Preparation of multiscale graphene oxide‐carbon fabric and its effect on mechanical properties of hierarchical epoxy resin composite

Graphene oxide (GO) was used to modify the surface of carbon fiber layers through electrophoretic deposition, forming a multiscale reinforcement fabric. By adjusting the experimental parameters, the resulting GO‐carbon fabric showed productive and homogenous distribution of thin and less‐agglomerate GO platelets on carbon fiber surface, remarkably enlarging the surface area and roughness of carbon fabric. To investigate the effect of GO sheets on composites, GO‐carbon fabric and carbon fabric‐reinforced hierarchical epoxy resin composites were respectively manufactured. Mechanical tests demonstrated that after introducing GO flakes on carbon fabric, both the flexural strength and interlaminar shear strength of composite had achieved an increase, especially the interlaminar shear strength rising by 34%. Through fractography analysis, it was found that in pure carbon fabric‐reinforced epoxy composite, the fiber/matrix debonding fracture mechanism predominated, while after the GO decoration on carbon fiber surface, the composite featured a stronger interfacial bonding, leading to the enhancement in mechanical properties of hierarchical epoxy resin composite. POLYM. COMPOS., 37:1515–1522, 2016. © 2014 Society of Plastics Engineers     

Nanoscale toughening of carbon fiber‐reinforced epoxy composites through different surface treatments

Interests in improving poor interfacial adhesion in carbon fiber‐reinforced polymer (CFRP) composites has always been a hotspot. In this work, four physicochemical surface treatments for enhancing fiber/matrix adhesion are conducted on carbon fibers (CFs) including acid oxidation, sizing coating, silane coupling, and graphene oxide (GO) deposition. The surface characteristics of CFs are investigated by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, atomic force microscopy, scanning electron microscopy, interfacial shear strength, and interlaminar shear strength. The results showed that GO deposition can remarkably promote fiber/matrix bonding due to improved surface reactivity and irregularity. In comparison, epoxy sizing and acid oxidation afford enhancement of IFSS owing to effective molecular chemical contact and interlocking forces between the fiber and the matrix. Besides, limited covalent bonds between silane coupling and epoxy matrix cannot make up for the negative effects of excessive smoothness of modified CFs, endowing them inferior mechanical properties. Based on these results, three micro‐strengthening mechanisms are proposed to broadly categorize the interphase micro‐configuration of CFRP composite, namely, “Etching” “Coating”, and “Grafting” modifications, demonstrating that proper treatments should be chosen for combining optimum interfacial properties in CFRP composites. POLYM. ENG. SCI., 59:625–632, 2019. © 2018 Society of Plastics Engineers     

Improving the interfacial properties of carbon fiber–epoxy resin composites with a graphene-modified sizing agent

We successfully prepared a graphene-modified carbon fiber (CF) sizing agent with good dispersity and stability by dispersing reduced graphene oxide (RGO) into an emulsion-type sizing agent. RGO was obtained by the reduction of graphene oxide (GO) with the help of gallic acid. The influence of the graphene-modified sizing agent on the interfacial properties of the CF–epoxy resin composites was investigated with microbond testing and the three-point bending method. The results show that optimized interfacial properties were achieved when the size of the modified graphene was less than 1 μm, the content of RGO was 20 ppm, and the pH value of the sizing agent was 10.5. The interfacial shear strength of the composites reached 92.3 MPa, which was 29.6% higher than that of the composites with unmodified CFs. Compared with commercial-CF-fabric-reinforced composites, the interlaminar shear strength of the composites treated with the RGO-modified sizing agent increased by 21.5%. Both the interfacial and interlaminar failure morphologies of the composites were examined with scanning electron microscopy (SEM). The results show that a large amount of residual resin adhered to the surfaces of the CFs treated with the RGO-modified sizing agent; this indicated good interfacial properties between the CFs and the resin matrix. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47122.     

