Tribological behaviors of in situ TiB2 ceramic reinforced TiAl-based composites under sea water environment

In this paper, the tribological behaviors of 20 and 40 vol% in situ TiB₂ reinforced TiAl-based composites sliding against SiC balls were investigated in artificial sea water, and TiAl alloy was also studied as a comparison. The results showed that the TiAl-TiB₂ composites are lubricated in artificial sea water and TiB₂ is effective to improve the wear resistance of the TiAl alloy. Also, it was found that the tribological behaviors have a dependency on the applied loads and sliding speeds. Worn surface morphologies and composition together with electrochemical behaviors of the materials were evaluated and related to the tribological behaviors.     

Tribological behavior of three‐dimensional braided carbon fiber reinforced polyetheretherketone composites

Three‐dimensional (3D) braided carbon fiber reinforced polyetheretherketone (denoted as CF_3D/PEEK) composites with various fiber volume fractions were prepared via hybrid woven plus vacuum heat‐pressing technology and their tribological behaviors against steel counterpart with different normal loads at dry sliding were investigated. Contrast tribological tests with different lubricants (deionized water and sea water) and counterparts made from different materials (epoxy resin, PEEK) were also conducted. The results showed that the incorporation of 3D braided carbon fiber can greatly improve the tribological properties of PEEK over a certain range of carbon fiber volume fraction (V_f) and an optimum fiber loading of ∼54% exists. The friction coefficient of the CF_3D/PEEK composites decreased from 0.195 to 0.173, while the specific wear rate increased from 1.48 × 10⁻⁷ to 1.78 × 10⁻⁷ mm³ Nm⁻¹ with the normal load increasing from 50 to 150 N. Abrasive mechanism was dominated when the composites sliding with GCr15 steel counterpart under dry and aqueous lubrication conditions. Deionized water and sea water lubricants both significantly reduced the wear of the CF_3D/PEEK composites. When sliding with neat PEEK counterpart, the CF_3D/PEEK composites possess lower friction coefficient than those against epoxy resin and GCr15 steel counterparts. In general, CF_3D/PEEK composites possess excellent tribological properties and comprehensive mechanical performance, which makes it become a potential candidate for special heat‐resisting tribological components. POLYM. COMPOS., 36:2174–2183, 2015. © 2014 Society of Plastics Engineers     

Tribological behaviors of polytetrafluoroethylene composites under dry sliding and seawater lubrication

The composites of polytetrafluoroethylene (PTFE) filled with expanded graphite (EG), poly(p‐oxybenzoyl) (POB), and basalt fiber (BF) were prepared by heating compression and sintering molding. The tribological behavior of PTFE composites was investigated with a pin‐on‐disk tester under dry conditions and seawater lubrication. The worn surface of PTFE composites and the transfer film on the counterface were observed with a scanning electron microscope. The results indicated that the incorporation of EG and POB improved the hardness of PTFE composites, and addition of BF led to greater load‐carrying capacity. Compared to pure PTFE, the coefficients of friction of PTFE composites slightly increased, but the wear rates were significantly reduced (the wear rate of composite with 3% EG being only 10.38% of pure PTFE). In addition, all the composites exhibited a lower coefficient of friction (decreases of about 0.03–0.07) but more serious wear under seawater lubrication than under dry sliding. The wear mechanism changed from serious abrasive wear of pure PTFE to slight adhesion wear of PTFE composites under both conditions. A transfer film was obviously found on the counterface in seawater, but it was not observed under dry conditions. Among all the materials tested, the PTFE‐based composite containing 20% POB (mass fraction), 2% EG, and 3% BF exhibited the best comprehensive performance. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2523–2531, 2013     

An analysis of capillary water behavior in poly‐p‐phenylenebenzobisoxazole fiber

This study concerns with analysis of water inside a poly‐p‐phenylenebenzobisoxazole (PBO) fiber. It is important to analyze the state of water attached to polymer, because it may affect properties of fibers as the increase of drying speed of water from the fiber. To carry out such observation, differential scanning calorimetry and nuclear magnetic resonance spectroscopy were applied. They reveal the large freezing point depression and the state of water inside wet PBO fiber. It shows extraordinary low crystallization temperature. The reason may be that the water is packed into capillary voids whose diameter is around 2–3 nm. Proton NMR analysis also suggests the above result. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1030–1036, 2001     

