Fuel consumption and emissions from a diesel power generator fuelled with castor oil and soybean biodiesel

This work investigates the impacts on fuel consumption and exhaust emissions of a diesel power generator operating with biodiesel. Fuel blends with 5%, 20%, 35%, 50%, and 85% of soybean biodiesel in diesel oil, and fuel blends containing 5%, 20%, and 35% of castor oil biodiesel in diesel oil were tested, varying engine load from 9.6 to 35.7 kW. Specific fuel consumption (SFC) and the exhaust concentrations of carbon dioxide (CO₂), carbon monoxide (CO), and hydrocarbons (HC) were evaluated. The engine was kept with its original settings for diesel oil operation. The results showed increased fuel consumption with higher biodiesel concentration in the fuel. Soybean biodiesel blends showed lower fuel consumption than castor biodiesel blends at a given concentration. At low and moderate loads, CO emission was increased by nearly 40% and over 80% when fuel blends containing 35% of castor oil biodiesel or soybean biodiesel were used, respectively, in comparison with diesel oil. With the load power of 9.6 kW, the use of fuel blends containing 20% of castor oil biodiesel or soybean biodiesel increased HC emissions by 16% and 18%, respectively, in comparison with diesel oil. Exhaust CO₂ concentration did not change significantly, showing differences lower than ±3% of the values recorded for diesel oil operation, irrespective of biodiesel type, concentration and the load applied. The results demonstrate that optimization of fuel injection system is required for proper engine operation with biodiesel.     

Effect of alternative fuels on exhaust emissions during diesel engine operation with matched combustion phasing

The present work focuses on an experimental comparison of diesel emissions produced by three fuels: an ultra low sulfur diesel fuel (BP15), a pure soybean methyl-ester biodiesel fuel (B100), and a synthetic Fischer-Tropsch fuel (FT), practically free of sulfur and aromatic compounds, and produced in a gas-to-liquid process. The study was carried out using a 2.5 L direct injection common-rail turbodiesel engine operated at 2400 rpm and 64 N m torque (19% of maximum torque). The engine was tested with single and split (pilot and main) injections and without exhaust gas recirculation (EGR). The study has two objectives. The first objective is to investigate the impact of the start of injection (SOI) on performance and emissions of each fuel. The second objective is to study the isolated impacts of the test fuels on pollutant emissions by adjusting the injection parameters (SOI and fuel rail pressure) for each fuel, while producing practically the same combustion phasing. When the combustion phasing occurs similarly, this study has confirmed that the FT fuel can reduce all regulated diesel emissions under both single and split injection strategies. Finally, it has been confirmed that biodiesel can reduce particle mean diameter in comparison with BP15. However, higher PM mass emission for B100 has been observed under the condition of matched combustion phasing. The increase of the PM mass emission is probably due to the unburned or partially burned hydrocarbon (HC) emissions.     

Oxygenated blend design and its effects on reducing diesel particulate emissions

In order to meet Euro IV emission standards, diesel vehicles are compelled to install exhaust aftertreatment devices, which largely increases the overall cost. This paper explores the possibility to significantly reduce the particulate matter (PM) emissions by new fuel design. Several oxygenated blends were obtained by mixing the biodiesel, ethanol, dimethyl carbonate (DMC), and diesel fuels. The tests were conducted on two heavy-duty diesel engines, both with a high-pressure injection system and a turbocharger. The total PM and its dry soot (DS) and soluble organic fraction (SOF) constituents were analyzed corresponding to their specific fuel physiochemical properties. A blended fuel that contains biodiesel, DMC, and high cetane number diesel fuels was chosen eventually to enable the diesel engines to meet the Euro IV emission regulation. Based on the test results, the basic design principles were derived for the oxygenated blends that not only need the high oxygen content, but also the high cetane number and the low sulfur and low aromatic contents.     