Performance tuning of glass fiber/epoxy composites through interfacial modification upon integrating with dendrimer functionalized graphene oxide

In this study, glass fiber/epoxy composites were interfacially tailored by introducing polyamidoamine (PAM) dendrimer functionalized graphene oxide (GO) into epoxy matrix. Two different composites each containing varying loading fraction (0.5, 1.0, and 1.5 wt%) of GO and GO-PAM were fabricated via hot press processing. Composites were evaluated for interlaminar shear strength (ILSS), dynamic mechanical properties and thermal conductivity. The inclusion of 1.5 wt% GO-PAM resulted ~57.3%, ~42.7%, and ~54% enhancement in ILSS, storage modulus and thermal conductivity, respectively. Almost, ~71% reduction in coefficient of thermal expansion was also observed at same GO-PAM loading. Moreover, higher glass transition temperature was observed with GO-PAM addition. GO-PAM substantially improved fiber/matrix interfacial adhesion, which was witnessed through scanning electron microscopy. The enhanced thermo-mechanical performance was attributed to interfacial covalent interactions engendered by ring opening reaction between epoxy and amine moieties of PAM dendrimers. These multiscale composites with extraordinary functional properties can outperform conventional counterparts with improved reliability and performance.     

Microstructure and properties of carbon fiber sized with pickering emulsion based on graphene oxide sheets and its composite with epoxy resin

The Graphene oxide (GO) sheets were used for preparing the epoxy resin Pickering emulsion. The particle size and the zeta potential of the Pickering emulsion were measured to evaluate its stability. The stable emulsion could be served as the film former of sizing agent for carbon fiber (CF). The effect of the Pickering emulsion stabilized by GO sheets on the properties of CF and the interfacial adhesion property of CF reinforced composite were investigated. Scanning electron microscopy (SEM) images showed that there existed a layer of sizing agent film with GO sheets evenly on the CF surface. Abrasion resistance and stiffness values of CF were tested and the results indicated that the sized CF conformed to the requirement of CF handleability. The interlaminar shear strength (ILSS) test indicated that the interfacial adhesion of the composite could be greatly improved. The fracture surfaces of CF composites were examined by SEM after ILSS tests. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42285.     

电子束辐射接枝对PAN基碳纤维的表面改性

采用电子束加速器辐射接枝方法对聚丙烯腈(PAN)基碳纤维进行表面改性,研究了接枝单体种类对接枝率及其环氧树脂基复合材料力学性能的影响,分析了辐射接枝前后PAN基碳纤维的表面形貌与化学结构以及其复合材料界面断口的形貌变化。结果表明:电子束辐射接枝改性的PAN基碳纤维表面粗糙度增加,表面活性官能团增多,与树脂的机械锲合作用增强,其树脂基复合材料断口表而较为平整;乙二胺/水溶液体系是辐射接枝改性的理想溶液,在200 kGy的电子束辐射下,PAN基碳纤维表面的接枝率为6.66%,复合材料的层间剪切强度提高了45.1%。     

Properties of carbon fiber and composites modified with different‐sized graphene oxide sheets

The graphene oxide (GO) sheets with different size distributions were effectively separated by a centrifugation method. The exfoliated single‐layer structure and the size of GO sheets were verified by scanning electron microscopy (SEM), atomic force microscope (AFM), and metallurgical microscope, respectively. Two different‐sized GO sheets water suspensions were obtained, which were then directly dispersed in carbon fiber (CF) sizing agent, respectively. The influences of the different‐sized GO sheets on CF and CF composites were explored. The workability in later process of CF and CF surface morphology were characterized by abrasion resistance, fluffs and breakage, stiffness, and SEM. SEM micrographs demonstrated that a nonuniform distribution of the large‐sized GO was lapped on CF whereas the small‐sized GO was uniformly leaned on CF. The interlaminar shear strength of the small‐sized GO/CF reinforced composite could reaches the maximum value. It indicated that the interfacial region between CF and polymer matrix could be enhanced by adjusting the size of GO sheets. POLYM. COMPOS., 37:2719–2726, 2016. © 2015 Society of Plastics Engineers     

Mechanical properties of carbon fiber composites modified with graphene oxide in the interphase

The surface topographies of carbon fibers treated by sizing agents with different graphene oxide (GO) content were investigated by scanning electron microscopy. The surface elements compositions of carbon fibers were determined by X‐ray photoelectron spectrometer. The interfacial properties of composites were studied by interfacial shear strength. The thermo‐mechanical properties of two typical specimens (CF‐G0 and CF‐G1 composites) were investigated by dynamic mechanical thermal analysis. The results showed the introduction of GO sheets on carbon fibers surfaces effectively improved the mechanical properties of carbon fibers/epoxy composites. POLYM. COMPOS., 38:2425–2432, 2017. © 2016 Society of Plastics Engineers     