Tribological behaviors of polyurethane composites containing self‐lubricating microcapsules and reinforced by short carbon fibers

Self‐lubricating microcapsules containing methyl silicone oil as core materials, were prepared with poly(melamine‐formaldehyde) as shell material by in situ polymerization method. Combining with synergistic effect of the short carbon fibers (SCFs) which were systematically treated by liquid‐phase oxidation and chemical grafting, they were simultaneously adopted as reinforcing additives to improve the tribological and mechanical properties of polyurethane materials. The tribological behaviors and mechanical properties of the polyurethane composites have been investigated by a block‐on‐ring wear tester and electronic universal testing machine, respectively. The results indicate that the friction coefficient and wear rate of polyurethane composites without SCFs significantly decreased with increased self‐lubricating microcapsule concentration from 2.5 to 10 wt % due to the release of methyl silicone oil; meanwhile, the polyurethane composites filled with 10 wt % microcapsule and 15 wt % SCFs not only exhibited the lowest friction and wear behaviors, but also improved mechanical strength and thermal stability of polyurethane composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45331.     

Toughened carbon fiber fabric‐reinforced pCBT composites

Toughened carbon fiber‐fabric reinforced polymerized cyclic butylene terephthalate (pCBT) composites were obtained by chemical modification of cyclic butylene terephthalate (CBT) with small amounts of epoxy resin and isocyanates as chain extenders. Homogeneous CBT/epoxy and CBT/isocyanate blends were prepared by melt blending the components in a lab‐scale batch mixer at low temperatures and high shear rate. Melt blending was stopped before the ring‐opening polymerization of CBT could start. The modified CBT was the starting material for carbon fiber fabric‐reinforced pCBT composites (fiber content at about 65 wt%) which were prepared by ring‐opening polymerization during compression molding using a simple powder prepreg method. Interlaminar shear strength, flexural strength, and failure strain of the chemically modified composites increased up to 60% with respect to unmodified pCBT composites. Nevertheless, the flexural moduli slightly decreased due to the toughening effect of the chain extender on the pCBT matrix. Drop weight impact tests revealed that the energy absorption of the modified composites was relatively higher as compared to unmodified pCBT composites. POLYM. COMPOS., 37:1453–1460, 2016. © 2014 Society of Plastics Engineers     

Mechanical and water absorption behaviors of corn stalk/sisal fiber‐reinforced hybrid composites

In this study, corn stalk flour (CSF) was used as filler instead of wood flour (WF) to prepare poly(vinyl chloride) (PVC) based wood plastic composite (WPC). In order to enhance the mechanical properties of the WPC, sisal fiber (SF) was introduced as reinforcer. The mechanical and the water absorption behaviors of WPC were investigated in detail. The results indicated that the chemical structure of CSF proved by FTIR was similar to that of WF. The effect of the hybridization of SF and CSF on the mechanical and water absorption behaviors of CSF/SF/PVC composite was studied. It was found that the introduction of SF of 5 mm in length resulted in improvement of the mechanical properties and had little effect on water absorption behavior. Scanning electron microscopy was carried out to observe the fracture surface of the composite. The distribution of CSF and SF in PVC was analyzed. Meanwhile, the hybrid enhancement mechanism of SF in PVC matrix was discussed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46405.     

Properties of bio‐based polymer nylon 11 reinforced with short carbon fiber composites

In this work, micro‐composite materials were produced by incorporating 3‐mm long reclaimed short carbon fibers into bio‐based nylon 11 via melt compounding. A systematic fiber length distribution analysis was performed after the masterbatching, compounding and an injection moulding processes using optical microscopy images. It was found that the large majority of the fibers were within the 200–300 μm in length range after the injection moulding process. The mechanical (flexural and tensile), thermo‐mechanical, and creep properties of the injection moulded materials are reported. We found that an enhancement in flexural and Young's modulus of 25% and 14%, respectively, could be attained with 2 wt% carbon fiber loading whilst no significant drawback on the ductility and toughness of the matrix was observed. The creep resistance and recovery of the nylon 11, tested using dynamic mechanical thermal analysis at room temperature and 65°C, was significantly improved by up to 30% and 14%, respectively, after loading with carbon fiber. This work provides an insight into the property improvement of the bio‐based polymer nylon 11 using a small amount of a reclaimed engineered material. POLYM. COMPOS., 36:668–674, 2015. © 2014 Society of Plastics Engineers     

