对回转式粘度仪测量结果影响因素的研究

液体的粘度是重要的基本物理参数和结构敏感物性参数。针对高温回转式粘度仪，对纯水、金属铜和锡熔体粘度测试过程中熔体容量、坩埚内表面粗糙度、保温时间、试样升温和降温以及试验气氛等因素对熔体粘度测定进行了研究。通过大量试验并与国际公认值比较，发现这些因素都在不同程度上影响着粘度测量值。     

注射成型中塑料熔体充填流动的粘度模型研究

对比研究了Cross_Exp 和Cross_WLF两种粘度模型 ,并分别利用这两种模型通过实例模拟研究了熔体粘度的压力依赖性对注射压力模拟的影响     

热历史对In-55wt%Sb亚共晶合金熔体粘度的影响

利用回转振动粘度仪在液相线以上较大温度范围内,测量了In-55%Sb（质量分数）亚共晶合金熔体在不同的升降温过程中的粘度.实验结果表明,熔体经历的热历史对其粘度具有显著的影响.熔体在降温过程中的粘度高于升温过程中,在过热100℃后的降温过程中熔体的粘度较之无过热的降温过程中要低.在不同的热过程中,粘度发生转折变化的温度不同,在升温过程中,发生在850℃左右,在过热100℃和无过热的降温过程中,分别发生在750℃和650℃左右.熔体粘度的突变反映了熔体结构在相应温度的突然变化.     

TiC，TiB2／铝熔体界面过渡区的研究

研究了TiC，TiB2两种钛化物在纯铝熔体中的行为及其对熔体粘度的影响规律。720℃时的测量数据表明，以Al-5Ti-1B和Al-3Ti-0．15C形式加入微量TiB2或TiC的铝熔体，其粘度增加30％左右；分析了熔体粘度突变的原因，并提出了钛化物／铝熔体界面过渡区的假设。上述熔体经一段时间的保温后，出现了随熔体温度降低而粘度降低的异常变化，从钛化物／铝熔体界面过渡区的形成和整体的沉淀得到了合理的解释。固态条件下钛化物粒子周围存在Ti浓度的梯度分布也间接证实了熔体条件下钛化物／铝熔体界面过渡区的存在。     

TiB2/Al复合材料熔体的粘滞性

通过对TiB:颗粒增强铝基复合材料熔体粘度的系统测量和分析,研究了TiB2颗粒增强铝基复合材料熔体的粘度随温度变化的规律和熔体结构的变化.结果表明TiB2颗粒增强铝基复合材料熔体的粘度随温度的变化呈明显的不连续性,根据粘度的变化可以将熔体状态分为高温区、中温区和低温区,各温区间存在粘度突变温度点.在低温区和中温区之间可能存在着由TiB2引起的熔体结构的变化.     

微量TiC、TiB2引起铝熔体粘度的突变现象

研究了TiC、TiB2两种钛化物对纯铝及亚共晶Al 6 5%Si合金熔体粘度的影响。结果表明,加入少量Al 5Ti 1B或Al 3Ti 0 15C中间合金的铝熔体,其粘度大幅度增加。如在工业纯铝中加入0 3%的Al 5Ti 1B后,其粘度增加了31 83%;在Al 6 5%Si合金熔体中加入0 5%的Al 3Ti 0 15C后,其粘度增加了59 51%。因此,熔体中引入固相粒子是引起熔体粘度增加的原因之一,并在此基础上进行了机理探讨。     

一种测定非晶形成合金熔体粘度的方法

提供了一种测定非晶形成合金熔体粘度的方法,用覆盖渣保护合金不受氧化,应用旋转柱体法测得了Zr50Cu50合金熔体的粘度-温度曲线。测量结果表明:在1373～1233K温度范围内,随着温度的下降,Zr50Cu50合金熔体粘度呈指数增加,基本符合Arrhenius公式。但在1233K以下,明显不符合Arrhenius公式,粘度值骤然上升,至液相线温度粘度值达到了2.415Pa.s;Zr50Cu50合金熔体粘度比其他合金熔体粘度要高3个数量级;分析认为,合金熔体粘度大有利于非晶形成能力的提高。     

Ce对过共晶Al—Si合金熔体粘滞性和结构的影响

研究了Ce对Al—16％Si合金熔体粘滞性的影响。结果表明：Ce的加入增加了合金熔体的粘度，且随着Ce含量的增加粘度值也增加。结合加入Ce的Al—16％Si合金氢含量的变化、凝固组织和DSC曲线研究了熔体结构的变化，分析了粘度与液态结构变化之间的关系。     

Al熔体粘度的突变点及与熔体微观结构的关系

通过测量Ａｌ熔体的粘度，研究了Ａｌ熔体粘度随温度的变化规律，发现在升温过程中熔体粘度值在７８０和９５０℃左右发生突变。在降温过程中，粘度的突变发生在９３０和７５０℃。Ａｌ熔体氢含量的测定表明，氢含量随温度变化曲线也在７８０℃发生突变。通过对液态Ａｌ的分子动力学模拟，发现Ａｌ的第一近邻配位原子的排布方式随温度的变化在７８０℃左右与９５０℃左右也存在突变。探索了Ａｌ熔体液态微观结构与熔体粘度的内在联系     

