Morphology and electrical properties of polymethylmethacrylate/poly(styrene‐co‐acrylonitrile)/multi‐walled carbon nanotube nanocomposites

Nanocomposites of blends of polymethylmethacrylate (PMMA) and poly(styrene‐co‐acrylonitrile) (SAN) with multi‐walled carbon nanotubes (MWCNTs) were prepared by melt mixing in a twin‐screw extruder. The dispersion state of MWCNTs in the matrix polymers was investigated using transmission electron microscopy. Interestingly enough, in most of the nanocomposites, the MWCNTs were observed to be mainly located at SAN domains, regardless of the SAN compositions in the PMMA/SAN blend and of the processing method. One possible reason for this morphology may be the π–π interactions between MWCNTs and the phenyl ring of SAN. The shift in G‐band peak observed in the Raman spectroscopy may be the indirect evidence proving these interactions. The percolation threshold for electrical conductivity of PMMA/SAN/MWCNT nanocomposites was observed to be around 1.5 wt %. Nanocomposites with PMMA‐rich composition showed higher electrical conductivity than SAN‐rich nanocomposites at a fixed MWCNT loading. The dielectric constant measurement also showed composition‐dependent behavior. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of styrene–acrylonitrile on the electrical resistivity of polycarbonate/multiwalled carbon nanotube composites

Multiwalled carbon nanotube (MWCNT)‐filled polycarbonate (PC)/styrene–acrylonitrile (SAN) blends with a wide range of blend compositions were prepared by melt mixing in a rotational rheometer, and the effect of SAN on the electrical properties of the PC/MWCNT composites was studied. The structure/electrical property relationship was investigated and explained by a combination of MWCNT localization and blend morphology. Transmission electron micrographs showed selective localization of MWCNTs in the PC phase, regardless of the blend morphology. When the SAN concentration was 10–40 wt %, which corresponded to sea‐island (10–30 wt %) and cocontinuous (40 wt %) blend morphologies (PC was continuous in both structures), the electrical resistivity decreased with increases in the SAN content. The concept of an effective volume concentration of MWCNTs was used to explain this effect. When the SAN concentration was 70 wt % or higher, the electrical resistivity was very high because MWCNTs were confined in the isolated PC particles. In addition, SAN was replaced by other polymers [polystyrene, methyl methacrylate/styrene, and poly(methyl methacrylate)]; these yielded similar blend morphologies and MWCNT localization and showed the generality of the concept of effective concentration in explaining a decrease in the electrical resistivity upon the addition of a second polymer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Development of electrical conductivity in PP/HDPE/MWCNT nanocomposite by melt mixing at very low loading of MWCNT

A method of developing an electrical conductivity in polypropylene (PP) with a very low loading of multiwalled carbon nanotube (MWCNT) by melt‐mixing method was described. PP/high‐density polyethylene (HDPE; 70/30, w/w) was melt blended simultaneously in the presence of MWCNT using two sequential heating protocol (MWCNT was first interacted with HDPE chain at 140°C followed by melt blending of PP at 200°C). Very interestingly, a cocontinuous morphology in the blend was found even for very high asymmetric composition. This has been explained in terms of barrier effect of the MWCNT dispersed selectively in the HDPE phase that restricts the phase inversion into the matrix droplet morphology. A simple method was used for proper dispersion, distribution, and formation of effective conducting network path [carbon nanotube (CNT)–CNT contact] of MWCNT through cocontinuous HDPE phase (minor phase) into PP matrix of the blend which in turn enhanced the electrical conductivity of the nanocomposite with minimum percolation threshold. The percolation threshold of PP/HDPE/MWCNT nanocomposite found at 0.352 wt% loading of MWCNT, which is significantly lower than those reported for developing electrical conductivity in PP/MWCNT nanocomposite. Phase morphology, extent of dispersion and location of the MWCNT in the blend has been investigated with a scanning and transmission electron microscopy. Thermal and mechanical properties of PP/HDPE/MWCNT nanocomposite with variation of MWCNT loading have also been studied. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Electrical and rheological percolation in poly(vinylidene fluoride)/multi‐walled carbon nanotube nanocomposites