Hydrophobic and tribological behaviors of a poly(p‐phenylene benzobisoxazole) fabric composite reinforced with nano‐TiO2

1H,1H,2H,2H‐Perfluorooctyl trichlorosilane (PFTS) was used to modify TiO₂ nanoparticles, and hydrophobic PFTS–TiO₂ nanoparticles were obtained by an ultrasonic reaction method. The PFTS–TiO₂ surface morphological and hydrophobic properties were analyzed with scanning electron microscopy (SEM), Fourier transform infrared spectrometry, and contact angle (CA) testing. Then, the poly(p‐phenylene benzobisoxazole) fabric–phenolic composite filled with PFTS–TiO₂ as a lubricant additive was fabricated by a dip‐coating process. The tribological properties of the composite were investigated, and the wear surface morphology was observed by SEM. The experimental results show that the water CA of the composite filled with PFTS–TiO₂ was 158°, and the composite containing 4 wt % PFTS–TiO₂ exhibited excellent antifriction and abrasion resistance. The hydrophobic surface of the composite showed excellent durable performance with a static water CA of 126.7° after abrasion. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45077.     

Mechanical properties and dynamic mechanical analysis of thermoplastic‐natural‐rubber‐reinforced short carbon fiber and kenaf fiber hybrid composites

The hybridization of thermoplastic natural rubber based on carbon fiber (CF) and kenaf fiber (KF) was investigated for its mechanical and thermal properties. Hybrid composites were fabricated with a melt‐blending method in an internal mixer. Samples with overall fiber contents of 5, 10, 15, and 20 vol % were subjected to flexural testing, and samples with up to 30% fiber content were subjected to impact testing. For flexural testing, generally, the strength and modulus increased up to 15 vol % and then declined. However, for impact testing, higher fiber contents resulted in an increment in strength in both treated and untreated composites. Thermal analysis was carried out by means of dynamic mechanical analysis on composites with 15 vol % fiber content with fractions of CF to KF of 100/0, 70/30, 50/50, 30/70, and 0/100. Generally, the storage modulus, loss modulus, and tan δ for the untreated hybrid composite were more consistent and better than those of the treated hybrid composites. The glass‐transition temperature of the treated hybrid composite was slightly lower than that of the untreated composite, which indicated poor damping properties. A scanning electron micrograph of the fracture surface of the treated hybrid composite gave insight into the damping characteristics. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polypropylene composites obtained from self‐reinforced hybrid fiber system

The purpose of the study was to obtain a composite material with the self‐reinforced structure, which processing provide increased mechanical properties. The composites used in presented work were prepared from the two types of fiber mixtures, both were based on polypropylene fibers, the difference was in used cellulose or wood flour filler. Composites were prepared using the hot compaction method. The presented research describes the effect of the composite composition and processing conditions. The results include the static tension measurements, tensile impact tests and thermal analysis, including: DSC and DMTA. The structure has been studies using the SEM observations. Results of presented studies confirm the self‐reinforcing effect in obtained hybrid composites. It provides in the comparison to the standard wood polymer composites to the higher level of material reinforcement with lower amount of natural filler. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43283.     

Nucleation effect of hydroxyl‐purified multiwalled carbon nanotubes in poly(p‐phenylene sulfide) composites

To investigate the nucleation effect of hydroxyl‐purified multiwalled carbon nanotubes (MWNTs‐OH) in poly(p‐phenylenesulfide) (PPS), a series of composites were prepared by blending PPS with MWNTs‐OH at 1, 2, and 3 wt %, respectively. Under SEM observation MWNTs‐OH were found homogeneously dispersed in the PPS matrix. DSC thermograms revealed that the enthalpy (ΔH_c) of the composites increased with increasing MWNT‐OH content, whereas the crystallization temperature (T_c) decreased progressively. The decrease in T_c was in accordance with the smaller crystallite size determined with WXRD characterization, and the increase in ΔH_c was evidenced by FTIR and XPS analyses. The higher ΔH_c shows that MWNTs‐OH serves as a nucleating agent, providing sufficiently multiplied sites for crystal growth. The lowering of T_c was attributed not only to MWNTs‐OH network hindrance to PPS chain fusing rearrangement, but also to a poorer affinity between MWNTs‐OH and PPS; both effects coordinately govern T_c of PPS/MWNTs‐OH composites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Tribological behavior and applications of carbon fiber reinforced ceramic composites as high-performance frictional materials

