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针对某钢厂100t转炉→LF钢包精炼炉→板坯连铸机工艺流程和生产试验数据,探讨了板坯连铸一种内外弧型中间裂纹的发生机制。结果表明,连铸坯鼓肚收缩应变是中间裂纹产生的外因,钢的化学成分决定其高温力学性能,是中间裂纹产生的内因。某钢厂连铸板坯中间裂纹的产生是连铸坯鼓肚收缩应变和钢种的高温力学性能共同作用的结果,而弯曲矫直应变是中间裂纹扩展的重要影响因素,可能导致中间裂纹的扩展。结合钢种和铸坯规格的合理辊缝设计对控制中间裂纹至关重要。 相似文献
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为了控制梅钢1 650板坯连铸包晶钢过程铸坯内裂纹发生,基于梅钢1 650板坯连铸机生产实际,建立了1 560mm×230mm断面包晶钢铸坯凝固过程三维热/力耦合有限元模型,揭示了铸坯凝固过程各冷却区内的温度场分布规律和铸坯压下过程应力与变形行为演变规律。结果表明,铸坯在结晶器及零段内冷却强度大,沿拉坯及其垂直方向的温度分布梯度大;在实施铸坯凝固末端压下过程中,铸坯宽面中心与宽向1/4处的表面变形及应力变化较为同步,且靠近铸坯内弧侧凝固前沿的塑性应变最大,铸坯应力最大值集中在角部区域;目前梅钢包晶钢连铸压下区间设置不当,易引发铸坯产生内部裂纹。 相似文献
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试验研究了电磁搅拌的电流(150~500 A)对重轨钢U75V等钢种(mm)280×380、280×325连铸坯冶金质量的影响。结果表明,当电流由250A提高至500A时,重轨钢U75V铸坯中心区等轴晶率由18.8%增至36.2%,夹杂总量由8.53mg/10kg降至4.68mg/10kg,中心疏松、偏析、缩孔、中心裂纹和中间裂纹等缺陷≤1.0级别的比例达98%。中碳钢连铸电磁搅拌电流为350~400A,低碳钢连铸电磁搅拌电流为250A时,铸坯内部缺陷≤1.0级的比例分别为93%和90%。 相似文献
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E. B. Hawbolt F. Weinberg J. K. Brimacombe 《Metallurgical and Materials Transactions B》1979,10(2):229-236
Continuously cast billet sections containing halfway cracks and in-plant, hot rolled rod from the same heat have been examined
for open defects. It was found that significant open defects were present in the steel after a reduction of 4:1. A direct
correlation between initial crack dimensions and open defects after a given reduction could not be made as the initial crack
configuration varied appreciably along the billet length. Laborav scale, hot rolling of small continuously cast billet sections
containing a known halfway crack configuration showed hot reductions greater than 6:1 are necessary to effectively close halfway
cracks. This is applicable for cracks oriented both parallel and prependicular to the rolling plane. Small pores and lines
of inclusions present in material reduced 10:1 did not affect the low temperature fracture stress of the steel. 相似文献
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Cost-effectiveness of providing insurance benefits for posthospital psychiatric halfway house stays.
