Confocal Scanning Laser Microscopic Study of the RDX Defect Structure in Deformed Polymer‐Bonded Explosives

The influence of an explosion‐driven deformation on the defect structure in RDX crystals embedded in a polymer‐bonded explosive was investigated by means of confocal scanning laser microscopy. The images were compared to the defect structure in the as‐received RDX grades, embedded in an epoxy resin. In this way it is possible to qualitatively analyze the changes in defect structure of the RDX crystals that were induced by the explosion‐driven deformation. For the first time, these data therefore provide experimental confirmation of how shock waves mechanically interact with energetic crystals – a topic that, up to now, was only explored by means of simulations.     

Shock Sensitivity of Pressed RDX‐Based Plastic Bonded Explosives under Short‐Duration and High‐Pressure Impact Tests

The shock sensitivities of plastic bonded explosives were studied with a thin flyer impact test by using two types of pressed RDX. The thin flyer, driven by an electrically exploding plasma, exerts a short‐duration, high‐pressure pulse to the samples to trigger a shock‐to‐detonation process. It was found that the duration and magnitude of the incident shock strongly influence the dominant mode of hot‐spot formation, promoting a fast pore collapsing mechanism while suppressing other slower shear or friction mechanisms, as proposed by Chakravarty et al. [1]. The pressed PBX based on reduced sensitivity RDX had higher shock threshold pressure, compared to the pressed PBX based on commercial RDX. The difference was observed even with a certain portion of external extragranular defects. It is postulated that the internal crystal defects are more efficient than the external porosity in terms of the rapid reaction of hot spots.     

RDX基铝薄膜炸药与铝粉炸药水下爆炸性能比较

为了减少铝粉炸药在生产过程中因铝粉对环境污染,降低铝粉炸药的撞击感度,提高含铝炸药的成型性及力学性能,将RDX用铝薄膜分层包裹得到新型的铝薄膜混合炸药。将铝薄膜混合炸药与铝粉炸药进行水下爆炸实验与爆速实验,得到两种炸药的爆速与压力时程曲线,经过分析计算得到两种炸药的压力峰值、冲量、冲击波能、气泡脉动周期与气泡能。结果表明：铝薄膜炸药药柱的轴向为RDX与铝薄膜独立贯通的结构,有利于降低混合炸药中添加物对基体炸药爆轰波传播的影响,从而使铝薄膜混合炸药的爆速高于铝粉炸药,导致铝薄膜炸药的冲击波损失系数高于铝粉炸药,使铝薄膜混合炸药的总能量、比气泡能与铝粉炸药相当情况下,其比冲击波能却降低了10.16%～10.33%,计算过程说明铝薄膜混合炸药的C-J压力计算公式具有合理性。     

Production and Sensitivity Evaluation of Nanocrystalline RDX‐based Explosive Compositions

The initiation sensitivity of cyclotrimethylenetrinitramine (RDX) was investigated as a function of crystal size. For this study, RDX powders with mean crystal sizes of ca. 200 and 500 nm were prepared by rapid expansion of supercritical solutions (RESS) with carbon dioxide as the solvent. Initiation sensitivity testing to impact, sustained shock, and electrostatic discharge stimuli was performed on uncoated as well as wax‐coated specimens. The test data revealed that in a direct comparison to coarser grades the nanocrystalline RDX‐based samples were substantially less sensitive to shock and impact stimuli. Furthermore, the 500 nm RDX‐based specimens exhibited the lowest sensitivity values, an indication that minima in shock and impact sensitivities with respect to crystal size exist.     

On the Reliability of Sensitivity Test Methods for Submicrometer‐Sized RDX and HMX Particles

Submicrometer‐sized RDX and HMX crystals were produced by electrospray crystallization and submicrometer‐sized RDX crystals were produced by plasma‐assisted crystallization. Impact and friction sensitivity tests and ballistic impact chamber tests were performed to determine the product sensitivity. Rather than reflecting the quality of the particles, we found the sensitivity tests to be unreliable for submicrometer particles. The used impact test was not accurate enough, while in the friction and ballistic impact chamber tests the submicrometer‐sized crystals were distributed among the grooves of the porcelain plate or among the grains of the sandpaper used in these tests. These observations stress the need for revisiting the current standards used for determining the hazardous properties like friction and impact sensitivity of energetic materials in the case, where the sample consists of submicrometer‐sized crystals. Recommendations were suggested to develop new test methods that only use the interactions between the particles and therefore allow the application of sensitivity tests for submicrometer/nano‐sized energetic materials.     