Due to the favorable tribological, mechanical, chemical, and thermal properties, carbon fiber reinforced ceramic composites, especially carbon fiber reinforced carbon and silicon carbide dual matrix composites (C/C–SiC), has been considered as high-performance frictional materials. In this paper, current applications and recent progress on tribological behavior of C/C–SiC composites are reviewed. The factors affecting the friction and wear properties, including the content of silicon carbide and carbon matrix, carbon fiber preform architecture, as well as the matrix modification by alloy additives and C/C–SiC composites under various test conditions are reviewed. Furthermore, based on the current status of researches, prospect of several technically available solutions for low-cost manufacturing C/C–SiC composites is also proposed.     

Flammability and thermomechanical properties of dianhydride‐modified polybenzoxazine composites reinforced with carbon fiber

Composites based on carbon fiber (CF) and benzoxazine (BA‐a) modified with PMDA were investigated. The flammability of the carbon fiber composites was examined by limiting oxygen index (LOI) and UL‐94 vertical tests. The LOI values increased from 26.0 for the CF/poly(BA‐a) composite to 49.5 for the CF‐reinforced BA‐a/PMDA composites as thin as 1.0 mm and the CF‐reinforced BA‐a/PMDA composites were also achieved the maximum V‐0 fire resistant classification. Moreover, the incorporation of the PMDA into poly(BA‐a) matrix significantly enhanced the T_g and the storage modulus (E') values of the CF‐reinforced BA‐a/PMDA composites rather than those of the CF/poly(BA‐a). The T_g values and storage moduli of the obtained CF‐reinforced BA‐a/PMDA composites were found to have relatively high value up to 237°C and 46 GPa, respectively. The CF‐reinforced BA‐a/PMDA composites exhibited relatively high degradation temperature up to 498°C and substantial enhancement in char yield with a value of up to 82%, which are somewhat higher compared to those of the CF/poly(BA‐a) composite, i.e., 405°C and 75.7%, respectively. Therefore, due to the improvement in flame retardant, mechanical and thermal properties, the obtained CF‐reinforced BA‐a/PMDA composites exhibited high potential applications in advanced composite materials that required mechanical integrity and self‐extinguishing property. POLYM. COMPOS., 34:2067–2075, 2013. © 2013 Society of Plastics Engineers     

Tribological behaviors of hybrid PTFE/nomex fabric/phenolic composite reinforced with multiwalled carbon nanotubes

Modification of composites was a general method to improve their tribological behaviors. On the way to explore composites with enhanced tribological behaviors, we have successfully prepared hybrid PTFE/Nomex fabric/phenolic composite filled with multiwalled carbon nanotubes (MWCNTs) or MWCNTs modified by polystyrene (PS) with a grafting to method. The results of pin‐on‐disc type wear tests indicated tribological behaviors were improved both for hybrid PTFE/Nomex fabric/phenolic composite filled with MWCNTs and MWCNTs‐PS, especially for that of filled with MWCNTs‐PS. And the probable reason was also discussed based on the characterization results. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Ultra-high-temperature mechanical behaviors of two-dimensional carbon fiber reinforced silicon carbide composites: Experiment and modeling

Carbon fiber reinforced silicon carbide (C/SiC) composites are enabling materials for components working in ultra-high-temperature extreme environments. However, their mechanical properties reported in the literature are mainly limited to room and moderate temperatures. In this work, an ultra-high-temperature testing method for the mechanical properties of materials in inert atmosphere is presented based on the induction heating technology. The flexural properties of a 2D plain-weave C/SiC are studied up to 2600 °C in inert atmosphere for the first time. The deformation characteristics and failure mechanisms at elevated temperatures are gained. Theoretical models for the high-temperature Young’s modulus and tensile strength of 2D ceramic matrix composites are then developed based on the mechanical mechanisms revealed in the experiments. The factors contributing to the mechanical behaviors of C/SiC at elevated temperatures are thus characterized quantitatively. The results provide significant understanding of the mechanical behaviors of C/SiC under ultra-high-temperature extreme environment conditions.     