Coursey Robert D.; Ward-Alexander Lucia; Katz Bonnie 《Canadian Metallurgical Quarterly》1990,45(10):1118
A model insurance benefit package for posthospitalization psychiatric halfway house care was developed and administered to 32 hospitalized mentally ill persons. The therapeutic and cost effectiveness of providing a 120-day benefit package was examined over a 14-mo posthospitalization period. This was compared with the effectiveness of hospitalization benefits alone for the same patients over the 42 mo prior to halfway house admission. In terms of therapeutic efficacy, there was no significant deterioration after hospitalization release in either the symptom or behavioral coping scales, except for an increase in somatization. Yearly hospital recidivism rates fell from 79% to 29%, and the average yearly length of hospital stay per patient fell from 83 days to 18 days. In terms of cost-effectiveness, halfway house benefits saved the insurers 59% of their hospitalization costs. The implications of these findings are discussed. (PsycINFO Database Record (c) 2010 APA, all rights reserved) 相似文献
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To control the halfway cracks and shrinkage cavities during bloom continuous casting (CC) process, final electromagnetic stirring (F-EMS) and soft reduction techniques have been coordinately optimised. The halfway crack and shrinkage cavity can be successfully controlled by adopting the CC technique parameters described as follows: (1) casting speed is 0.62 m min-1, (2) secondary cooling water ratio is 0.2?L?kg?1, (3) reduction amount is 18?mm; (4) reduction region ranges from 19.9?m (location of M3 roller) to 25.4?m (location of M9 roller) distance from meniscus; and (5) corresponding distributions of reduction amount for each roller are 1, 1, 2, 3, 4, 4, and 3?mm along the casting direction. As compared to origin scheme for bearing steel, the difference between the maximum and minimum segregation degrees at the strand centre can be reduced from 0.35 to 0.09 under the optimal case. 相似文献
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本文针对酒泉钢铁公司连铸机的实际生产情况,分析了影响连铸板坯中心裂纹的因素,提出了相应的预防措施。在设备管理上,确定铸机使用标准及精度值,保证连铸机良好的运行状况是防止产生中心裂纹的基础;在工艺操作上,通过控制钢水过热度、控制钢水硫、磷含量及适当降低二冷水强度有效地降低了板坯中心裂纹。 相似文献
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试验T91钢(/%:0.10C,0.30Si,0.45Mn,0.012P,0.005S,8.90Cr,0.95Mo,0.08Nb,0.22V)的生产流程为60t UHP EAF-AOD-LF-VD-240 mm×240 mm坯连铸-加热-连轧。对超声波探伤不合格的T91钢Φ90 mm材低倍检验结果表明,钢材存在中心裂纹和孔洞;通过金相分析得出,缺陷出现三种特征:(1)过烧型孔洞和裂纹;(2)连铸坯带来的轴心晶间裂纹;(3)铸坯的缩孔。通过连铸Ⅰ、Ⅱ和Ⅲ区二冷水量分别由原28、31和17 L/min优化成15、18和10 L/min,并通过控制连铸坯加热温度,使连铸坯中心的等轴晶比率由原14%提高至25%以上,铸坯的中心裂纹级别由2.0降至0.5以下,T91钢材的超声波探伤不合格率由5%降至0.2%以下 相似文献
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Eight halfway houses for alcoholics were surveyed and compared to other halfway houses for alcoholics, and halfway houses for the non-alcoholic mentally ill, as described in previous studies. The halfway houses for alcoholics surveyed in the present report may be separated into two principal groups: (a) a self-supporting profit-oriented type with an autonomous owner-operator, and (b) a board-controlled and supported type usually receiving group or institutional support. Regardless of group membership, however, none of the halfway houses for alcoholics in the present study matched the high standards set by halfway houses for the non-alcoholic mentally ill as described in other reports. Recent events indicate that halfway houses will be responsible for an increasing portion of persons requiring a structured, supportive or sheltered environment. This paper examines the ability of halfway houses for alcoholics to provide adequate residential care services. Additionally, disparities between alcoholism and non-alcoholism halfway houses regarding staffing, professionalised orientation, and adjunct services are scrutinised. The effectiveness of halfway houses is analysed, and suggestions for future utilisation of alcoholic halfway houses are advanced. 相似文献
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研究了小方坯的表面裂纹和中心裂纹的成因,指出完善二冷配水制度,严格规范操作和保持连铸机的状态良好很重要。 相似文献
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针对异型坯连铸过程中出现较多表面纵裂的问题,使用有限元软件ABAQUS建立铸坯二维微段模型,使用Fortran语言编写表面热流子程序DFLUX模拟铸坯在结晶器内的凝固传热过程,使用接触算法与重启动技术分析铸坯在热应力、表面摩擦力及钢水静压力下坯壳的受力状态。结合材料力学属性分析得出,[R]角、腹板中心、翼缘中心与窄面中心位置为异型坯表面纵裂纹最易萌生区域,[其中R]角处距离弯月面约200 mm处更容易萌生表面纵裂纹,腹板、翼缘中心与窄面中心距离弯月面180 mm处更容易萌生表面纵裂纹。 相似文献
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板坯中间裂纹产生的原因及预防措施 总被引:1,自引:0,他引:1
根据本钢炼钢厂工艺流程的生产数据,通过对板坯中间裂纹出现规律及形态的研究,探讨了中间裂纹的成因。认为钢中硫、磷等杂质元素的晶间偏析是中间裂纹产生的内因,而辊缝、二冷系统、拉速、钢水过热度是裂纹产生和扩展的外因.提出了相应的控制措施. 相似文献