soluble fraction behavior of the composite in benzene was also investigated. The soluble fraction of the composites decreased with increasing the fiber loading and irradiation dose. The extent of fiber alignment and strength of fiber-rubber interface adhesion were analyzed from the anisotropic swelling measurements. In addition, thermal stability of the composites was increased. Besides, the mechanical properties like tensile strength and stiffness were improved by thermal ageing. Scanning electron microscopy (SEM) for the fractured surfaces and Wide- angle X- ray diffraction (WAXD) of the investigated samples confirmed that the adhesion occurred between fibers and EPDM.     

高分子量PET／60PHB热致性液晶共聚酯的结构与性能

研究了固相缩聚过程中PET/60PHB共聚酯结构性能的变化。随着反应的进行,分子量增大,分子量分布宽度指数变小;玻璃化温度略增,熔融温度增加幅度较大;热稳定性明显提高。预聚体中主要存在PET的低共熔物或部分同二质晶,固相缩聚反应使PET结晶消失,PHB结晶形成并完善。固相缩聚大大改善了共聚酯的可纺性,用[η]为0.95dL/g的共聚酯制得断裂强度达到高强范围(1GPa)的初生纤维。     

聚对苯二甲酸乙二醇酯／蒙脱土复合物的制备与表征

分别采用蒙脱土与对苯二甲酸乙二醇酯(BHET)和与乙二醇(EG)混合的方法，通过原位插层聚合制备聚对苯二甲酸乙二醇酯／蒙脱土(PET／MMT)复合材料，研究了MMT含量对PET粘均相对分子质量、复合材料微观结构及热和结晶性能的影响。结果表明，随有机化MMT的加入量增加，PET的粘均相对分子质量降低；将有机化MMT分散在乙二醇中再聚合所得复合物中MMT分散更为均匀；MMT的加入使PET的玻璃化温度、冷结晶温度和维卡软化温度降低，BHET法的PET结晶度和热结晶温度增加，而EG法的PET结晶度和热结晶温度下降。     

Study on long fiber–reinforced thermoplastic composites prepared by in situ solid‐state polycondensation

Long glass fiber–reinforced thermoplastic composites were prepared by a new process, in situ solid‐state polycondensation (INSITU SSP). In this process reinforcing continuous fibers were impregnated by the oligomer of PET melt, and then the impregnated continuous fibers were cut to a desired length (designated prepreg); finally, the prepreg was in situ polymerized in the solid state to form the high molecular weight matrix. SEM, FTIR spectra, short‐beam shear stress test, flexural strength test, impact strength test, and the intrinsic viscosity measurement were used to investigate the wetting and interfacial adhesion, the mechanical properties of the composite, and the molecular weight of matrix resin in the composite. The results showed that the molecular weight of PET in the matrix resin and mechanical properties could be adjusted by controlling the SSP time and that the high level of interfacial adhesion between reinforcing fibers and matrix resin could be achieved by this novel INSITU SSP process, which are attributed to the good wetting of reinforcing fibers with low molecular weight oligomer melt as the impregnation fluid, the in situ formation of chemical grafting of oligomer chains onto the reinforcing fiber surface, and the in situ formation of the high molecular weight PET chains in the interphase regions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91:3959–3965, 2004     

PET/ZnO纳米复合材料的制备及结晶性能

通过纳米ZnO存在下的对苯二甲酸／乙二醇(TPA／EG)酯化和缩聚反应制备聚对苯二甲酸乙二醇酯(PET)／ZnO纳米复合材料，研究了纳米ZnO用量及其分散方式对PET粘均摩尔质量、纳米ZnO在复合物中的分散及聚乙二醇(PEG)结晶性能的影响。发现纳米ZnO及分散改性剂(PEG)的加入，对合成PET的粘均摩尔质量均有一定影响；纳米ZnO在EG中直接分散再缩聚形成的复合物中，纳米ZnO团聚严重、分散性差，PET的结晶度和结晶速率降低；在纳米ZnO分散过程中加入PEG可以降低纳米ZnO在复合物中的团聚，提高分散性，PET的结晶度和结晶速率提高。     

Crystallization,properties, and crystal and nanoscale morphology of PET–clay nanocomposites

The crystallization process and crystal morphology of poly(ethylene terephathalate) (PET)–clay nanoscale composites prepared by intercalation, followed by in‐situ polymerization, have been investigated by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM), dynamic scanning calorimetry (DSC), and X‐ray techniques, together with mechanical methods. Results of the nonisothermal crystallization dynamics show that the nanocomposites of PET (Nano‐PET) have 3 times greater crystallization rate than that of pure PET. The thermal properties of Nano‐PET showed heat distortion temperature (HDT) 20–50°C higher than the pure PET, while with a clay content of 5%, the modulus of Nano‐PET is as much as 3 times that of pure PET. Statistical results of particle distribution show that the average nanoscale size ranges from 10 to 100 nm. The particles are homogenously distributed with their size percentages in normal distribution. The agglomerated particles are 4% or so with some particles size in the micrometer scale. The morphology of exfoliated clay particles are in a diordered state, in which the morphology of the PET spherulitics are not easy to detect in most of microdomains compared with the pure PET. The molecular chains intercalated in the interlamellae of clay are confined to some extent, which will explain the narrow distribution of the Nano‐PET molecular weight. The stripe‐belt morphology of the intercalated clay show that polymer PET molecular chains are intercalated into the enlarged interlamellar space. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1139–1146, 1999     

