等通道挤压AZ80镁合金的析出行为和性能

研究了AZ80镁合金经300℃等通道挤压(ECAP)后的组织、织构与力学性能的演变规律以及第二相析出行为的影响。结果表明:ECAP显著促进了粒状连续析出,可有效节省后续热处理时间。A路径多道次挤压最终获得基面织构;Bc路径挤压后形成基面近似平行于剪切面的织构;第二相析出对ECAP织构特征的形成没有显著影响。用该工艺可获得较高的延伸率(13%-19%),但是抗拉强度过低(300 MPa),综合机械性能不理想。可通过抑制挤压前的未溶粗大粒子的析出、减少挤压道次和降低挤压温度等措施优化AZ80的析出控制。     

Equal channel angular pressing of a TWIP steel: microstructure and mechanical response

A Fe–20.1Mn–1.23Si–1.72Al–0.5C TWIP steel with ultrafine grain structure was successfully processed through equal channel angular pressing (ECAP) at warm temperature up to four passes following the B _C route. The microstructure evolution was characterized by electron backscattered diffraction to obtain the grain maps, which revealed an obvious reduction in grain size, as well as a decrease in the twin fraction, with increasing number of ECAP passes. The texture evolution during ECAP was analyzed by orientation distribution function. The results show that the annealed material presents brass (B) as dominant component. After ECAP, the one pass sample presents A ₁* and A ₂* as the strongest components, while the two passes and four passes samples change gradually toward \( B/\bar{B} \) components. TEM analysis shows that all samples present twins. The twin thickness is reduced with increasing the number of ECAP passes. Nano-twins, as a result of secondary twinning, are also observed in the one and two passes samples. In the four passes sample, the microstructure is extensively refined by the joint action of ultrafine subgrains, grains and twins. The mechanical behavior was studied by tensile samples, and it was found that the yield strength and the ultimate tensile strength are significantly enhanced at increasing number of ECAP passes. Although the ductility and strain hardening capability are reduced with ECAP process, the present TWIP steel shows significant uniform deformation periods with positive work hardening rates.     

High Strength AA7050 Al alloy processed by ECAP: Microstructure and mechanical properties

Commercial AA7050 aluminium alloy in the solution heat-treated condition was processed by ECAP through routes A and B_C. Samples were processed in both room temperature and 150 °C, with 1, 3, and 6 passes. The resulting microstructure was evaluated by optical microscopy (OM) and transmission electron microscopy (TEM). Only one pass was possible at room temperature due to the low ductility of the alloy under this condition. In all cases, the microstructure was refined by the formation of deformation bands, with dislocation cells and subgrains inside these bands. The increase of the ECAP temperature led to the formation of more defined subgrain boundaries and intense precipitation of spherical-like particles, identified as η′ and η phases. After the first pass, an increase in the hardness was observed, when compared with the initial condition. After 3 passes the hardness reached a maximum value, higher than the values typically observed for this alloy in the overaged condition. The samples processed by route B_C evolved to a more refined microstructure. ECAP also resulted in significant strength improvement, compared to the alloy in the commercial overaged condition.     

Significantly enhanced tensile strength and ductility in nickel aluminium bronze by equal channel angular pressing and subsequent heat treatment

Nickel aluminium bronze (NAB) was subjected to equal channel angular pressing (ECAP) at 400 °C for up to 4 passes in routes B_A and C, respectively, followed by isothermal heat treatment with a view to improving the κ phase structures and tensile properties. The lamellar κ_III structure was completely broken after 4 passes in route B_A although route C was less efficient. Spheroidisation and coarsening of the highly deformed κ_III continued during heat treatment especially at ≥600 °C. At 800 °C, both the lamellar structure and the fine κ_IV particles transformed completely into a coarse globular morphology with no distinction between the primary and eutectoid α. Significant increases in strength were achieved by ECAP, reaching a maximum yield strength of 960 MPa with a good ductility of ~14 %. Heat treatment after ECAP was shown to considerably improve tensile ductility to >30 % while keeping the strength high at ~700 MPa, a significant enhancement compared to the as-received NAB.     

