Optimization of ultrasonic-assisted heterogeneous biodiesel production from palm oil: A response surface methodology approach

The use of ultrasonic processor in the heterogeneous transesterification of palm oil for biodiesel production has been investigated. Response surface methodology was employed to statistically evaluate and optimize the biodiesel production process catalyzed by two alkaline earth metal oxide catalysts i.e. BaO and SrO. SEM, surface analysis, AAS analysis and the Hammett indicator methods were used for characterization of the catalysts. Four different variables including reaction time (10-60 min), alcohol to oil molar ratio (3:1-15:1), catalyst loading (0.5-3.0 wt.%) and ultrasonic amplitude (25-100%) were optimized. Mathematical models were developed and used to predict the behavior of the process. The models were able to accurately predict the biodiesel yield with less than 5% error for both catalysts. The basic strength of the catalysts was the main reason of their high activities. This study confirmed that the ultrasonic significantly improved the process by reducing the reaction time to less than 50 min and the catalyst loading to 2.8 wt.% to achieve biodiesel yields of above 95%. The optimum alcohol to oil ratio was found to be at 9:1 while the best amplitudes were ∼ 70 and ∼ 80% for the BaO and SrO catalysts, respectively.     

Synthesis and analysis of multi-walled carbon nanotubes/oxides hybrid materials for polymer composite applications

Nanotubes-based nanocomposites to be used as polymer reinforcing/flame-retardant additives are synthesized by decomposition of isobutane at 600 °C. Catalytic chemical vapor deposition (CCVD) is carried out over 17 wt%Fe-catalysts supported on various oxides (Al₂O₃, MgO, CaO, SrO or BaO) reduced at 600 °C. Catalysts utilized and carbonaceous deposits obtained are systematically characterized by the use of several analysis techniques, in order to investigate the influence of catalyst specifics on reaction yield, selectivity and characteristics (crystallinity and purity) of the grown nanotubes. The results show that the support greatly influences the catalyst performance. The lack of metallic iron renders Fe/SrO- and Fe/BaO-catalysts inactive. Fe/Al₂O₃ catalysts exhibit the highest catalytic activity, but give rise to scarce selectivity and large metallic impurity contents. Contrarily, using Fe/MgO and Fe/CaO catalysts leads to lower yields, but allows reducing impurities and remarkably improving selectivity and nanotube crystallinity.     

Biodiesel from fried vegetable oils via transesterification by heterogeneous catalysis

Three solid catalysts have been tested in the transesterification of fried oils: CaO, SrO, K₃PO₄. For CaO and SrO the different efficiency, between their use as powder or granules, has been examined. Another investigated aspect has been the catalytic activity at different catalyst loadings and recycles. At the end granules have been employed in a catalytic bed reactor, comparing results with batch systems. Results have shown that using catalyst as granule does not affect the yields after 3 h of reaction. The use of the catalytic bed reactor has given the possibility to perform the transesterification maintaining the catalyst separated from the reactants, without loss of efficiency; in fact the comparison between trials in batch reactor and in catalytic bed system has not shown differences in yields. After 3 h of reaction, at 65 °C, 5 wt% of catalyst, we have had the following FAME yields: 92% for CaO, 86% for SrO, 78% for K₃PO₄. The transesterification reaction has shown a sensitive influence respect to K₃PO₄ granules amount used; in fact the yield has reached the 85% using 10 wt% of catalyst. The reutilization of the catalyst, without regeneration, has shown a loss of efficiency of about 10-20% in decreasing yield.     

Promotion of palladium-based catalysts on metal monolith for partial oxidation of methane to syngas

Four different modifications of alumina were prepared for use as the support for a Pd catalyst used for the partial oxidation of methane to syngas. The catalysts were washcoated on a metallic monolith in order to determine their activities at high gas flow rates. Compared with the Pd/Al₂O₃ catalyst, enhanced partial oxidation activities were observed with the Pd/CeO₂/Al₂O₃, Pd/CeO₂/BaO/Al₂O₃ and Pd/CeO₂/BaO/SrO/Al₂O₃ catalysts. The palladium particles were better dispersed in the presence of CeO₂ and SrO. Adding BaO, CeO₂ and BaO–CeO₂ to γ-Al₂O₃ prevented the transformation of the alumina phase during the 3-day aging process at 1000 °C, providing the support with some level of thermal stability. The addition of small amounts of SrO to the CeO₂/BaO/Al₂O₃ support enhanced the thermal stability of the Pd particles and minimized their sintering. The triply promoted Pd catalyst studied in this work was effective in carrying out partial oxidation at high temperatures, with BaO and CeO₂ promoting the thermal stability of the support, CeO₂ and SrO dispersing the Pd particles and SrO anchoring the Pd particles strongly to the support. The composition of the catalyst which gave both the highest partial oxidation activity and the best thermal stability was Pd(2)/CeO₂(23)/BaO(11)/SrO(0.8)/Al₂O₃.     