Evaluation of adhesion of continuous fiber–epoxy composite/aluminum laminates

Continuous fiber composite/metal laminates (FMLs) offer significant improvements over currently available composite materials for aircraft structures due to their excellent fatigue endurance and low density. Glass fiber–epoxy composite laminae and aluminum foil (GLARE) are commonly used to obtain these hybrid laminates. In this work, FMLs were produced by treating the aluminum foil to promote adhesion bonding by two methods: sulphuric chromic acid etching (SCAE) and chromic acid anodization (CAA). The surface treatments were evaluated by contact angle, roughness and scanning electron microscopy techniques. In order to compare different families of fiber composite/metal laminates, carbon fiber and glass fiber fabrics were used as reinforcements for the hybrid laminates. The adhesion of the hybrid laminates was evaluated by scanning electron microscopy (SEM) and three-point bending test. CAA resulted in better wetting properties. The interlaminar shear strength results for both carbon fiber-epoxy/metal and glass fiber-epoxy metal, were close to the interlaminar shear strength results found in the literature (approx. 40.0 MPa).     

Improvement of interfacial interactions in CF/PEEK composites by an s-PSF/graphene oxide compound sizing agent

The interfacial interactions of carbon fiber (CF)-reinforced polymer composites is a key factor affecting the overall performance of the material. In this work, we prepared a sulfonated poly(ether sulfone)–graphene oxide mixed sizing agent to modify the interface of CF/PEEK composites and improve the interfacial properties between the PEEK matrix and CF. Results showed that the mechanical and interfacial properties of CF/PEEK composites are improved by the sizing agent. Specifically, the flexural strength, flexural modulus and interlaminar shear strength of the materials reached 847.29 MPa, 63.77 GPa, and 73.17 MPa, respectively. Scanning electron microscopy confirmed markedly improved adhesion between the resin matrix and fibers. This work provides a simple and effective method for the preparation of high-performance CF/PEEK composites, which can improve the performance of composites without degrading the mechanical property of pristine CF.     

Utilizing Vacuum Bagging Process to Prepare Carbon Fiber/CNT-Modified-epoxy Composites with Improved Mechanical Properties

In this work, the effects of carbon nanotube-modified epoxy and carbon nanotube-enriched sizing agent on the tensile properties and failure mode of unidirectional carbon fiber/epoxy composites were investigated. Laminates of carbon fiber/epoxy composites at different concentrations of carbon nanotube and sizing agent were fabricated by hand layup vacuum bagging process. Scanning electron microscopy analysis was conducted to unveil the relation between the macroproperties and the composites’ microstructure. Experimental results showed that the carbon nanotube-modified epoxy/carbon fiber composite showed 20% enhancements in the Young’s modulus compared to the pristine epoxy/carbon fiber composite. The scanning electron microscopy analysis of the fracture surfaces revealed that incorporating carbon nanotube into the epoxy matrix with utilizing the vacuum improves the interfacial bonding and minimizes the voids that act as crack initiators. This microstructure enhances the interfacial shear strength and load transfer between the matrix and the fabrics and consequently the tensile characteristics of the formulated composite.     

Interlaminar mechanical properties of carbon fiber reinforced plastic laminates modified with graphene oxide interleaf

By taking the advantage of the excellent mechanical properties and high specific surface area of graphene oxide (GO) sheets, we develop a simple and effective strategy to improve the interlaminar mechanical properties of carbon fiber reinforced plastic (CFRP) laminates. With the incorporation of graphene oxide reinforced epoxy interleaf into the interface of CFRP laminates, the Mode-I fracture toughness and resistance were greatly increased. The experimental results of double cantilever beam (DCB) tests demonstrated that, with 2 g/m² addition of GO, the Mode-I fracture toughness and resistance of the specimen increase by 170.8% and 108.0%, respectively, compared to those of the plain specimen. The improvement mechanisms were investigated by the observation of fracture surface with scanning electron microscopies. Moreover, finite element analyses were performed based on the cohesive zone model to verify the experimental fracture toughness and to predict the interfacial tensile strength of CFRP laminates.     