Characteristics of polycyclic aromatic hydrocarbons emissions of diesel engine fueled with biodiesel and diesel

With mutagenic and carcinogenic potential, polycyclic aromatic hydrocarbons (PAHs) from mobile source exhaust have contributed to a substantial share of air toxics. In order to characterize the PAHs emissions of diesel engine fueled with diesel, biodiesel (B100) and its blend (B20), an experimental study has been carried out on a direct-injection turbocharged diesel engine. The particle-phase and gas-phase PAHs in engine exhaust were collected by fiberglass filters and “PUF/XAD-2/PUF” cartridges, respectively, then the PAHs were determined by a gas chromatograph/mass spectrometer (GC/MS). The experimental results indicated that comparing with diesel, using B100 and B20 can greatly reduce the total PAHs emissions of diesel engine by 19.4% and 13.1%, respectively. The Benzo[a]Pyrene (BaP) equivalent of PAHs emissions were also decreased by 15.0% with the use of B100. For the three fuels, the gas-phase PAHs emissions were higher than particle-phase PAHs emissions and the most abundant PAH compounds from engine exhaust were naphthalene and phenanthrene. The analysis showed that there was a close correlation between total PAHs emissions and particulate matter (PM) emissions for three fuels. Furthermore, the correlation became more significant when using biodiesel.     

Potential for reducing emissions in a diesel engine by fuelling with conventional biodiesel and Fischer-Tropsch diesel

A gas-to-liquid (GTL) fuel derived from Low Temperature Fischer-Tropsch process has been tested in an automotive diesel engine fulfilling Euro 4 emissions regulations. Both regulated and non-regulated emissions have been compared with those of a commercial diesel fuel, a commercial biodiesel fuel and a GTL-biodiesel fuel (30% and 70% v/v, respectively) in order to check blending properties, synergistic effects and compatibility between first and second generation production technologies for biofuel consumption in current diesel engines. After presenting a detailed literature review, and confirming that similar efficiencies are attained with the four tested fuels under identical road-like operating conditions (this meaning fuel consumption is inversely proportional to their heating values), significant reductions in smoke opacity, particulate matter emissions and particle number concentration were observed with both GTL and biodiesel fuels, with small changes in NO_x emissions. Compared with the reductions in PM emissions derived from the use of biodiesel fuels, those derived from using GTL fuels were quite similar, despite its lower soot emissions reductions. This can be explained by the lower volatile organic fraction of the PM in the case of GTL. By adequately blending both fuels, a considerable potential to optimise the engine emissions trade-off is foreseen.     

Biodiesel combustion in an optical HSDI diesel engine under low load premixed combustion conditions

An optically accessible single-cylinder high-speed direct-injection (HSDI) diesel engine was used to investigate the spray and combustion processes for biodiesel blends under different injection strategies. The experimental results indicated that the heat release rate was dominated by a premixed combustion pattern and the heat release rate peak became smaller with injection timing retardation. The ignition and heat release rate peak occurred later with increasing biodiesel content. Fuel impingement on the wall was observed for all test conditions. The liquid penetration became longer and the fuel impingement was stronger with the increase of biodiesel content. Early and late injection timings result in lower flame luminosity due to improved mixing with longer ignition delay. For all the injection timings, lower soot luminosity was seen for biodiesel blends than pure diesel fuel. Furthermore, NO_x emissions were dramatically reduced for premixed combustion mode with retarded post-TDC injection strategies.     

Biodiesel combustion,emissions and emission control

The use of biodiesel is rapidly expanding around the world, making it imperative to fully understand the impacts of biodiesel on the diesel combustion process, pollutant formation and exhaust aftertreatment. Because its physical properties and chemical composition are distinctly different from conventional diesel fuel, biodiesel can alter the fuel injection and ignition processes whether neat or in blends. As a consequence, the emissions of NO_x and the amount, character and composition of particulate emissions are significantly affected. In this paper, we survey observations from a spectrum of our earlier studies on the impact of biodiesel on diesel combustion, emissions and emission control to provide a summary of the challenges and opportunities that biodiesel can provide.     