Transesterification of palm oil and esterification of palm fatty acid in near- and super-critical methanol with SO4-ZrO2 catalysts

Sulfated zirconia (SO₄-ZrO₂) catalysts, prepared with three different sulfur loading contents (0.75%, 1.8% and 2.5%) at two calcination temperatures (500 °C and 700 °C), were tested for use in the transesterification of purified palm oil (PPO) and the esterification of palm fatty acid (PFA) in near-critical and super-critical methanol. Techniques including BET, XRD, NH₃- and CO₂-TPD revealed that the sulfur content and calcination temperature strongly affects the catalyst base-acid site, specific surface area, average pore size, phase structure, and thus the catalytic reactivity. The most suitable sulfur loading content was found to be 1.8% and the optimum calcination temperature 500 °C. The results show that the use of SO₄-ZrO₂ reduces esterification reaction times, the amount of methanol necessary and the required reaction temperature. The reactions at 250 °C in the presence of the SO₄-ZrO₂ catalyst at 0.5 w/w% catalyst to PPO or PFA were found to give the highest FAMEs conversions. Under these conditions, 90% and 75% conversions were achieved within 10 and 1 min from PPO (at 25:1 MeOH:PPO molar ratio) and PFA (at 6:1 MeOH:PFA molar ratio), respectively.     

Reduction of high content of free fatty acid in sludge palm oil via acid catalyst for biodiesel production

In this study, sulphuric acid (H₂SO₄) was used in the pretreatment of sludge palm oil for biodiesel production by an esterification process, followed by the basic catalyzed transesterification process. The purpose of the pretreatment process was to reduce the free fatty acids (FFA) content from high content FFA (> 23%) of sludge palm oil (SPO) to a minimum level for biodiesel production (> 2%). An acid catalyzed esterification process was carried out to evaluate the low content of FFA in the treated SPO with the effects of other parameters such as molar ratio of methanol to SPO (6:1-14:1), temperature (40-80 °C), reaction time (30-120 min) and stirrer speed (200-800 rpm). The results showed that the FFA of SPO was reduced from 23.2% to less than 2% FFA using 0.75% wt/wt of sulphuric acid with the molar ratio of methanol to oil of 8:1 for 60 min reaction time at 60 °C. The results on the transesterification with esterified SPO showed that the yield (ester) of biodiesel was 83.72% with the process conditions of molar ratio of methanol to SPO 10:1, reaction temperature 60 °C, reaction time 60 min, stirrer speed 400 rpm and KOH 1% (wt/wt). The biodiesel produced from the SPO was favorable as compared to the EN 14214 and ASTM D 6751 standard.     

Identification of potential metal oxides for NO2 capture: A density functional theory study

Air pollution issues have become inevitable, and it is necessary to prepare ways to prevent them from eventually affecting human health. This study thermodynamically investigated the NO₂ capture materials based on metal oxide systems using first-principles approaches. In particular, the NO₂ capture performances of the seven compounds CaO, MnO, NiO, SrO, BaO, TiO₂, and SnO₂ were assessed. Herein, BaO and SrO were found to possess the ability to capture NO₂ until the temperature of 757 and 691 K, respectively, at pressures of 0.001-bar NO₂ and 0.01-bar O₂. Furthermore, NO₂ adsorption on a BaO–SrO alloy system was systematically analyzed. The NO₂ adsorption strength on the alloy was found to be −1.732 eV, indicating that NO₂ is chemisorbed on this system. Bader charge results also demonstrated the interactions between the NO₂ adsorbate and the BaO/SrO/BaO(1 0 0) adsorbent.     

Transesterification of soybean oil to biodiesel using CaO as a solid base catalyst

In this study, transesterification of soybean oil to biodiesel using CaO as a solid base catalyst was studied. The reaction mechanism was proposed and the separate effects of the molar ratio of methanol to oil, reaction temperature, mass ratio of catalyst to oil and water content were investigated. The experimental results showed that a 12:1 molar ratio of methanol to oil, addition of 8% CaO catalyst, 65 °C reaction temperature and 2.03% water content in methanol gave the best results, and the biodiesel yield exceeded 95% at 3 h. The catalyst lifetime was longer than that of calcined K₂CO₃/γ-Al₂O₃ and KF/γ-Al₂O₃ catalysts. CaO maintained sustained activity even after being repeatedly used for 20 cycles and the biodiesel yield at 1.5 h was not affected much in the repeated experiments.     