Nanocomposites of poly(vinylidene fluoride) (PVDF) and multi‐walled carbon nanotubes (MWCNTs) were prepared through melt blending in a batch mixer (torque rheometer equipped with a mixing chamber). The morphology, rheological behavior and electrical conductivity were investigated through transmission electron microscopy, dynamic oscillatory rheometry and the two‐probe method. The nanocomposite with 0.5 wt% MWCNT content presented a uniform dispersion through the PVDF matrix, whereas that with 1 wt% started to present a percolated network. For the nanocomposites with 2 and 5 wt% MWCNTs the formation of this nanotube network was clearly evident. The electrical percolation threshold at room temperature found for this system was about 1.2 wt% MWCNTs. The rheological percolation threshold fitted from viscosity was about 1 wt%, while the threshold fitted from storage modulus was 0.9 wt%. Thus fewer nanotubes are needed to approach the rheological percolation threshold than the electrical percolation threshold. Copyright © 2010 Society of Chemical Industry     

Graphene nanoplate and multiwall carbon nanotube–embedded polycarbonate hybrid composites: High electromagnetic interference shielding with low percolation threshold

This study has reported the preparation of polycarbonate (PC)/graphene nanoplate (GNP)/multiwall carbon nanotube (MWCNT) hybrid composite by simple melt mixing method of PC with GNP and MWCNT at 330°C above the processing temperature of the PC (processing temperature is 280°C) followed by compression molding. Through optimizing the ratio of (GNP/MWCNT) in the composites, high electromagnetic interference shielding effectiveness (EMI SE) value (∼21.6 dB) was achieved at low (4 wt%) loading of (GNP/MWCNT) and electrical conductivity of ≈6.84 × 10⁻⁵ S.cm⁻¹ was achieved at 0.3 wt% (GNP/MWCNT) loading with low percolation threshold (≈0.072 wt%). The high temperature melt mixing of PC with nanofillers lowers the melt viscosity of the PC that has helped for better dispersion of the GNPs and MWCNTs in the PC matrix and plays a key factor for achieving high EMI shielding value and high electrical conductivity with low percolation threshold than ever reported in PC/MWCNT or PC/graphene composites. With this method, the formation of continuous conducting interconnected GNP‐CNT‐GNP or CNT‐GNP‐CNT network structure in the matrix polymer and strong π–π interaction between the electron rich phenyl rings and oxygen atom of PC chain, GNP, and MWCNT could be possible throughout the composites. POLYM. COMPOS., 37:2058–2069, 2016. © 2015 Society of Plastics Engineers     

Low percolation threshold and high electrical conductivity in melt‐blended polycarbonate/multiwall carbon nanotube nanocomposites in the presence of poly(ε‐caprolactone)

This study focuses on the electrical properties of polycarbonate (PC)/poly(ε‐caprolactone) (PCL)‐multiwall carbon nanotube (MWCNT) nanocomposites. MWCNTs were incorporated into thermoplastic PC matrix by simple melt blending using biodegradable PCL based concentrates with MWCNT loadings (3.5 wt%). Because of the lower interfacial energy between MWCNT and PCL, the nanotubes remain in their excellent dispersion state into matrix polymer. Thus, electrical percolation in PC/PCL‐MWCNT nanocomposites was obtained at lower MWCNT loading rather than direct incorporation of MWCNT into PC matrix. AC and DC electrical conductivity of miscible PC/PCL‐MWCNT nanocomposites were studied in a broad frequency range, 10¹?10⁶ Hz and resulted in low percolation threshold (p_c) of 0.14 wt%, and the critical exponent (t) of 2.09 from the scaling law equation. The plot of logσ_DC versus p^?1/3 showed linear variation and indicated the existence of tunneling conduction among MWCNTs. At low MWCNT loading, the influence of large polymeric gaps between conducting clusters is the reason for the frequency dependent electrical conductivity. Transmission electron microscopy and field emission scanning electron microscopy showed that MWCNTs were homogeneously dispersed and developed a continuous interconnected network path throughout the matrix phase and miscibility behavior of the polymer blend. POLYM. ENG. SCI., 54:646–659, 2014. © 2013 Society of Plastics Engineers     

The electrical properties and crystallization of stereocomplex poly(lactic acid) filled with carbon nanotubes