Characterization of Granular and Polymer‐Embedded RDX Grades: Floret Tests

In an attempt to further contribute to the characterization of explosive compositions, small scale Floret tests were performed using four RDX grades, differing in product quality. A Floret test provides a measure – by indentation of a copper block – of detonation spreading or the initiability and shock wave divergence and is applied in particular to explosives used in initiation trains. Both as‐received RDX and PBXs (based on the AFX‐757 composition, a hard target penetrator explosive) containing these RDX grades were tested in the Floret test set‐up. It was found that the Floret test method, when applied to granular, as‐received RDX, was not able to discriminate between the overall RDX product qualities on the basis of the resulting volume of the indentation in the copper block. For the Floret test data of the PBX samples, a division into two parts, where one of the RDX lots shows a lower dent volume compared to the other RDX lots tested. Based on the results presented in this paper with granular RDX and a PBX composition and earlier results with a different type of PBX (based on PBXN‐109, an insensitive high explosive used in a wide range of munitions), the Floret test could be developed into a screening test for shock sensitivity and product quality, without the need for complex and large volume casting of specific PBX compositions.     

破甲战斗部新型装药--聚奥黑炸药

一种新型的破甲战斗部装药-聚奥黑炸药是以HMX/RDX二种单质炸药为主体炸药的压装高聚物粘结炸药,其主要特点是可以通过改变HMX/RDX的组成比例,得到不同爆炸能量的系列化产品;更为突出的是,合理选择HMX/RDX比例,使PBX装药具有与HMX相近的高爆炸能量,而成本费用大幅度降低.经过在破甲战斗部中应用试验表明,聚奥黑炸药的装药密度高、破甲威力大,是一种适合装填各类破甲战斗部的新型装药.     

Underwater detonation performance of the aluminum film explosive

A new aluminized explosive is proposed, and the approach is to replace the aluminum powder in the traditional aluminized explosive with an aluminum film. The purpose is not only to improve mechanical properties and lower the impact sensitivity of traditional aluminized explosives, but also to reduce environmental pollution in the aluminum particle production process. The pressure-time curves of the aluminum film explosive and RDX are measured in underwater explosion experiments. The peak pressure, impulse, shock wave energy, and bubble energy are obtained by analyzing the curves. The results of the study indicate that the peak pressure of the aluminum film explosive is lower than that of RDX. However, the aluminum film explosive maintains a high pressure for a longer period of time. The large amount of energy is found to liberate by subsequent reactions of the Al film with the primary detonation products. The increase in the explosion energy of the aluminum film explosive is based mainly on the increase in the bubble energy.     

Reduced Sensitivity RDX Obtained From Bachmann RDX

In recent years much interest has been generated in a quality of reduced sensitivity RDX (RS‐RDX), like I‐RDX^® which, when incorporated in cast cure and even pressable plastic bonded explosives (PBX compositions), can confer reduced shock sensitivity as measured through gap test. At crystal level, lot of work has been done to try to determine which property or properties may explain the behaviour of the corresponding cast PBX composition. But up to now, and despite an international inter‐laboratory comparison (Round Robin) of seven lots of RDX from five different manufacturers conducted from 2003 to 2005, even if some techniques lead to interesting results, there is no dedicated specification to apply to RS‐RDX. This quality (I‐RDX^®) has proved to retain its low sensitivity even after ageing, which does not seem to be the case for standard RDX produced by the Bachmann process (when re‐crystallized under I‐RDX conditions in order to obtain RS‐RDX). It has been shown that the higher sensitivity of RDX produced by the Bachmann process, or the evolution of sensitivity after ageing of RS‐RDX produced from Bachmann RDX may be linked to the presence of octogen (HMX) during the crystallization process. In order to check such hypothesis, low HMX content RDX produced by the Bachmann process has been prepared and evaluated in cast PBX composition (PBX N 109). Results of the characterization of such quality of RDX and its evaluation in cast PBX composition as well as ageing behaviour are presented and discussed; there are indications that removal of HMX from Bachmann RDX may lead to RS‐RDX, which retains its RS character even after ageing.     