Microwave irradiation-assisted transesterification of soybean oil to biodiesel catalyzed by nanopowder calcium oxide

This study examined the effect of a heterogeneous base catalyst on the transesterification of soybean oil assisted by microwave irradiation. The results showed that nanopowder calcium oxide (nano CaO) was very efficient in converting soybean oil to biodiesel, and microwave irradiation is more efficient than the conventional bath for biodiesel production. However, the water content of methanol can not improve the conversion rate catalyzed by nano CaO.The suitable reaction conditions that can reach a 96.6% of conversion rate were methanol/oil molar ratio, 7:1; amount of catalyst used, 3.0 wt.%; reaction temperature, 338 K; and reaction time, 60 min. The biodiesel produced is within the limits prescribed by the standard of EN-14214.     

Production of ethyl ester from crude palm oil by two-step reaction with a microwave system

The production of ethyl esters of fatty acids from a feed material of crude palm oil (CPO) with a high free fatty acid (FFA) content under microwave assistance has been investigated. Parametric studies have been carried out to investigate the optimum conditions for the esterification process (amount of ethanol, amount of catalyst, reaction time, and microwave power). As a result, a molar ratio of FFA to ethanol of 1:24 with 4% wt./wt. of H₂SO₄/FFA, a microwave power of 70 W, and a reaction time of 60 min have been identified as optimum reaction parameters for the esterification process aided by microwave heating. At the end of the esterification process, the amount of FFA had been reduced from 7.5 wt.% to less than 2 wt.%. Similar results were obtained following conventional heating at 70 °C, but only after a reaction time of 240 min. Transesterification of the esterified palm oil has been accomplished with a molar ratio of CPO to ethanol of 1:4, 1.5 wt.% KOH as a catalyst, a microwave power of 70 W, and a reaction time of 5 min. This two-step esterification and transesterification process provided a yield of 80 wt.% with an ester content of 97.4 wt.%. The final ethyl ester product met with the specifications stipulated by ASTM D6751-02.     

Synthesis of Biodiesel from Canola Oil Using Heterogeneous Base Catalyst

A series of alkali metal (Li, Na, K) promoted alkali earth oxides (CaO, BaO, MgO), as well as K₂CO₃ supported on alumina (Al₂O₃), were prepared and used as catalysts for transesterification of canola oil with methanol. Four catalysts such as K₂CO₃/Al₂O₃ and alkali metal (Li, Na, K) promoted BaO were effective for transesterification with >85 wt% of methyl esters. ICP-MS analysis revealed that leaching of barium in ester phase was too high (~1,000 ppm) when BaO based catalysts were used. As barium is highly toxic, these catalysts were not used further for transesterification of canola oil. Optimization of reaction conditions such as molar ratio of alcohol to oil (6:1–12:1), reaction temperature (40–60 °C) and catalyst loading (1–3 wt%) was performed for most efficient and environmentally friendly K₂CO₃/Al₂O₃ catalyst to maximize ester yield using response surface methodology (RSM). The RSM suggested that a molar ratio of alcohol to oil 11.48:1, a reaction temperature of 60 °C, and catalyst loading 3.16 wt% were optimum for the production of ester from canola oil. The predicted value of ester yield was 96.3 wt% in 2 h, which was in agreement with the experimental results within 1.28%.     

Biodiesel production through transesterification over natural calciums

Transesterification of palm kernel oil (PKO) with methanol over various natural calciums, including limestone calcite, cuttlebone, dolomite, hydroxyapatite, and dicalcium phosphate, has been investigated at 60 °C and 1 atm. The study showed that dolomite, mainly consisting of CaCO₃ and MgCO₃, is the most active catalyst. The calcination temperature largely affected the physicochemical properties, as evidenced by N₂ adsorption-desorption measurement, TGA, SEM and XRD, and the transesterification performance of the resultant catalysts. It was found that the calcination of dolomite at 800 °C resulted in a highly active mixed oxide. CaO was suggested to be the catalytically active site responsible for the methyl ester formation. Under the suitable reaction conditions, the amount of dolomite calcined at 800 °C = 6 wt.% based on the weight of oil, the methanol/oil molar ratio = 30, and the reaction time = 3 h, the methyl ester content of 98.0% can be achieved. The calcined dolomite can be reused many times. The analyses of some important fuel properties indicated that the biodiesel produced had the properties that meet the standard of biodiesel and diesel fuel issued by the Department of Energy Business, Ministry of Energy, Thailand.     