Effect of biofuels combustion on the nanoparticle and emission characteristics of a common-rail DI diesel engine

This study was performed to investigate the effect of biogas-biodiesel fuel combustion on the emissions reduction and nanoparticle characteristics in a direct injection (DI) diesel engine. In order to apply the two biofuels, biogas was injected into a premixed chamber during the intake process by using two electronically controlled gas injectors, and biodiesel fuel was directly injected into combustion chamber by a high-pressure injection system. The in-cylinder pressure and rate of heat release (ROHR) were investigated under various fuel conditions for single-fuel (biodiesel) and dual-fuel (biogas-biodiesel) combustions. To evaluate the engine performances and exhaust emissions characteristics, the indicated mean effective pressure (IMEP) and exhaust emissions were also investigated under various test conditions. Furthermore, the particle number concentration and the size distribution of nanoparticles were analyzed by using a scanning mobility particle sizer (SMPS).In the case of dual-fuels, the peak combustion pressure and ROHR were gradually decreased with the increase of the biogas fraction in the dual-fuels. As the premixed ratios increased, ignition delay and combustion durations were prolonged compared to single-fuel mode. The dual-fuels combustion showed that the IMEP decreased slightly and maintained similar levels up to 20° BTDC due to the retarded combustion phase. The concentrations of NO_x emissions were decreased for all injection timings as the premixed ratio (r_p) increased. The soot emissions in dual-fuel operations were significantly lower than those in the single-fuel mode (r_p = 0), and decreased gradually as the premixed ratio increased, regardless of injection timing. A lower nanoparticle size distribution was observed at all premixed ratios for dual-fuel combustion compared to those of the single fuel mode. The number distribution of both nuclei and accumulation modes also decreased with an increase in the biogas fraction. A slight reduction in the total particle number and total volume for all premixed ratios was observed as the injection timing increased from TDC up to 20° BTDC.     

Effect of biodiesel blends on North American heavy‐duty diesel engine emissions

We conducted an assessment of North American heavy‐duty engine emission test results for biodiesel from 49 experimental studies, including both engine dynamometer and vehicle test results. Comparison with a commercial database showed that the engines in the emissions database are not representative of the existing North American in‐use fleet as of 2007; more than 50% of the tested engines were of 1995 or earlier vintage. Nevertheless, the results show that the use of a common biodiesel blend (B20) consistently reduces emissions of particulate matter, hydrocarbons, and carbon monoxide by 10–20%. Tests with B20 show varying effects on oxides of nitrogen (NO_x). If results for pre‐1992 two‐cycle 6V‐92TA(E) engines (which represent 0.2% of the 2007 in‐use fleet but 28% of the engines tested) are removed, then there is no statistical evidence that the average NO_x emissions from B0 and B20 are different (p value of 0.50 for an estimated average increase of 1%). Several researchers have used changes in engine calibration to eliminate any NO_x penalty associated with B20 (in engines that show an increase in NO_x with B20), while still maintaining the advantages of B20 in reducing other pollutants. The emissions effect of B20 on heavy‐duty diesel truck emissions did not show any correlation with model year or type of fuel injection equipment.     

Biodiesel CO2 emissions: A comparison with the main fuels in the Brazilian market