RDX and HMX with Reduced Sensitivity Towards Shock Initiation–RS‐RDX and RS‐HMX

Reduced Sensitivity RDX (RS‐RDX) has received a lot of attention and interest from the explosive community in the recent years. There are several producers of RS‐RDX, most of them using a direct nitration (Woolwich process) for the RDX synthesis, while Chemring Nobel uses the Bachmann process. The processes for obtaining the RS properties probably differ between the various producers. Chemring Nobel has also developed an HMX quality that shows Reduced Sensitivity (RS‐HMX) of different particle size distributions. The shock sensitivity is at the same level as for RS‐RDX in comparable compositions. Reduced shock sensitivity has been obtained for RS‐RDX and Reduced Sensitivity (RS‐HMX) in both pressable and cast‐cured compositions. By using a pressable composition, it is possible to get the results from a BICT gap test faster than from a cast‐cured composition that has to go through a curing process. Chemring Nobel in cooperation with FFI have performed an extensive accelerated ageing testing of RS‐RDX produced by the Bachmann process. The samples have been aged at 60 and 70 °C and the shock sensitivity tested by two different gap tests. The results demonstrate that the Chemring Nobel RS‐RDX retain the insensitivity towards shock during ageing and show no degradation at all. Accelerated ageing testing of RS‐HMX has also been performed and shows no degradation in the shock sensitivity.     

Evaluation of Plastic Bonded Explosive (PBX) Formulations Based on RDX,Aluminum, and HTPB for Underwater Applications

Aluminized high explosives are known to give better underwater performance. All explosive formulations for underwater targets are filled into warheads and shells by casting method. TNT, a high explosive is used as casting medium due to its lower melting point. Plastic bonded explosives are fast replacing TNT‐based high explosive formulations for the reasons that they are more insensitive and low vulnerable explosives with better shelf life. Few aluminized plastic bonded explosive formulations based on RDX, aluminum, and HTPB have been processed, varying the aluminum content from 0 to 35% and evaluated underwater. The present paper discusses the experimental methodology adopted to evaluate the above formulations for their ballistic parameters, viz., peak over pressure and impulse. Explosion bulge tests have been conducted with each explosive formulation and extent of bulge in test plates is presented and compared with a standard underwater explosive, viz., HBX‐3.     

TATB对HMX的钝感作用研究

通过机械感度、热感度、冲击波感度等方面的实验数据,分析研究了ＴＡＴＢ对ＨＭＸ的钝感作用,证明以ＨＭＸ／ＴＡＴＢ为主体炸药的塑性粘结炸药对目前钝感高能炸药的研究具有十分重要的意义。     

FOX-7和RDX基含铝炸药的冲击起爆特性

为研究FOX-7和RDX基含铝炸药的冲击起爆特性,对其进行了冲击波感度试验和冲击起爆试验,结合冲击波在铝隔板中的衰减特性,确定了FOX-7和RDX基含铝炸药的临界隔板值和临界起爆压力,并通过锰铜压阻传感器记录了起爆至稳定爆轰过程压力历程的变化。结果表明,以Φ40mm×50mm的JH-14为主发装药时,FOX-7和RDX基含铝炸药临界隔板值分别为37.51和34.51mm,对应的临界起爆压力为10.91和11.94GPa;起爆压力为11.58GPa时,FOX-7炸药的到爆轰距离为25.49~30.46mm,稳定爆轰后的爆轰压力为27.68GPa,爆轰速度为8 063m/s;起爆压力为14.18GPa时,RDX基含铝炸药的到爆轰距离为17.27~23.53mm,稳定爆轰后的爆轰压力为17.16GPa,爆轰速度为6 261m/s。     

A Low‐Sensitivity Composition Based on FOX‐7

1,1‐Diamino‐2,2‐dinitroethene (DADNE, FOX‐7) is considered to be an explosive combining comparatively high performance and low sensitivity. In the present study, FOX‐7 has been evaluated as a possible replacement of RDX in TNT‐based melt‐cast compositions. A composition containing FOX‐7, TNT, Al and wax, and a method of preparing it were proposed. Its sensitivity to impact, friction, shock wave, jet impact, fast heating, and its thermal stability were tested. Some detonation parameters like the detonation pressure, velocity and heat were measured. Moreover, the Gurney velocity, the so‐called effective exponent of the expansion isentrope and the JWL equation of state of the detonation products were determined from the results of a cylinder test. The detonation characteristics were compared with that obtained for cast TNT.     