Biodiesel production using alumina-supported calcium oxide: An optimization study

This study consists of the optimization of the methyl ester yields produced via transesterification of palm oil using CaO/Al₂O₃ solid base catalyst. Response Surface Methodology (RSM) in combination with Central Composite Design (CCD) was used to optimize the operating parameters. Alcohol/oil molar ratio, catalyst content in the reaction medium and reaction temperature were chosen as the variables and the response selected was the amount of methyl ester yields. All the reactions were performed in a batch laboratory scale reactor for 5 h; the optimum reaction conditions obtained were approximately alcohol/oil molar ratio of 12:1, catalyst content of 6 wt.% and reaction temperature of 65 °C. The results from ICP-MS exhibited insignificant leaching of the CaO active species into the reaction medium and the reusability of the catalyst was successfully tested in two subsequent cycles. Under certain reaction conditions the glycerol obtained was almost colorless.     

Solid oxide derived from waste shells of Turbonilla striatula as a renewable catalyst for biodiesel production

Biodiesel production via transesterification of mustard oil with methanol using solid oxide catalyst derived from waste shell of Turbonilla striatula was investigated. The shells were calcined at different temperatures for 4 h and catalyst characterizations were carried out by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), Fourier transform infrared spectrometer (FT-IR), thermogravimetric analysis (TGA)/differential scanning calorimetry (DSC) and Brunauer-Emmett-Teller (BET) surface area measurements . Formation of solid oxide i.e. CaO was confirmed at calcination temperature of 800 °C. The effect of the molar ratio of methanol to oil, the reaction temperature, catalyst calcination temperature and catalyst amount used for transesterification were studied to optimize the reaction conditions. Biodiesel yield of 93.3% was achieved when transesterification was carried out at 65 ± 5 °C by employing 3.0 wt.% catalyst and 9:1 methanol to oil molar ratio. BET surface area indicated that the shells calcined in the temperature range of 700 °C-900 °C exhibited enhanced surface area and higher pore volume than the shells calcined at 600 °C. Reusability of the catalysts prepared in different temperatures was also investigated.     

Catalytic effect of alkaline earth oxides on carbothermic formation of hexagonal boron nitride

Effect of MgO, CaO and BaO on carbothermic formation of hexagonal boron nitride (h-BN) was investigated. B₂O₃–C mixtures containing alkaline earth oxide additives were reacted at 1500 °C for 30–120 min in nitrogen atmosphere. Formed phases in the reaction products were determined by powder-XRD analyses, and amounts of the constituents were determined by chemical analyses. Particle size and morphology of the formed h-BN powders were examined by FESEM and particle size distributions were determined by particle size analyzer. Addition of alkaline earth oxides was found to increase the amount and grain size of h-BN significantly and to decrease the amount of B₄C formed in the system. Investigated alkaline earth oxides presented similar catalytic effects according to chemical analyses and FESEM observations. While the average particle size of h-BN powder obtained from plain mixture was 149 nm, those obtained from MgO, CaO and BaO containing mixtures were 297, 367 and 429 nm, respectively.     

Surface Properties of CaO (or BaO)–La2O3–MgO Catalysts and Their Performance in Oxidative Coupling of Methane

CaO–La₂O₃–MgO and BaO–La₂O₃–MgO catalysts with different compositions have been studied for their bulk and surface properties (viz. crystal phases, surface area, acidity/acid strength distribution, basicity/base strength distribution, etc.) and catalytic activity/selectivity in the oxidative coupling of methane (OCM) at different processing conditions (reaction temperature, 700–850°C; CH₄/O₂ ratio in feed, 3·0, 4·0 and 8·0 and GHSV, 102000 and 204000 cm³ g⁻¹ h⁻¹). The surface acidity and strong basicity of La₂O₃–MgO are found to be increased due to the addition of a third component (CaO or BaO), depending upon its concentration in the catalyst. The addition of CaO or BaO to La₂O₃–MgO OCM catalyst causes a significant improvement in its performance. Both the CaO- and BaO-containing catalysts show a high activity and selectivity at 800°C, whereas, the activity and selectivity of BaO-containing catalysts at 700°C is lower than that of CaO-containing catalysts. © 1997 SCI.     