Texture evolution and fraction of favorably oriented fibers in commercially pure aluminum processed to 16 ECAP passes

Texture evolution in 1050 commercial purity aluminum severely deformed by equal channel angular pressing (ECAP) is investigated by electron back scattered diffraction (EBSD). Pole figures and orientation distribution function (ODF) plots are generated for samples processed to 1, 2, 4, 8, 12 and 16 passes. The processing was done using route B_C, in which the samples were rotated by 90° in the same sense between subsequent pressings. Two different sized scans were performed on the flow plane of the processed samples. The orientations constituting the favorably oriented fibers are depicted and crystal orientation maps are generated. The spatial distribution of grains having these orientations are revealed through these maps. The fraction of the main texture fibers for a 5° spread around the specified orientations is experimentally calculated and a quantitative idea on the evolution of texture is presented. The results ascertained that the texture intensity around the main fibers generally weakens with number of ECAP passes.     

Microstructure and mechanical properties of ultrafine grain ZK60 alloy processed by equal channel angular pressing

The microstructure evolution and tensile properties of ZK60 magnesium alloy after equal channel angular pressing (ECAP) have been investigated. The results show that the two-step ECAP process is more effective in grain refinement than the single-step ECAP process due to the lower deformation temperature, a mean grain size of ~0.8 μm was obtained after two-step ECAP process at 513 K for four passes and 453 K for four passes. The EBSD examination reveals that ZK60 alloy after two-step ECAP process exhibits a more homogeneous grain size and misorientation distribution than single-step ECAP process. Both alloys after ECAP process present similar strong {0002} texture. The tensile strength of two-step ECAP alloy has also been improved compared with the single-step ECAP alloy. The strengthening effect was mainly ascribed to grain refinement.     

Texture and microstructure evolution in ultrafine-grained AZ31 processed by EX-ECAP

Extruded AZ31 alloy was processed by equal channel angular pressing (ECAP) up to 12 passes at 180 °C following route B_c, i.e. rotating the sample 90° between individual passes. Microstructure evolution was investigated using EBSD and TEM, as a function of strain imposed by ECAP. The first ECAP pass resulted in the formation of a new texture component which relates to the bimodal grain structure observed in this specimen. The grains larger than 10 μm show the orientation changes corresponding to the ECAP shear, which is characterised by the rotation of the basal poles by approximately 40° from the initial orientation. The fine grains with the average size of 1 μm maintain the initial orientation. The character of the bimodal grain structure and the distinct texture components between large and small grains remained unchanged up to 4 ECAP passes. Further ECAP pressing to 8 and 12 passes leads to a grain refinement through the whole sample volume and the orientation changes of all grains corresponding to the ECAP shear.     

Effect of texture evolution on tensile properties of Al–Ni eutectic alloy fabricated by equal channel angular pressing

Abstract

The present study investigated in detail the effect of texture evolution on the mechanical properties of an Al–5·7 wt-%Ni eutectic alloy, which was subjected to severe plastic deformation by the equal channel angular pressing (ECAP) technique. The ECAP procedure was carried out using two strain introduction methods, route B_C and route A, at a temperature of 298 K and a pressing rate of 0·33 mm s^?1. The as pressed microstructures were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Results indicated that the Al–Ni eutectic alloy specimens after ECAP processing by route B_C and route A methods had very different microstructures, which strongly affected the tensile properties of the specimens. It was demonstrated that after ECAP processing by route B_C, fine Al₃Ni particles of ～300 nm were homogeneously dispersed in the aluminium matrix, and the specimens showed no clear anisotropy in tensile properties. After ECAP processing by route A, however, eutectic textures containing α-Al and Al₃Ni fibrous dispersoids had a highly anisotropic distribution and were demonstrated to have significantly anisotropic tensile properties. Based on the experimental results, the fracture mechanism during tensile testing of the Al–Ni eutectic alloy using different strain induction methods is discussed.     