Multi-walled carbon nanotubes (MWCNTs) filled poly(l-lactic acid) (PLLA) and PLLA/poly(d-lactic acid) (PDLA) composites were prepared through a directly melt mixing process. A special crystalline structure of stereocomplex was formed by PLLA and PDLA, which was easily found when mixing two polymers with identical chemical composition but different steric structures. The electrical conductivities were greatly improved by the formation of stereocomplex compared to that of PLLA/MWCNT composites at same MWCNT content. The percolation threshold of the PLLA/PDLA/MWCNT composite at a PLLA/PDLA weight ratio of 50/50 was 0.35 wt%, while being 1.43 wt% of PLLA/MWCNT composites. The X-ray diffraction, non-isothermal and isothermal crystallization results showed that the formation of stereocomplex greatly increased the crystallinity of the composites, meanwhile MWCNTs acted as heterogeneous nucleating agent, which significantly accelerated the nucleation and spherulite growth. Therefore, the PLLA/PDLA/MWCNT composites have a very low percolation threshold due to the volume exclusion effect.     

Blends of polypropylene and ethylene octene comonomer with conducting fillers: Influence of state of dispersion of conducting fillers on electrical conductivity

Blends of polypropylene/ethylene octene comonomer (PP/EOC) with conducting fillers viz., carbon black (CB) and multiwall carbon nanotubes (MWNT) were prepared using melt mixing technique with varying filler concentration and blend compositions. Thermo gravimetric analysis studies indicated that presence of filler enhanced the thermal stability of PP/EOC blends. Morphological analysis revealed the formation of matrix‐dispersed droplet and co‐continuous type of morphology depending on the blend compositions. Significant reduction in droplet size and finer ligament thickness in co‐continuous structure were observed in the blends with filler due to compatibilization action. Fillers were found to be aggregated in the EOC phase irrespective of blends compositions and could be related to the affinity of the fillers toward EOC phase. The electrical conductivity of PP/EOC blends with CB and MWNT was found to be highest for 80/20 composition and decreased as EOC content increased. The percolation threshold of CB was between 10 and 15 wt% for the 80/20 and 70/30 blends whereas it was 15–20 wt% for blends with EOC content higher than 30 wt%. The percolation threshold was 2–3 wt% MWNT for PP/EOC blends. This was attributed to the aggregated filler network preferentially in the EOC phase. The melt‐rheological behavior of PP/EOC blends was significantly influenced in presence of both the fillers. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Reduction of percolation threshold through double percolation in melt‐blended polycarbonate/acrylonitrile butadiene styrene/multiwall carbon nanotubes elastomer nanocomposites

We demonstrate a method that involves melt blending of polycarbonate (PC) and melt‐blended acrylonitrile butadiene styrene (ABS) with multiwall carbon nanotubes (MWCNTs) to prepare electrically conducting PC/MWCNT nanocomposites at significantly low MWCNT loading. The partial solubility of ABS in PC led to a selective dispersion of the MWCNTs in the ABS phase after melt‐blending PC and ABS. Thus, a sudden rise in electrical conductivity (∼10⁸ orders of magnitude) of the nanocomposites was found at 0.328 vol% of MWCNT, which was explained in terms of double percolation phenomena. By optimizing the ratio of PC and the ABS–MWCNT mixture, an electrical conductivity of 5.58 × 10⁻⁵ and 7.23 × 10⁻³ S cm⁻¹ was achieved in the nanocomposites with MWCNT loading as low as 0.458 and 1.188 vol%, respectively. Transmission electron microscopy revealed a good dispersion and distribution of the MWCNTs in the ABS phase, leading to the formation of continuous MWCNT network structure throughout the matrix even at very low MWCNT loading. Storage modulus and thermal stability of the PC were also increased by the presence of a small amount of MWCNTs in the nanocomposites.POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Effects of compatibilizer on the morphological,mechanical, and rheological properties of poly(methyl methacrylate)/poly(N‐methyl methacrylimide) blends