The use of biodiesel is increasing as an attractive fuel due to the depleting fossil fuel resources and environmental degradation. This paper presents results of an investigation on the potentials of biodiesel as an alternative fuel and main substitute of diesel oil, comparing the CO₂ emissions of the main fuels in the Brazilian market with those of biodiesel, in pure form or blended in different proportions with diesel oil (2%, 5%, and 20%, called B2, B5, and B20, respectively). The results of the study are shown in ton CO₂ per m³ and ton CO₂ per year of fuel. The fuels were analyzed considering their chemical composition, stoichiometric combustion parameters and mean consumption for a single vehicle. The fuels studied were: gasoline, diesel oil, anhydrous ethyl alcohol (anhydrous ethanol), and biodiesel from used frying oil and from soybean oil. For the case of biodiesel, its complete life cycle and the closed carbon cycle (photosynthesis) were considered. With data provided by the Brazilian Association of Automotive Vehicle Manufacturers (ANFAVEA) for the number of vehicles produced in Brazil, the emissions of CO₂ for the national fleet in 2007 were obtained per type of fuel. With data provided by the Brazilian Department of Transit (DENATRAN) concerning the number of diesel vehicles in the last five years in Brazil, the total CO₂ emissions and the percentage that they would decrease in the case of use of pure biodiesel, B100, or several mixtures, B2, B5 and B20, were calculated. Estimates of CO₂ emissions for a future scenario considering the mixtures B5 and B20 are also included in this article.     

Performance, combustion and emissions of a diesel engine operated with reformed EGR. Comparison of diesel and GTL fuelling

In this work, the effects of a standard ultra-low sulphur diesel (ULSD) fuel and a new, ultra-clean synthetic GTL (gas-to-liquid) fuel on the performance, combustion and emissions of a single-cylinder, direct injection, diesel engine were studied under different operating conditions with addition of simulated reformer product gas, referred to as reformed EGR (REGR). For this purpose various levels of REGR of two different compositions were tested. Tests with standard EGR were also carried out for comparison. Experiments were performed at four steady state operating conditions and the brake thermal efficiency, combustion process and engine emission data are presented and discussed. In general, GTL fuel resulted in a higher brake thermal efficiency compared to ULSD but the differences depended on the engine condition and EGR/REGR level and composition. The combustion pattern was significantly modified when the REGR level was increased. Although the extent of the effects of REGR on emissions depended on the engine load, it can be generally concluded that an optimal combination of GTL and REGR significantly improved both NO_x and smoke emissions. In some cases, NO_x and smoke emission reductions of 75% and 60%, respectively, were achieved compared to operation with ULSD without REGR. This offers a great potential for engine manufacturers to meet the requirements of future emission regulations.     

Biodiesel influence on tribology characteristics of a diesel engine

This paper deals with the influence of biodiesel on some tribology characteristics of a bus diesel engine with a mechanically controlled fuel injection system. The tests have been performed on a fully equipped engine test bed, on a fuel injection test bed and on a discharge coefficient testing device. The tested fuel was neat biodiesel produced from rapeseed. Attention was focused on the biodiesel influence on the pump plunger surface roughness, on the carbon deposits in the combustion chamber, on the injector and in the injector nozzle hole. The pump plunger surface was analyzed by experimentally determined roughness parameters and by a microscope. The carbon deposits at fuel injector and in the combustion chamber were examined using endoscopic inspection. The deposits in the injector nozzle were investigated indirectly by measuring the nozzle discharge coefficient. Numerical simulation has been performed in order to estimate the influence of the discharge coefficient variation on the computed injection characteristics. The obtained results indicate that biodiesel usage may even improve the pump plunger lubrication conditions. Furthermore, the carbon deposits in the combustion chambers did not vary significantly in quantity but they were noticeably redistributed. Finally, it was found out that the variation of the nozzle discharge coefficient has to be taken into account only if high accuracy of numerical simulation is desired.     

An investigation of the catalytic abatement of emissions from the combustion of diesel/bioethanol blends

In this study, we investigated the activity of pre-sulfated 1%Pt–2%Sn/γ–Al₂O₃ on the catalytic abatement of the combustion emissions of three fuels: pure diesel E(0), pure bioethanol E(100) and bioethanol blended diesel containing 10% bioethanol E(10). The emissions generated, by each blend combustion, were conducted continuously to the catalyst sample. The catalytic activity was determined by following the evolution of the outflow emissions concentrations by FTIR gas spectroscopy as a function of the catalyst temperature. Results showed that the addition of bioethanol to diesel may be necessary to enhance the catalytic oxidation of diesel unburned hydrocarbons and particulate matter on pre-sulfated 1%Pt–2%Sn/γ–Al₂O₃.     