Microstructure and mechanical properties of equal channel angular pressed Mg–Y–RE–Zr alloy

The microstructure and mechanical properties of equal channel angular pressed (ECAP) Mg–Y–RE–Zr alloy (WE43) are examined. Results show that after ECAP, the average grain size remarkably decreases from ～50?µm at initial state to ～1.5?µm through ECAP for four passes and the homogeneity of microstructure also improves gradually. Meanwhile the secondary-phase β-Mg₅RE morphology has obvious transformation from plate-like to spherical. Moreover, the initial random texture is converted to the strong (0002) basal texture. The ultimate tensile strength and yield strength increase in all passes. However, the ductility exhibits a tendency of increase from 1 to 4 passes then decrease from 4 to 12 passes. The variation in strength and ductility is attributed to the effect of specific microstructure evolution.     

The microstructure,tensile, and shear deformation behavior of an AZ31 magnesium alloy after extrusion and equal channel angular pressing

The shear punch testing (SPT) technique and the uniaxial tension tests were employed to evaluate the mechanical properties of the equal channel angularly pressed (ECAPed) AZ31 magnesium alloy. After extruding, the material was ECAPed for 1, 2, and 4 passes using route B_C. The grain structure of the material was refined from 20.2 to 1.6 μm after 4 passes of ECAP at 200 °C. The 4 pass ECAPed alloy showed lower yield stress and higher ductility as compared to the as-extruded condition, indicating that texture softening has overcome the strengthening effects of grain refinement. The same trends in strength and ductility were also observed in shear punch testing. Similar shear strength and ductility values of the samples taken perpendicular to the extrusion direction (ED) and normal direction (ND) after 4 passes of ECAP indicated that {0 0 0 2} basal planes were inclined (∼45°) to the extrusion axis. The shear punch testing technique was found to be a useful method for verifying directional mechanical properties of the miniature samples of the ECAPed magnesium alloys.     

A TEM Kikuchi pattern study of ECAP AA1200 via routes A,C, BC

Shear plastic deformation in ECAP occurs through the formation, movement and storage of dislocations. The differences which exist between shearing characteristics lead to important implications concerning the optimum processing route. It is known that the effectiveness of cell evolution into an array of high-angle boundaries (HABs) is in the order B_C > C > A, or A > B_C > C, depending on the two-channel-angle intersection of the ECAP die. In route A, large portions of HABs are continuously and progressively generated, while routes C and B_C cause fully redundant deformation at each 2n passes, and each 4n passes, respectively. This study is focused on dislocation generation, storage and recombination during ECAP for routes A, C and B_C. Kikuchi bands identified with TEM were used to quantitatively measure the cell and grain boundary misorientation. ECAP was performed on an AA1200 commercially pure aluminium alloy up to ε = 8.64. A different hierarchy for HAB generation efficiency was found. Thermal stability was studied by annealing the alloy at 0.5, 0.6, 0.7 T_M (where T_M is the alloy melting point) for 2 h after the severe plastic deformation. It appeared that, even if route B_C involves the fastest microstructure grain refining, route C is likely to be the most stable upon reheating.     

Flow properties of an aluminum alloy processed by equal channel angular pressing

Equal Channel Angular Pressing (ECAP) process is an important process for producing ultrafine-grained microstructures in bulk metals and alloys. In the present work, aluminum alloy AA 6063 samples were subjected to ECAP for up to three passes using an ECAP die with a die angle of 105°. The strain imparted to the specimen after three passes was approximately 2.64. Compression testing of the ECAP specimens was carried out to determine the subsequent flow behavior. Two types of compression test specimen orientations, one parallel to the axis of pressed sample and the other at 45° to the axis of the pressed sample, were used for the study. The strain path change (SPC) parameter was used to quantify the strain path change involved in straining by ECAP followed by straining by uniaxial compression. Higher flow strength values were observed in compression in specimens machined at 45º to the axis of the ECAP specimens. Flow softening and anisotropic behavior have been studied with respect to the number of passes and processing routes.     