In situ polymerization and photophysical properties of poly(p‐phenylene benzobisoxazole)/multiwalled carbon nanotubes composites

Poly(p‐phenylene benzobisoxazole)/multiwalled carbon nanotubes (PBO‐MWCNT) composites with different MWCNT compositions were prepared through in situ polymerization of PBO in the presence of carboxylated MWCNTs. The nanocomposite's structure, thermal and photophysical properties were investigated and compared with their blend counterparts (PBO/MWCNT) using Fourier transform infrared spectra, Raman spectra, Wide‐angle X‐ray diffraction, thermogravimetric analysis, UV‐vis absorption, and photoluminescence. The results showed that MWCNTs had a strong interaction with PBO through covalent bonding. The incorporation of MWCNTs increased the distance between two neighboring PBO chains and also improved the thermal resistance of PBO. The investigation of UV‐vis absorption and fluorescence emission spectra exhibited that in situ PBO‐MWCNT composites had a stronger absorbance and obvious trend of red‐shift compared with blend PBO/MWCNT composites for all compositions. This behavior can be attributed to the efficient energy transfer through forming conjugated bonding interactions in the PBO‐MWCNT composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

All‐straw‐fiber composites: Benzylated straw as matrix and additional straw fiber reinforced composites

With the aim to utilize the waste biomass of wheat straw, all‐straw‐fiber composites were elaborately manufactured though producing plastic benzylated wheat straw (BWS) as matrix and reinforced by additional straw fibers (ASF). The extent of benzylation for wheat straw was greatly improved with the aid of ball milling pretreatment for 4 h. BWS yielded higher weight percent gain (WPG) under the same reaction conditions with the benzylation of wood flour, lower glass transition temperature (T_g) as well as better flowability upon heating compared to benzylated mulberry branches (BMB) with comparable WPG. All‐straw‐fiber composites performed higher ASF loading capacity and better mechanical properties with optimum ASF content than BMB based composites and by benzylation decreased water absorption significantly. SEM provided evidence for strong adhesion in the interface between BWS and ASF. From the overall performance, the All‐straw‐fiber composites can be regarded as a potential alternative to wood plastic composites. POLYM. COMPOS., 35:419–426, 2014. © 2013 Society of Plastics Engineers     

Microcellular foams of glass–fiber reinforced poly(phenylene sulfide) composites generated using supercritical carbon dioxide

Microcellular foaming of poly(phenylene sulfide) (PPS) and its glass–fiber (GF) reinforced composites using supercritical CO₂ as a blowing agent presents a promising approach to produce novel cellular materials with tailored microstructures. This study investigated the effects of the material composition and process conditions on the foaming behaviors and final morphologies of the microcellular foamed PPS and PPS/GF composites. The rheological and thermal properties as well as the saturation and desorption behaviors of CO₂ in the pure PPS and PPS/GF composites were also detailedly discussed. The results show that microcellular foams with various relative densities, cell sizes, cell‐size distributions, and cell densities can be attained by tailoring the fiber content and key process parameters. At low foaming temperatures below the cold crystallization temperature, the microcellular foamed PPS and PPS/GF composites both present a unimodal cell‐size distribution. At elevated temperatures, the generated crystalline superstructures including spherulites in the polymer matrix and transcrystals around the GF will cause a secondary heterogeneous cell nucleation. This leads to the observations of bimodal and trimodal cell‐size distributions in the pure PPS and the PPS/GF composites, respectively. The mechanisms for the solid‐state foaming behaviors of pure PPS and PPS/GF composites have been illustrated by establishing theoretical models. POLYM. COMPOS., 37:2527–2540, 2016. © 2015 Society of Plastics Engineers     

Modeling analysis of fiber hybridization in hybrid glass/carbon composites under high‐velocity impact

The effects of fiber hybridization on damage behavior of hybrid glass/carbon composites under high‐velocity impact were investigated. The Hashin damage model is adopted to model the damage initiation of composites, and the bilinear form of damage evolution law based on the effective displacement is employed. The numerical results show a reasonable agreement with the experimental data. The residual velocity of impact projectile is approximately shown a linearly decreasing trend with the increasing of the thickness of glass fabric ply. As the proportion of glass fabric ply in the hybrid laminates increases, the impact resistance of laminates increased gradually. POLYM. COMPOS., 38:2536–2543, 2017. © 2015 Society of Plastics Engineers