Cold start and fuel consumption of a vehicle fuelled with blends of diesel oil–soybean biodiesel–ethanol

Fuel consumption and cold start characteristics of a production vehicle fuelled with blends of N. 2 diesel oil (500 ppm sulfur content), soybean biodiesel (3%, 5%, 10%, and 20%) and hydrous ethanol (2% and 5%) were compared. A wagon-type vehicle equipped with a four-cylinder, 1.3-l, 63 kW diesel engine was tested in a cold chamber at the temperature of −5 °C for the cold start tests. Fuel consumption tests were performed following the 1975 US Federal Test Procedure (FTP-75). The results showed that the cold start time was satisfactory for all fuel blends tested, but it was longer for the blend containing 20% of soybean biodiesel (B20) in comparison with the blends with lower biodiesel concentration. The cold start time also increased with increasing with increasing ethanol content in the fuel blend. Specific fuel consumption was not affected by increasing biodiesel concentration in the blend or by the use of 2% of ethanol as an additive. However, the use of 5% of ethanol concentration in the B20 blend resulted in increased specific fuel consumption.     

Biodiesel fuel from Jatropha oil via non-catalytic supercritical methanol transesterification

Transesterification of Jatropha oil using supercritical methanol and in absence of a catalyst has been studied under different conditions of temperature (from 512 to 613 K), pressure (from 5.7 to 8.6 MPa) and molar ratio of alcohol to oil (from 10 to 43 mol alcohol per mol oil). The reaction products were analyzed for their content of residual triglycerides, glycerol, monoglycerides, diglycerides, esters and free acids by high performance liquid chromatography (HPLC), thin layer chromatography (TLC) and titration against KOH.The results have revealed that 100% yield of esters can be obtained using super critical methanol within four min only, at a temperature of 593 K and under a pressure of 8.4 MPa pressure. The molar ratio of methanol to oil was 43:1.     

Exhaust emissions from a diesel powered vehicle fuelled by soybean biodiesel blends (B3-B20) with ethanol as an additive (B20E2-B20E5)

The effects of diesel oil-soybean biodiesel blends on a passenger vehicle exhaust pollutant emissions were investigated. Blends of diesel oil and soybean biodiesel with concentrations of 3% (B3), 5% (B5), 10% (B10) and 20% (B20) were used as fuels. Additionally, the effects of anhydrous ethanol as an additive to B20 fuel blend with concentrations of 2% (B20E2) and 5% (B20E5) were also studied. The emissions tests were carried out following the New European Driving Cycle (NEDC). The results showed that increasing biodiesel concentration in the fuel blend increases carbon dioxide (CO₂) and oxides of nitrogen (NO_X) emissions, while carbon monoxide (CO), hydrocarbons (HC) and particulate matter (PM) emissions are reduced. The addition of anhydrous ethanol to B20 fuel blend proved it can be a strategy to control exhaust NO_X and global warming effects through the reduction of CO₂ concentration. However, it may require fuel injection modifications, as it increases CO, HC and PM emissions.     