环氧树脂/玻纤/BN导热绝缘复合材料制备研究

采用高温模压成型法制备环氧树脂/玻纤/BN导热复合材料,探讨了BN用量对复合材料力学性能、导热性能和电性能的影响,结果表明.当BN用量为10%时,复合材料的冲击强度和弯曲强度较佳;导热性能随BN用量的增加而提高,当BN用量为20%耐.热导率为0.7438 W/mk,此时复合材料仍保持较好的绝缘性能.     

Acetophenone‐assisted main‐chain photocrosslinking of poly(ethylene terephthalate)

Maximum gel fraction of 99.1% was obtained under continuous UV irradiation of a UV energy of 200 J cm^?2 on poly(ethylene terephthalate) (PET) containing only in presence of 2.9%(w/w) acetophenone (AP). The fragmented AP radicals abstract the hydrogen atoms of methylene units in PET, producing secondary methine radicals which couples to main‐chain crosslinks. The crystal structure of the crosslinked PET became disordered remarkably. The glass transition temperature disappeared and the peak thermal decomposition temperature was significantly retarded as much as 85°C. The crosslinking density and molecular weight between crosslinks reaches up to 0.129 mol g^?1 and 7.7 g mol^?1, respectively. Also tensile modulus and strength increased by 200 and 72% compared with those of the pristine PET respectively, resulting in more toughened PET. The solid‐state photocrosslinking may extend high‐temperature applications of PET with enhanced thermal and mechanical properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39802.     

Comparative Studies on the Mechanical,Degradation and Interfacial Properties between Jute and E-Glass Fiber-Reinforced PET Composites

Jute fiber mat (hessian cloth) reinforced PET-based composites (50% fiber by weight) and E-glass fiber matreinforced PET based composites (50% fiber by weight) were fabricated by compression molding and the mechanical properties tensile strength (TS), tensile modulus (TM), elongation at break (%), bending strength (BS), bending modulus (BM), impact strength (IS) and hardness (Shore-A) of the composites were evaluated and compared. The interfacial properties of the both composites were also compared. Water uptake test and soil degradation test were also investigated.     

Study of PET/PP/TiO2 microfibrillar‐structured composites,Part 2: Morphology and mechanical properties

Uncompatibilized and compatibilized (polypropylene grafted maleic anhydride as compatibilizer) polyethylene terephthalate (PET)/polypropylene (PP)/TiO₂ microfibrillar composites (MFC) were prepared by injection molding of the pelletized PET/PP/TiO₂ drawn strands. The morphology of PET fibrils and the distribution of TiO₂ particles in the composites were examined. After injection molding the preferential location of TiO₂ particles is still preserved. Because of the reinforcement effect of PET fibrils, the tensile properties and impact strength of the PET/PP MFC are improved compared with the pure PP. Incorporation of TiO₂ particles results in decrease of both tensile strength and impact strength of the composites. However, the compatibilized PET/PP/TiO₂ MFC demonstrate better mechanical properties compared with the uncompatibilized ones. DMA analysis shows that the glass transition temperature (T_g) of PET in the uncompatibilized PET/PP/TiO₂ MFC and the T_g of PP in the compatibilized PET/PP/TiO₂ MFC are elevated by about 2°C. The elevation of T_g is attributed to the preferential location of TiO₂ particles in the composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of alkaline treatment on physical,mechanical, and thermal characteristics of jute filler reinforced epoxy composites

With burgeoning environmental concerns worldwide, using natural fibers/fillers to produce composites rather than conventional fibers is on the rise. The current work focuses on the physical and thermomechanical characteristics of alkaline-treated jute filler-based epoxy composites. The composites have been prepared with different weight fraction of jute fillers (0%, 2.5%, 5%, 7.5%, 10%, and 12.5%) using hand layup process. The X-ray diffraction and Fourier transform infrared spectroscopy analysis observed that the alkali treatment of jute fillers improved the crystallinity and molecular structure, enhancing the interfacial and molecular bond between fillers and matrix. The mechanical characterizations of developed composites analyzed that the inclusion of treated jute fillers strengthened the tensile and flexural properties. The 5% filler-based composites have demonstrated maximum tensile strength (54.06 MPa) and modulus (3.12 GPa) with maximum flexural strength (67.55 MPa) and modulus (3.90 GPa). The viscoelastic characteristics of composites revealed that the 7.5% filler-based composite has the highest storage modulus (3.75 GPa), loss modulus (0.496 GPa), and glass transition temperature (91°C) due to greater interfacial interactions of molecules. The weight loss and degradation of composites analyzed with thermogravimetric analysis, and observed better thermal stability with treated jute fillers. The morphological analysis at fracture surfaces analyzed the brittle catastrophic failure of composites. Therefore, the finding produced better specific strength and stiffness with greater thermal stability for electronics equipment, packaging, and transportation.