Studies on polymeric conservation treatments of ceramic tiles with Paraloid B‐72 and two alkoxysilanes

The aim of this study was to evaluate the effect of different polymeric protections applied on ceramic tiles on their mechanical and water absorption properties. Three conservation products were used: the acrylic polymer Paraloid B‐72 and two alkoxysilane‐based formulations (tetraethoxysilane (TEOS) and IN2210, a polidimetilsiloxane‐based formulation). The coatings were applied onto handmade tiles manufactured according to a 18th century procedure. Different application procedures (immersion, brushing, and spraying) were tested. The protection effectiveness was assessed through capillary water absorption and four point bending tests. The mineralogical characterization of tiles was undertaken by XRD. The best protective properties of the tiles were achieved by immersion treatments with Paraloid B‐72 based on the protocols followed by the museums restoration departments. Nevertheless, the results of the present work show that the second immersion in Paraloid B‐72 solution, commonly made, can be eliminated, as it does not provide any significant increase in the hydrophobic or mechanical properties of the tiles. As a result, there are obvious economical benefits, as the coating process became less time‐consuming and more environmental friendly, as the amount of organic compounds is reduced. On the other hand, the use of small volumes of Paraloid B‐72 solution applied by brush, or IN2210 sprayed can provide good results, if the only purpose of the treatment is the increase of the hydrophobic properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Technical progress in the production of ceramic tiles

Glass and Ceramics -     

Evaluation of durability and cleanability performances of protective treatments for lapped ceramic tiles - Part 2

The aim of this work is to evaluate the cleanability performances of lapped porcelain stoneware surfaces with and without protective treatments. The knowledge of the material cleanability is an important selection parameter in buying tiles. However, an objective basis for testing and assessing this property still is lacking. In this study, standardized and laboratory tests to evaluate the cleanability performance of lapped porcelain stoneware products have been carried out and compared. Cleanability tests were performed by applying two different soiling suspensions, optimized for tile surfaces and reproducing chemical and mechanical actions simulating the working conditions and traditional cleaning operations. Surface characteristics (microstructure, topography, roughness) were analyzed before and after cleanability tests. The results showed a good correlation between different behavior in terms of cleanability and the microscopic and topographic characteristics of lapped tile. Respect to international standardized tests specific for ceramic tiles, such as stains resistance test, the laboratory procedures to evaluate the surface cleanability are able to better show cleanability improvements of lapped tiles with protective treatments.     

Hydro deformation in ceramic tiles at the pre-firing stage

The production of ceramic tiles with larger sizes and reduced thickness has increased the challenge of producing high-quality ceramic tiles in short single-firing cycles. For porcelain tiles, the pressing step is of upmost importance for the microstructure of the green bodies. The particle size distribution, mineral composition of the pastes and porosity before firing define the water flow during the decoration process. Hydro deformation is the curvature of unfired ceramic tiles caused by water absorption during the decoration step before firing. In this work, the hydro deformation is studied in function of tile thickness, compaction, and clay composition according to a 2^K factorial design. Two compositions of porcelain tiles (glazed and polished) were pressed at two thicknesses (3–6 mm) and pressing pressures (35.5–49.8 MPa) forming ceramic tiles with 55 × 110 mm² of surface area. Chemical (XRF), mineralogical (XRD), thermogravimetric (TG), specific surface area (BET), granulometric, bulk density, and porosity analyses were performed for the green tiles of both compositions. To simulate the hydro deformation during the decoration step, the curvature (mm) of the tiles was studied within a 0–180 min interval. The water absorption rate through the surface (g.m⁻²·s⁻¹) of the tiles in an interval of 0–180 s was studied as a function of thickness, pressure and porcelain tile composition. As a result, the thickness of the tiles can change the curvatures from concave to convex. Pressing conditions and composition of the tiles can change the water absorption rates. Porcelain tiles with higher content of clay minerals develop convex curvatures. For tiles with lower content of clay minerals, concave curvatures were developed.     

A rapid detection method for the surface defects of mosaic ceramic tiles

Due to its unique artistic value, mosaic ceramics are widely used in construction-related fields. To meet the artist's demand for high-quality mosaic ceramic to create artistic works, it is necessary to meet the needs for efficient screening of mosaic ceramic tiles. Different from the ordinary large-target ceramics, mosaic ceramics exhibit characteristics of small tile sizes, a variety of colors, large demand for quantities, and easy reflection on the surface. Common manual detection methods show problems of low efficiency or accuracy, easy to fatigue, and many others. To solve these problems, this paper proposes a new detection method to identify surface defects of mosaic ceramic tiles and designs a detection system platform to achieve rapid detection. The experiment proves that the detection system has a detection rate of 93.99% for small defects on the surface of mosaic ceramic tiles, and the detection time of a single mosaic ceramic tile is less than 0.06 s. The detection method can quickly and accurately screen out high-quality, defect-free mosaic ceramic tiles, which can effectively improve the quality and artistic value of mosaic ceramic art creation.     

废玻璃在陶瓷墙地砖中的应用

从玻璃与长石相似的助熔作用入手，研究固体废弃物－－废玻璃部分取代长石应用于陶瓷墙地砖中，废玻璃引入量变化对陶瓷制品吸水率、烧成收缩率、抗冲击强度等性能的影响，探讨废玻璃在陶瓷墙地砖生产中应用的可能性。     

Moisture expansion of ceramic tiles in double firing

The effect of chalk, slag generated at the Severstal’ Works, and Kachkanarskii slime on moisture expansion of ceramic facing tiles is investigated. It is established that chalk is the most effective in decreasing moisture expansion, slag is the next, and the weakest effect is shown by Kachkanarskii slime. __________ Translated from Steklo i Keramika, No. 1, pp. 19–20, January, 2006.