Research on the Size of Defects inside RDX/HMX Crystal and Shock Sensitivity

Intragranular defects inside RDX/HMX were studied by optical microscopy with matching refractive (OMS), sink‐float method (SFM), and micro‐focus CT (μCT) techniques. OMS results revealed the phenomenon that RDX/HMX had more defects and cracks than RS‐RDX/RS‐HMX. μCT results indicated that RDX/HMX had more defects with larger volume than RS‐RDX/RS‐HMX. The gap test showed that critical shock pressure/gap thickness was 6.4 GPa/19.4 mm for PBX based on RDX, while they were 7.5 GPa/17.5 mm and 8.6 GPa/16.2 mm for PBX based on M‐RDX and RS‐RDX, respectively. Meanwhile, an analysis of the relationship between defects inside RDX/HMX crystal and shock sensitivity was made. Finally, the shock pressure response under impact loading was investigated by discrete element method.     

老化对TNT基熔铸炸药性能的影响

为了研究老化对炸药性能的影响，对自然贮存的3种熔铸炸药TNT／RDX、TNT／RDX／Al和 TNT／HMX／Al进行了加速老化试验。通过扫描电镜、真空安定性试验研究了老化前后3种炸药的微观形貌和安全性能，并测试了老化前后3种炸药的感度和爆速。结果表明，老化后炸药颜色变深，体积膨胀，质量变轻。样品的放气量小于2 mL／g ，热感度变化也较小。机械感度的变化与炸药组分和老化方式有关。TNT／RDX的爆速随着贮存时间的增加而降低，与整体加速老化情况一致，TNT／RDX／Al和 TNT／HMX／Al的爆热随贮存时间的增加变化趋势相反，说明两者老化机理可能不同。     

EAK基熔铸分子间炸药的能量和撞击感度

通过水下爆炸试验研究了RDX和HMX对EAK基熔铸分子间炸药水下能量的影响。结果表明,RDX和HMX对EAK基混合炸药起到明显的增能作用,但对含铝和非含铝体系有不同的作用效果。爆速和撞击感度测定表明,EAK—RDX混合炸药爆轰的理想化程度和稳定性及撞击感度随RDX含量的增加而增加。从能量和撞击感度两个方面综合考虑,RDX的较佳加入量应为20％～30％。     

Energetic Materials: Crystallization,Characterization and Insensitive Plastic Bonded Explosives

The product quality of energetic materials is predominantly determined by the crystallization process applied to produce these materials. It has been demonstrated in the past that the higher the product quality of the solid energetic ingredients, the less sensitive a plastic bonded explosive containing these energetic materials becomes. The application of submicron or nanometric energetic materials is generally considered to further decrease the sensitiveness of explosives. In order to assess the product quality of energetic materials, a range of analytical techniques is available. Recent attempts within the Reduced‐sensitivity RDX Round Robin (R4) have provided the EM community a better insight into these analytical techniques and in some cases a correlation between product quality and shock initiation of plastic bonded explosives containing (RS‐)RDX was identified, which would provide a possibility to discriminate between conventional and reduced sensitivity grades.     

Thermal and Sensitivity Study of Dihydroxyl Ammonium 5,5′‐Bistetrazole‐1,1′‐diolate (TKX‐50)‐based Melt Cast Explosive Formulations

Dihydroxyl ammonium 5,5′‐bistetrazole‐1,1′‐diolate (TKX‐50) is a promising energetic material with predicted performance similar to RDX as well as to CL‐20. In the present study, TKX‐50 was evaluated as a possible replacement for RDX in TNT‐based, aluminized as well as non‐aluminized melt cast formulations. Thermal analysis reveals the compatibility of TKX‐50 with benchmark explosives like RDX and TNT in explosive formulations. This paper describes the thermal and sensitivity study of TKX‐50 with RDX and TNT‐based melt cast explosives. The result indicated that TKX‐50 can be effectively used as a RDX replacement in melt cast explosive formulations. TKX‐50/TNT‐based aluminized composition shows more thermal stability than RDX/TNT based composition, which clearly indicated the usefulness of TKX‐50 in melt cast explosive formulations.