Effects of novolac resin modification on mechanical properties of carbon fiber/epoxy composites

The epoxy resin matrix of carbon fiber (CF)‐reinforced epoxy composites was modified with novolac resin (NR) to improve the matrix‐dominated mechanical properties of composites. Flexural strength, interlaminar shear strength (ILSS), and impact strength were measured with unfilled, 7 wt% NR, 13 wt% NR, and 18 wt% NR filled to epoxy to identify the effect of adding NR on the mechanical properties of composites. The results showed that both interfacial and impact properties of composites were improved except for flexural property. The largest improvement in ILSS and impact strength were obtained with 13 wt% loading of NR. ILSS and impact strength were improved by 7.3% and 38.6%, respectively, compared with the composite without NR. The fracture and surface morphologies of the composite specimens were characterized by scanning electron microscopy. Intimate bonding of the fibers and the matrix was evident with the content of 7–13 wt% NR range. Decrease of crosslinking density and formation of NR transition layer were deduced with adding NR. POLYM. COMPOS., 2011. © 2010 Society of Plastics Engineers     

Interfacial improvement of carbon fiber/epoxy composites using a simple process for depositing commercially functionalized carbon nanotubes on the fibers

An aqueous suspension deposition method was used to coat the sized carbon fibers T700SC and T300B with commercially carboxylic acid-functionalized and hydroxyl-functionalized carbon nanotubes (CNTs). The CNTs on the fiber surfaces were expected to improve the interfacial strength between the fibers and the epoxy. The factors affecting the deposition, especially the fiber sizing, were studied. According to single fiber-composite fragmentation tests, the deposition process results in improved fiber/matrix interfacial adhesion. Using carboxylic acid-functionalized CNTs, the interfacial shear strength was increased 43% for the T700SC composite and 12% for the T300B composite. The relationship between surface functional groups of the CNTs and the interfacial improvement was discussed. The interfacial reinforcing mechanism was explored by analyzing the surface morphology of the carbon fibers, the wettability between the carbon fibers and the epoxy resin, the chemical bonding between the fiber sizing and the CNTs, and fractographic observation of cross-sections of the composites. Results indicate that interfacial friction, chemical bonding and resin toughening are responsible for the interfacial improvement of nanostructured carbon fiber/epoxy composites. The mechanical properties of the CNT-deposited composite laminate were further measured to confirm the effectiveness of this strategy.     

Effect of graphene oxide on the interlaminar fracture toughness of carbon fiber/epoxy composites

Graphene oxide (GO) nanoparticles were introduced in the interlaminar region of carbon fiber–epoxy composites by dispersing it in a thermoplastic polymer carrier such as polyvinylpyrrolidone (PVP). Mode‐I fracture toughness (G_IC) was investigated using double cantilever beam testing to evaluate the effect of the GO on the delamination behavior of the composite. The GO content was varied from 0% to 7% by weight as a function of the PVP content. Improvement of ～100% in the Mode I fracture toughness (G_IC) was observed compared to composites with no GO. The optimum amount of nanoparticles for improving the interlaminar fracture toughness was found to be ～0.007% by weight of the composite. The increase in the value of flexural strength value was also observed. Scanning electron microscopy of fracture surfaces, X‐ray diffraction, and transmission electron microscopy, and reflectance Fourier transform infrared spectra, as well as Raman spectroscopy results, are presented to support the conclusions. POLYM. ENG. SCI., 59:1199–1208 2019. © 2019 Society of Plastics Engineers     

Interfacial microstructure and properties of carbon fiber-reinforced unsaturated polyester composites modified with carbon nanotubes

To improve the interfacial properties in carbon fiber (CF)-reinforced unsaturated polyester (UP) composites, we directly introduced functionalized carbon nanotubes dispersed in the fiber sizing onto the fiber surface. For comparing the influence of polymer type on sizing effect, two different polymers (UP MR13006 and water-soluble epoxy (EP)) were used to prepare sizing agent. Morphology and surface energy of CFs were examined by scanning electron microscopy and dynamic contact angle analysis test. Tensile strength was investigated in accordance with ASTM standards. Mechanical properties of the composites were investigated by interlaminar shear strength (ILSS) and impact toughness. Test results indicate that TS, ILSS, and impact toughness were enhanced simultaneously. For UP matrix, the sizing agent containing UP has better reinforcing and toughening effect than the sizing agent containing water-soluble EP.     