Mechanical properties,microstructure and texture of single pass equal channel angular pressed 1050, 5083, 6082 and 7010 aluminum alloys with different dies

Four important commercial aluminum alloys, namely 1050, 5083, 6082 and 7010AA are processed through a single pass via two equal channel angular pressing (ECAP) dies with different geometries (die angles of 90° and 120°). Electron back scattered diffraction (EBSD) is applied on the flow plane of the processed samples. Large scans with a step size of 7 μm for grain size distribution and texture measurements, as well as small scans with a step size of 0.1 μm for determination of cell size distribution, were performed. Hardness and simple compression are employed to evaluate the mechanical properties of the ECAP processed samples. Shear bands in the ECAP processed 7010AA was a major feature that led to failure in all samples subjected to further simple compression. The hardness as well as the stress–strain behavior was similar in the ECAP processed 6082 and 5083AA. The die geometry and the strain involved in the single pass influenced the overall texture intensity developed in the wrought alloys (1050 and 5083AA) and had minimal influence on the texture intensity of the heat treatable alloys (6082 and 7010AA). Low angle grain boundaries dominated the microstructure of all alloys for all testing conditions.     

Effect of equal channel angular pressing on fracture toughness of Al-7075

In this paper, influence of equal channel angular pressing (ECAP) on the fracture behavior of Al-7075 alloy is experimentally investigated. The specimens are successfully processed by ECAP methodology up to four passes using different routes. Transmission electron microscope (TEM) images showed that after four passes of ECAP, the average grain size is refined from 40 μm to less than about 500 nm. The percentage increase in yield strength, ultimate strength and microhardness of the specimens after four ECAP passes was 230, 90 and 110 respectively. Standard tests on the disk-shaped compact DC(T) specimens showed that fracture toughness is decreased up to 8% at the first ECAP pass while after four passes, this parameter roused to 17% higher than that of annealed condition. Furthermore, scanning electron microscope (SEM) micrographs demonstrated that ductile fracture mechanism with large dimples occurred in the annealed samples, changed to limited ductile fracture with fine dimples after ECAP process. This research provides new insights into the effect of ECAP and grain refinement on the fracture behavior of materials.     

The role of grain orientation in microstructure evolution of pure aluminum processed by equal channel angular pressing

A new approach describing the role of crystallographic orientation in the microstructural refinement of commercially pure aluminum during the successive passes of equal channel angular pressing (ECAP) is introduced. The study is based on analysis of X-ray diffraction texture data that is used to calculate the geometrical position of crystallographic slip planes with respect to the shearing plane of the ECAP die. The angular deviations of {111} slip planes from the macroscopic deformation plane for different processing routes were calculated and compared. The microstructure evolution was investigated using electron back-scattered diffraction (EBSD). The grain size and grain boundary character distribution obtained for each processing route are related to the angles between {111} planes and the shearing plane. It was shown that the more effective routes in grain refinement have higher angles between {111} slip planes and the shearing plane.     

Refining SiCp in reinforced Al–SiC composites using equal-channel angular pressing

Aluminum–silicon carbide composite (Al–SiC_p) is one of the most promising metal matrix composites for their enhanced mechanical properties and wear resistance. In the present study, Al–SiC (average size 55 μm) composites with 5% and 10% by volume were fabricated by stir casting technique. The equal-channel angular pressing (ECAP) was then applied on the cast composites at room temperature in order to study the effect of ECAP passes on the SiC_p size and distribution. The ECAP process was successfully carried out up to 12(8) passes for Al–5%(10%)SiC samples. Microstructure study revealed that the highest refinement by breakage of SiC_p was achieved after the first ECAP pass and that further refinement took place in the next passes. More breakage of the SiC_p was found in the composite richer in reinforcing particles so that the SiC_p reached approximately 1 μm in the Al–10%SiC after 8 passes and 4 μm in Al–5%SiC after 12 ECAP passes. The distribution of SiC reinforcement particles also improved after applying ECAP. The factors including decrease in reinforcing particle size, improvement in their distribution, decrease in porosity in addition to strain hardening and grain refining of the matrix resulted in enhancement of tensile and compressive strengths as well as hardness by more than threefold for the Al–5%SiC after 12 passes and for Al–10%SiC after 8 passes compared to the cast composites. Additionally, the composite remained ductile after the ECAP process. The fracture surface indicated good bond between the matrix and the reinforcement.     