The effects of compatibilizer on the morphological, thermal, mechanical, and rheological properties of poly(methyl methacrylate) (PMMA)/poly(N‐methyl methacrylimide) (PMMI) (70/30) blends were investigated. The compatibilizer used in this study was styrene–acrylonitrile–glycidyl methacrylate (SAN‐GMA) copolymer. Morphological characterization of the PMMA/PMMI (70/30) blend with SAN‐GMA showed a decrease in PMMI droplet size with an increase in SAN‐GMA. The glass‐transition temperature of the PMMA‐rich phase became higher when SAN‐GMA was added up to 5 parts per hundred resin by weight (phr). The flexural and tensile strengths of the PMMA/PMMI (70/30) blend increased with the addition of SAN‐GMA up to 5 phr. The complex viscosity of the PMMA/PMMI (70/30) blends increased when SAN‐GMA was added up to 5 phr, which implies an increase in compatibility between the PMMA and PMMI components. From the weighted relaxation spectrum, which was obtained from the storage modulus and loss modulus, the interfacial tension of the PMMA/PMMI (70/30) blend was calculated using the Palierne emulsion model and the Choi‐Schowalter model. The results of the morphological, thermal, mechanical, and rheological studies and the values of the interfacial tension of the PMMA/PMMI (70/30) blends suggest that the optimum compatibilizer concentration of SAN‐GMA is 5 phr. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43856.     

Ternary polymer blends of polyamide 6, polypropylene,and acrylonitrile‐butadiene‐styrene: Influence of multiwalled carbon nanotubes on phase morphology,electrical conductivity,and crystallization

Ternary polymer blends of 80/10/10 (wt/wt/wt) polyamide6 (PA6)/polypropylene (PP)/acrylonitrile‐butadiene‐styrene (ABS), PP/PA6/ABS, and ABS/PP/PA6 were prepared in the presence of multiwalled carbon nanotubes (MWCNTs) by melt‐mixing technique to investigate the influence of MWCNTs on the phase morphology, electrical conductivity, and the crystallization behavior of the PP and PA6 phases in the respective blends. Morphological analysis showed the “core–shell”‐type morphology in 80/10/10 PA6/PP/ABS and 80/10/10 PP/PA6/ABS blends, which was found to be unaltered in the presence of MWCNTs. However, MWCNTs exhibited “compatibilization‐like” action, which was manifested in a reduction of average droplet size of the dispersed phase/s. In contrast, a separately dispersed morphology has been found in the case of 80/10/10 ABS/PP/PA6 blends in which both the phases (PP and PA6) were dispersed separately in the ABS matrix. The electrical percolation threshold for 80/10/10 PA6/PP/ABS and 80/10/10 PP/PA6/ABS ternary polymer blends was found between 3–4 and 2–3 wt% of MWCNTs, respectively, whereas 80/10/10 ABS/PP/PA6 blends showed electrically insulating behavior even at 5 wt% of MWCNTs. Nonisothermal crystallization studies could detect the presence of MWCNTs in the PA6 and the PP phases. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Morphology and electrical properties of short carbon fiber-filled polymer blends: High-density polyethylene/poly(methyl methacrylate)

Morphology and electrical properties of short carbon fiber-filled high-density polyethylene (HDPE)/poly(methyl methacrylate)(PMMA) polymer blends have been studied. The percolation threshold of HDPE50/PMMA50 blends filled with vapor-grown carbon fiber (VGCF), 1.25 phr VGCF content, is much lower than those of the individual polymers. The SEM micrographs verified that the enhancement of conductivity could be attributed to the selective location of VGCF in the HDPE phase. A double percolation is the basic requirement for the conductivity of the composites, i.e., the percolation of carbon fibers in the HDPE phase and the continuity of this phase in the blends, which hereby are defined as the first percolation and the second percolation, respectively. The SEM micrographs also showed that the short carbon fibers could affect the morphology of the blends. With the increase of VGCF content, the HDPE domains are elongated from spherical into strip shape, finally develop to a continuous structure. As a result, the second percolation threshold of the blends filled with 2.5 phr VGCF, 20 wt % HDPE, is lower than that of the blends filled with 1.5 phr VGCF, 30 wt % HDPE. The influence of molding temperature and time on the second percolation threshold has also been investigated. For the composites molded at a lower temperature, the second percolation threshold is shifted to a higher VGCF content, but there is little influence of molding time on the second percolation threshold. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1813–1819, 1998     

Sequential mixing as effective method in the reduction of percolation threshold of multiwall carbon nanotube in poly(methyl methacrylate)/high‐density poly(ethylene)/MWCNT nanocomposites