一种新的多元金属熔体粘度预报模型

在热力学通用几何模型的基础上提出了一个预报多元金属熔体粘度的数学模型，推导了预报多元金属熔体粘度的公式用Cu-Ag-Au三元金属熔体进行了验证，预报的粘度数据与实验结果吻合较好，在此基础上预报了含Cu三元系Cu-Al-Au,Cu-Al-Sn,Cu-Au-Ni,Cu-Fe-Ni,Cu-Al-Mg及Cu-Ag-Sn金属熔体的粘度。     

Effects of melt viscosity on enrichment and separation of primary silicon from Al–Si melt

The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were found to be strongly dependent on the melt viscosity. A high melt viscosity was beneficial to the enrichment of primary silicon, whereas a low melt viscosity facilitated the separation process. A new enrichment mechanism was proposed in order to clarify the influence of melt viscosity, and an improved process for achieving high-efficiency enrichment of Si crystals via control of the melt viscosity was also proposed. Additionally, the morphology of Si crystals was found to change from spheroidal to plate-like in shape owing to the difference in viscosities in different regions.     

Fluidity,Microstructure, and Tensile Properties of Sub-rapidly Solidified Mg-6Al-4Zn-xSn(x=0,0.6,1.2,1.8) Alloy

In this paper, the infl uence of the Sn element on the melt viscosity, grain size, shrinkage, and tensile properties of the subrapidly solidified Mg-6Al-4Zn alloy was studied. The results showed that the melt viscosity of the Mg-6Al-4Zn alloy was greatly decreased because of the addition of Sn. As the content of Sn increased from 0 to 1.8 wt.%, the grain size of the alloy was refined, and the dendrite microstructure was changed to rose-shaped ones simultaneously. The decreased melt viscosity and refined microstructure were conductive to the feeding of melt, which contributed to the reduction in volume fraction of shrinkage. The volume fraction of shrinkage of the Mg-6Al-4Zn-1.2 Sn alloy was reduced by 30.8%, compared with that of the alloy without Sn addition. Tensile properties of the Mg-6Al-4Zn-x Sn alloys were increased firstly and then decreased with the augmented Sn content. The yield strength, ultimate tensile strength, and elongation of the alloy containing 1.2 wt.% Sn were 21.4%, 39.5%, and 259.0% higher than those of the alloy without Sn addition, respectively. The addition of Sn was considered to reduce the shrinkage of the sub-rapidly solidified Mg-6Al-4Zn magnesium alloy and thus improved its tensile properties. To identify the mechanism, the effect of Sn on the volume fraction of shrinkage was discussed from three aspects of melt viscosity, grain refinement, and volume fraction of eutectic phases.     

移动电话外壳模充填流动模拟研究

对移动电话外壳模的充填流动力过程进行了模拟研究，重点讨论了熔体粘度的压力依赖性和制品厚度等对射压力的影响。     

Temperature-induced anomalous structural changes of Al-12wt.%Sn-4wt.%Si melt and its influence on as-cast structure

The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a high-temperature viscosity apparatus. Anomalous changes of viscosity of the melt were found at 1,103 K and 968K in the cooling process, which indicates anomalous structural changes of the melt. It is calculated that the anomalous structural change is associated with an abrupt decrease of atomic clusters' size and activation energy in the melt.According to the temperature of the anomalous structural changes, melt heat treatment process (quenching from superheat to pouring temperature)was performed on Al-12wt.%Sn-4wt.%Si melt prior to pouring, aimed to keep the small atomic clusters from higher temperature to lower pouring temperature. The results suggest that relatively small atomic clusters at the pouring temperature in the melt could generate a deep under-cooling of nucleation in the subsequent solidification process, and refine the as-cast structure. After being quenched from superheating to pouring temperature, the relatively small atomic clusters, especially the Si-Si clusters in the melt will grow to equilibrium state (relatively big atomic clusters) with holding time, resulting in the prominent coarsening of the Si morphology in the as-cast structure.     

Prediction on the viscosity of multi—component melts with a new geometric model

A geometric model for calcuating the visocsity of multi-component melt from related binary physicochemistry properties was derived based on Chou‘s thermodynamic geometric model.The model derved was employed to predict the viscosity of Au-Ag-Cu alloys.The results show that the calculated viscosity for Au-Ag-Cu alloys meet the experimental data very well.In addition,the viscosity of Bi-Sn-In systems was also predicted with this model.     

COMPUTER OPTIMIZATION OF DENSITY AND VISCOSITY FOR BINARY METALLIC MELTS

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Viscosity of In and In-Sballoys

The dynamic viscosity of pure In, In-1%Sb (mass fraction, so as the follows) alloy, In-55%Sb hypoeutectic alloy and In-69.5%Sb eutectic alloy was measured by using a torsional oscillation viscometer at different temperatures above liq-uidus. The experimental results show that the viscosity of these melts decreases with increasing temperature. The anomalous change of viscosity occurs at about 430 and 470℃in pure In melt. The variation of viscosity with temperature well meets exponential correlation and no anomalous change occurs in measured temperature range in the In-1%Sb alloy melt. A transition occurs at about 800℃ in both of In-55%Sb and In-69.5%Sb alloy melts. The sudden change of viscosity suggests the structure change of melts. DSC (differential scanning calorimetry) curves of In-1%Sb alloy during heating and cooling were measured, and the results show that no structural variation in In-1%Sb alloy melt was testified further. In addition, the viscosity of In melt decreases with the addition of1%S