Strength and structure of AlMg3 alloy after ECAP and post-ECAP processing

Equal-channel angular pressing (ECAP) is a promising method for the processing of metals with an ultrafine-grain (UFG) structure of a few hundred nanometers in size. In this paper, the influence of solution treatment and artificial aging conditions, combined with a severe plastic deformation process on the AlMg₃ aluminum alloy, was studied. Samples were processed up to six passes with the application of processing route Bc, in which the sample after each separate pass is rotated clockwise by 90 degrees. Optical microscopy and electron backscattered diffraction were used to investigate the microstructure evolution at particular stages of the investigation. To estimate the effect of the process parameters on the change of the strength of the alloy, tensile properties and hardness measurements were determined.     

Fabrication of 5052Al/Al2O3 nanoceramic particle reinforced composite via friction stir processing route

In this research, microstructure and mechanical properties of 5052Al/Al₂O₃ surface composite fabricated by friction stir processing (FSP) and effect of different FSP pass on these properties were investigated. Two series of samples with and without powder were friction stir processed by one to four passes. Tensile test was used to evaluate mechanical properties of the composites and FSP zones. Also, microstructural observations were carried out using optical and scanning electron microscopes. Results showed that grain size of the stir zone decreased with increasing of FSP pass and the composite fabricated by four passes had submicron mean grain size. Also, increase in the FSP pass caused uniform distribution of Al₂O₃ particles in the matrix and fabrication of nano-composite after four passes with mean cluster size of 70 nm. Tensile test results indicated that tensile and yield strengths were higher and elongation was lower for composites fabricated by three and four passes in comparison to the friction stir processed materials produced without powder in the similar conditions and all FSP samples had higher elongation than base metal. In the best conditions, tensile strength and elongation of base material improved to 118% and 165% in composite fabricated by four passes respectively.     

Microstructure and mechanical behavior of ECAP processed AZ31B over a wide range of loading rates under compression and tension

In this work, a commercial magnesium alloy, AZ31B in hot-rolled condition, has been subjected to severe plastic deformation via four passes of equal channel angular pressing (ECAP) to modify its microstructure. Electron backscatter diffraction (EBSD) was used to characterize the microstructure of the as-received, ECAPed and mechanically loaded specimens. Mechanical properties of the specimens were evaluated under both compression and tension along the rolling/extrusion direction over a wide range of strain rates. The yield strength, ultimate strength and failure strain/elongation under compression and tension were compared in detail to sort out the effects of factors in terms of microstructure and loading conditions. The results show that both the as-received alloy and ECAPed alloy are nearly insensitive to strain rate under compression, and the stress–strain curves exhibit clear sigmoidal shape, pointing to dominance of mechanical twinning responsible for the plastic deformation under compression. All compressive samples fail prematurely via adiabatic shear banding followed by cracking. Significant grain size refinement is identified in the vicinity of the shear crack. Under tension, the yield strength is much higher, with strong rate dependence and much improved tensile ductility in the ECAPed specimens. Tensile ductility is even much larger than the malleability under compression. This supports the operation of 〈c + a〉 dislocations. However, ECAP lowers the yield and flow strengths of the alloy under tension. We attempted to employ a mechanistic model to provide an explanation for the experimental results of plastic deformation and failure, which is in accordance with the physical processes under tension and compression.     

EBSD investigation of the microstructure and microtexture evolution of 1050 aluminum cross deformed from ECAP to plane strain compression

Electron backscattered diffraction (EBSD) was used to document the microstructure and texture developed due to cross deformation of commercial purity 1050 aluminum alloy. The materials are first deformed in equal channel angular pressing die (ECAP) to different number of passes; 1,4, 8, 12, and 16 passes, via route B_C and then deformed in plane strain compression (PSC) to two axial true plastic strain values of 0.5 and 1.0. Deformation path change was proven to be a very effective tool for manipulating the evolution of microstructure and microtexture. The study provides a documentation of the evolution of microstructure parameters namely cell size, misorientation angle, fraction of submicron grain size, and fraction of high angle grain boundaries. These microstructure parameters were investigated on two planes; the plane normal to the loading direction in PSC (RD–TD) and that plane normal to the transverse direction (RD–ND). These microstructure parameters are compared to those achieved due to the ECAP process only. The ideal rolling texture orientations are depicted and crystal orientation maps were generated. The spatial distribution of grains having these orientations is revealed through these maps. The fraction of the main texture components for a 10° spread around the specified orientations is experimentally calculated and a quantitative idea on the evolution of microtexture is also presented.