Iron porphyrin-based cathode catalysts for polymer electrolyte membrane fuel cells: Effect of NH3 and Ar mixtures as pyrolysis gases on catalytic activity and stability

Ten different catalysts were prepared by loading 66 wt% ClFeTMPP on N330, a furnace grade carbon black, and pyrolyzing this catalyst precursor for 10 min at 950 °C in a NH₃/Ar gas mixture with various NH₃ volume fractions (from 0% to 100%). The activity and stability of these catalysts were measured in a fuel cell and compared. The only stable catalyst, although the least active, among these was the one pyrolyzed in pure Ar. A notable leap in catalytic activity, but drop in stability, was observed for all catalysts pyrolyzed in gas mixtures containing NH₃, even with a mere volume fraction of 1.3% NH₃ in the pyrolysis gas mixture. Catalytic activities increased, while stability decreased with increasing volume fraction of NH₃. The physicochemical properties of these catalysts were correlated with their electrochemical behaviour observed in fuel cell tests. It was found that a volume fraction of only 1.3% NH₃ was enough to double the micropore surface area, the surface nitrogen and iron concentrations in the resulting catalyst. Since the active sites are believed to be of the Fe/N/C type, the sharp increase in catalytic activity with as little as 1.3% NH₃ is attributed to the concurrent increase in microporous surface area, N and Fe surface contents in these catalysts. The only property that apparently correlates with stability is the degree of graphitization of the catalyst, which was estimated either from either X-ray diffraction and Raman spectroscopy measurements. Lastly, it was found that the catalysts’ peroxide yield, resulting from the partial reduction of O₂, does not correlate with their degree of stability.     

Synthesis and characterization of manganese oxide-doped dicalcium silicates obtained from rice hull ash

This work describes the synthesis and hydration behavior of dicalcium silicates doped with manganese. The syntheses were performed using silica obtained from rice hull ash. The solids (SiO₂, CaO and MnO) were weighed in stoichiometric proportions to prepare silicates having a ratio (Ca + Mn)/Si = 2. Insertion of manganese varied from 1 to 10% (mol). Solids were grounded and water was added rendering aqueous suspensions. The suspensions were sonicated for 60 min in an ultrasonic bath. After drying, the resulting solids were grounded and burned at 800 °C. The preparation of calcium silicates containing up to 10% of manganese oxide was observed.Hydration degree of a dicalcium silicate and calcium silicate containing 5% of manganese was determined by thermal analysis. Both materials present similar behavior. Hydration degree reaches approximately 70% after 60 days.     

Effect of alkaline earth promoters (MgO,CaO, and BaO) on the activity and coke formation of Ni catalysts supported on nanocrystalline Al2O3 in dry reforming of methane

Ni/Al₂O₃ promoted catalysts with alkaline earth metal oxides (MgO, CaO, and BaO) were prepared and employed in dry reforming of methane (DRM). The catalysts were prepared by impregnation method and characterized by XRD, BET, TPR, TPO, and SEM techniques. The obtained results showed that the addition of MgO, CaO, and BaO as promoter decreased the surface area of catalysts (S_BET). The catalysis results exhibited that adding alkaline earth promoters (MgO, CaO, and BaO) enhanced the catalytic activity and the highest activity was observed for the MgO promoted catalyst. TPR analysis showed that addition of MgO increased the reducibility of nickel catalyst and decreased the reduction temperature of NiO species. The TPO analysis revealed that addition of promoters decreased the amount of deposited coke; and among the studied promoters, MgO has the most promotional effect for suppressing the carbon formation. SEM analysis confirmed the formation of whisker type carbon over the spent catalysts.     

Ca and Zn mixed oxide as a heterogeneous base catalyst for transesterification of palm kernel oil

Transesterification of palm kernel oil with methanol over mixed oxides of Ca and Zn has been investigated batchwise at 60 °C and 1 atm. CaO·ZnO catalysts were prepared via a conventional co-precipitation of the corresponding mixed metal nitrate solution in the presence of a soluble carbonate salt at near neutral conditions. The catalysts were characterized by using techniques of X-ray diffraction (XRD), scanning electron microscope (SEM), and thermogravimetric analysis (TGA). The results indicated that the mixed oxides possess relatively small particle sizes and high surface areas, compared to pure CaO and ZnO. Moreover, the combination of Ca and Zn reduced the calcination temperature required for decomposition of metal carbonate precipitates to active oxides. Influences of Ca/Zn atomic ratio in the mixed oxide catalyst, catalyst amount, methanol/oil molar ratio, reaction time, and water amount on the methyl ester (ME) content were studied. Under the suitable transesterification conditions at 60 °C (catalyst amount = 10 wt.%, methanol/oil molar ratio = 30, reaction time = 1 h), the ME content of >94% can be achieved over CaO·ZnO catalyst with the Ca/Zn ratio of 0.25. The mixed oxide can be also applied to transesterification of palm olein, soybean, and sunflower oils. Furthermore, the effects of different regeneration methods on the reusability of CaO·ZnO catalyst were investigated.