共查询到19条相似文献,搜索用时 109 毫秒
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电磁搅拌工艺在冷轧无取向硅钢的开发及应用 总被引:1,自引:0,他引:1
简要介绍了太钢冷轧无取向硅钢电磁搅拌装置的工作原理及冶金效果。分析了电磁搅拌电流强度、频率等因素的影响,确定了合适的搅拌工艺参数。结果表明,电磁搅拌可以明显改善铸坯的凝固组织,冷轧硅钢铸坯等轴晶比率达到了50%以上。 相似文献
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在铸坯凝固末端安装末端电磁搅拌(F—EMS),通过对末端电磁搅拌器性能参数的检测判定和冶金效果的初步测试并进行生产试验,确定了末端电磁搅拌的电磁工艺参数与搅拌方式。配合结晶器电磁搅拌(M—EMS)进一步优化工艺,改善铸坯内部质量。 相似文献
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针对南钢大方坯连铸机轴承钢连铸电磁搅拌冶金效果不明显的问题,开展了优化轴承钢连铸结晶器电磁搅拌工艺参数的试验,对不同电磁搅拌参数及搅拌方式下铸坯和轧材碳偏析进行了研究。结果表明:大方坯心部和边部均为负偏析,1/4处为正偏析,320 mm×480 mm大方坯碳偏析指数基本在0.87~1.05,轧材碳偏析指数基本在0.94~1.03;正反交替的电磁搅拌有利于降低碳偏析,电磁搅拌的电流参数较大时,心部的负偏析较严重,随着搅拌电流的增大,产生的白亮带向铸坯中心移动并且白亮带宽度增大;轴承钢铸坯中的碳偏析会遗传到轧材上。 相似文献
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结晶器电磁搅拌改善重轨钢连铸坯内部质量的试验研究 总被引:2,自引:0,他引:2
针对攀钢大方坯连铸机投产初期重轨钢连铸电磁搅拌冶金效果不明显的问题,开展了优化重轨钢连铸结晶器电磁搅拌工艺参数的现场试验,对比研究了电磁搅拌电流对重轨钢铸坯中心疏松、中心偏析、等轴晶率等内部质量的影响,制定了满足攀钢重轨钢连铸工艺要求的电磁搅拌工艺制度.生产应用表明,重轨钢连铸坯内部质量明显提高,铸坯中心区等轴晶率由18.8%增至36.2%,中心疏松≤1.5级,中心偏析≤1.0级,中心缩孔≤1.0级,连铸坯轧成重轨的内部质量和力学性能能够满足时速350 km高速铁路用钢轨的要求. 相似文献
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介绍了电磁搅拌工艺技术的工艺流程和工艺原理,通过试验确定电磁搅拌应用优越性,使用后获得了良好冶金效果,铸坯质量显著提高。 相似文献
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《钢铁研究学报(英文版)》2016,(7):638-646
The effect of electromagnetic stirring (EMS)on microstructure and performance of Ag-8 mass%Ni com-posite was investigated under both solidified and deformed conditions.Without EMS,the Ag matrix formed short, thick dendrites in the ingot;whereas with EMS,dendrites were long and slim.Ni phase mainly formed particles or ribbons,distributed along boundaries between dendrite arms.Cold drawing of the solidified Ag-Ni ingots,both with and without EMS,produced high strength in-situ metal-matrix composite (MMC)consisting of Ag matrix reinforced by Ni ribbons.EMS improved the ductility of the composite,consequently enhancing its drawability and strength. EMS also increased the electrical conductivity in both solidified ingots and deformed in-situ composite wires.In both cases,hardness and tensile strength remained high.A model based on a combination of the modified linear rule of mixtures and the Hall-Petch relationship was used to rationalize the tensile strength and hardness with respect to its fabrication parameters and the microstructure of Ag-Ni in-situ composite. 相似文献
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介绍了近年来国内外大方坯连铸机的改造和新建情况,分析了大方坯生产中存在的内部质量问题和解决措施;阐述了液芯轻压下和电磁搅拌技术在改善铸坯内部质量方面的应用,重点介绍了新日铁和浦项的凸形辊压下技术、新日铁的旋转移动电磁搅拌和ABB公司的混合型电磁搅拌装置,概述了宝钢和邢钢对轻压下参数设定方法的最新研究,以及住友金属、攀钢和包钢等钢厂铸坯中心偏析和疏松的改善效果;指出了大方坯连铸技术的发展趋势。 相似文献
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Basic fluid dynamic features of combined electromagnetic stirring, EMS, and gas stirring (EMGAS) have been studied in the present work. A transient and turbulent multiphase numerical flow model was built. Simulations of a real size ladle furnace were conducted for 7 cases, operating with and without combined stirring and varying the argon gas inlet plug position. The results of these simulations are compared considering melt velocity, melt turbulence, melt/slag‐interface turbulence and dispersion of gas bubbles. An experimental water model was also built to simulate the effects of combined stirring. The water model was numerically simulated and visual comparison of the gas plume shape and flow pattern in the numerical and in the experimental model was also done for 3 flow situations. The results show that EMGAS has a strong flexibility regarding the flow velocity, gas plume, stirring energy, mixing time, slag layer, etc. 相似文献