Emissions from different alternative diesel fuels operating with single and split fuel injection

Few factors affect diesel combustion and emissions more significantly than the composition of the fuel and the fuel injection process. In this paper, both of these factors are considered by comparing conventional, synthetic and vegetable oil-derived diesel fuels and by comparing a single pulse injection and a split (pilot and main) injection process. This paper focuses on characterization of the combustion process and emissions produced by three substantially different diesel fuels: an ultra low sulfur diesel fuel (BP15), a pure soybean methyl ester (B100), and a synthetic, practically free of sulfur and aromatic compounds, Fischer-Tropsch fuel (FT) produced in a gas-to-liquid process. The study was carried out in a direct injection (DI) 2.5 L common-rail turbodiesel engine working at four engine operation modes, spanning conditions of most interest in the engine map. In all modes the engine was tested with single and split injection (pilot and main), with constant start of injection (SOI), and without exhaust gas recirculation (EGR). Using the results from thermodynamic analysis, this study confirms that the ignition character of the fuel affects the start of the combustion process, notably for the whole combustion process when the single injection is used, and during the combustion process after the pilot injection when the split injection is used. In general, the FT fuel can reduce both NOx and PM specific emissions in all modes under both single and split injection modes, bypassing the nitrogen oxides-particulate matter (NOx-PM) trade-off. Finally, this work confirms that biodiesel can reduce the particle concentration. However, in some cases an increase of PM mass emission has been observed and this increase of the PM mass emission is due to unburned or partially burned hydrocarbon (HC) emissions.     

Experimental investigation of diesel engine performance and emission characteristics using jojoba/diesel blend and sunflower oil

Experimental study has been carried out to investigate performance parameters, emissions, cylinder pressure, exhaust gas temperature (T_exhaust) and engine wall temperatures (T_wall) for direct injection diesel engine. Tests were conducted for sunflower oil (S100) and 20% jojoba oil + 80% pure diesel fuel (B20) in comparison to pure diesel fuel with different engine speeds. S100 and B20 were selected for the study because of its being widely used in Egypt and in the world. Also, series of tests are conducted at same previous conditions with different percentage of exhaust gas recirculation (EGR) from 0% to 12% of inlet mass of air fresh charge. Results indicate that S100 or B20 gives lower brake thermal efficiency (η_B), brake power (BP), brake mean effective pressure (BMEP), and higher brake specific fuel consumption (BSFC) due to lower heating value compared to pure diesel fuel. S100 or B20 gives lower NO_X concentration due to lower gas temperature. S100 or B20 gives higher T_wall and T_exhaust due to incomplete combustion inside engine cylinder. S100 or B20 gives higher CO and CO₂ concentrations due to higher carbon/hydrogen ratio. The position of maximum pressure (P_max) change for pure diesel fuel is earlier than for S100 or B20. The results show that S100 or B20 are promising as alternative fuel for diesel engine. The utilization of vegetable oils does not require a significant modification of existing engines. This can be seen as the main advantage of vegetable oils. The main disadvantages of biodiesel fuels are high viscosity, drying with time, thickening in cold conditions, flow and atomization characteristics.     

Biodiesel from safflower oil and its application in a diesel engine

Safflower seed oil was chemically treated by the transesterification reaction in methyl alcohol environment with sodium hydroxide (NaOH) to produce biodiesel. The produced biodiesel was blended with diesel fuel by 5% (B5), 20% (B20) and 50% (B50) volumetrically. Some of important physical and chemical fuel properties of blend fuels, pure biodiesel and diesel fuel were determined. Performance and emission tests were carried out on a single cylinder diesel engine to compare biodiesel blends with petroleum diesel fuel. Average performance reductions were found as 2.2%, 6.3% and 11.2% for B5, B20 and B50 fuels, respectively, in comparison to diesel fuel. These reductions are low and can be compensated by a slight increase in brake specific fuel consumption (Bsfc). For blends, Bsfcs were increased by 2.8%, 3.9% and 7.8% as average for B5, B20 and B50, respectively. Considerable reductions were recorded in PM and smoke emissions with the use of biodiesel. CO emissions also decreased for biodiesel blends while NO_x and HC emissions increased. But the increases in HC emissions can be neglected as they have very low amounts for all test fuels. It can be concluded that the use of safflower oil biodiesel has beneficial effects both in terms of emission reductions and alternative petroleum diesel fuel.