Effects of polyhedral oligomeric silsesquioxane coatings on the interface and impact properties of carbon‐fiber/polyarylacetylene composites

Two kinds of polyhedral oligomeric silsesquioxane (POSS) coatings were used for the modification of the interface in carbon fiber (CF) reinforced polyarylacetylene (PAA) matrix composites. The effects of the organic–inorganic hybrid POSS coatings on the properties of the composites were studied with short‐beam‐bending, microdebonding, and impact tests. The interlaminar shear strength and interfacial shear strength showed that the POSS coatings resulted in an interfacial property improvement for the CF/PAA composites in comparison with the untreated ones. The impact‐test results implied that the impact properties of the POSS‐coating‐treated composites were improved. The stiffness of the interface created by the POSS coatings was larger than that of the fiber and matrix in the CF/PAA composites according to the force‐modulation‐mode atomic force microscopy test results. The rigid POSS interlayer in the composites enhanced the interfacial mechanical properties with a simultaneous improvement of the impact properties; this was an interesting phenomenon in the composite‐interface modification. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5202–5211, 2006     

CHARACTERIZATION, PROPERTIES, AND PROCESSING OF LARC PETI-5® AS A HIGH-TEMPERATURE SIZING MATERIAL: III. ADHESION ENHANCEMENT OF CARBON/BMI COMPOSITES

A phenylethynyl-terminated imide oligomer (LaRC PETI-5®) with a number average molecular weight of 2500 g/mol has been applied onto the surfaces of PAN-based carbon fiber tows and woven carbon fabrics as a sizing material to introduce an interphase between the fiber and matrix in carbon/BMI composites. The adhesion between the fiber and matrix was enhanced by the presence of a properly processed LaRC PETI-5® interphase. The results showed that when LaRC PETI-5® was sized and processed at 150°C, the interfacial shear strength (IFSS) of unidirectional IM7/BMI composite measured by using a microindentation technique and the interlaminar shear strength (ILSS) of a carbon/BMI composite measured by short beam shear test were markedly improved by about 35% and 66%, respectively, in comparison with the unsized counterparts. The adhesion enhancement strongly depends not only on the presence or absence of LaRC PETI-5® sizing interphase but also on the temperature profile applied to the sizing before composite fabrication. Both of these factors critically influence the physical and chemical state of the sizing material. Scanning electron microscopic observations of the composite fracture surfaces support the improved interfacial property of carbon/BMI composites.     

羧基化多壁碳纳米管对T-1000碳纤维/环氧树脂复合材料性能的影响

对多壁碳纳米管进行了表面羧基化处理,将羧基化碳纳米管添加到环氧树脂基体中,通过湿法缠绕工艺制备出具有高性能的T1000碳纤维增强环氧树脂复合材料。结果表明,复合材料的界面性能和耐热性能得到改善,当羧基化碳纳米管质量含量为1％时,复合材料的层间剪切强度提高了近29％。     

纳米SiO_2改性环氧树脂胶粘剂的研究

选择纳米 SiO_2 作为增强材料改性环氧树脂基体, 以物理分散法将纳米 SiO_2 分散在环氧树脂中。通过力学性能测试和热稳定性能测试, 研究了不同含量的纳米 SiO_2 对改性环氧树脂胶粘剂的热性能、拉伸性能和冲击性能的影响; 通过 NOL环测试和扫描电子显微镜(SEM) 分析, 研究了不同含量的纳米 SiO_2 对国产芳纶纤维/改性环氧复合材料的界面性能和层间剪切强度的影响。实验结果表明, 基体树脂中当 w( 纳米SiO_2)=3%时, 改性环氧树脂胶粘剂的拉伸强度和冲击强度分别提高了 28.8%和 22.6%, 复合材料的层间剪切强度(ILSS) 达到最大值, 比未改性胶粘剂提高约 56.8%。