This work demonstrates sequential heating protocol to be an effective method in the reduction of percolation threshold of multiwall carbon nanotube (MWCNT) in (70/30 w/w) poly(methyl methacrylate) (PMMA)/high‐density poly(ethylene) (HDPE)/MWCNT nanocomposites. Here, the percolation threshold (P_c) value was reduced to 0.08 wt % of MWCNT, which is the lowest among the ever reported values of P_c for the PMMA system. Moreover, a co‐continuous morphology of the minor HDPE phase was evident throughout the major PMMA phase in a highly asymmetric composition (70/30 w/w) of the blend constituents. The AC conductivity as well as the dielectric permittivity values were increased with increase in loading of MWCNT in the nanocomposites. The detailed analysis of electrical and morphological properties is discussed in depth in the article. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40235.     

Miscibility,UV resistance,thermal degradation,and mechanical properties of PMMA/SAN blends and their composites with MWCNTs

Poly(methyl methacrylate)/poly(styrene‐co‐acrylonitrile) (PMMA/SAN) blends, with varying concentrations, were prepared by melt‐mixing technique. The miscibility is ensured by fixing the acrylonitrile (AN) content of styrene acrylonitrile (SAN) as 25% by weight. The blends were transparent as well. The Fourier transform infrared spectroscopic (FTIR) studies did not reveal any specific interactions, supporting the well accepted ‘copolymer repulsion effect’ as the driving mechanism for miscibility. Addition of SAN increased the stability of PMMA towards ultraviolet (UV) radiations and thermal degradation. Incorporation of even 0.05% by weight of multi‐walled carbon nanotubes (MWCNTs) significantly improved the UV absorbance and thermal stability. Moreover, the composites exhibited good strength and modulus. However, at higher concentrations of MWCNTs (0.5 and 1% by weight) the thermo‐mechanical properties experienced deterioration, mainly due to the agglomeration of MWCNTs. It was observed that composites with 0.05% by weight of finely dispersed and well distributed MWCNTs provided excellent protection in most extreme climatic conditions. Thus, PMMA/SAN/MWCNTs composites can act as excellent light screens and may be useful, as cost‐effective UV absorbers, in the outdoor applications. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43628.     

Investigation of electrical,mechanical, and thermal properties of functionalized multiwalled carbon nanotubes‐reduced graphene Oxide/PMMA hybrid nanocomposites

Electrical, mechanical, and thermal properties of the poly(methyl methacrylate) (PMMA) composites containing functionalized multiwalled carbon nanotubes (f‐MWCNTs) and reduced graphene oxide (rGO) hybrid nanofillers have been investigated. The observed electrical percolation threshold of FHC is 0.8 wt% with maximum conductivity of 1.21 × 10^?3 S/cm at 4 wt% of f‐MWCNTs. The electrical transport mechanism and magneto resistance studied of hybrid composites have also been investigated. Progressive addition of f‐MWCNTs in rGO/PMMA composite results increase in mechanical (tensile strength and Young's modulus) and thermal (thermal stability) properties of f‐MWCNTs‐rGO/PMMA hybrid nanocomposites (FHC). The increased mechanical properties are due to the efficient load transfer from PMMA matrix to f‐MWCNTs and rGO through better chemical interaction. The strong interaction between PMMA and f‐MWCNTs‐rGO in FHC is the main cause for improved thermal stability. POLYM. ENG. SCI., 59:1075–1083, 2019. © 2019 Society of Plastics Engineers     

Reduction of percolation threshold of multiwall carbon nanotube (MWCNT) in polystyrene (PS)/low‐density polyethylene (LDPE)/MWCNT nanocomposites: An eco‐friendly approach

In this article, we introduce an eco‐friendly approach to achieve electrical conductivity at sufficiently lower loading of MWCNT in the PS/LDPE/MWCNT nanocomposites through judicious control of temperature during melt blending. The percolation threshold was achieved at 0.21 wt% of MWCNT following this method, which is lower, compared to the result obtained from direct mixing as well as the previously reported data. The morphological analysis revealed a co‐continuous structure of the (70/30, PS/LDPE)/MWCNT nanocomposites in such a high asymmetric composition of blend constituents, which facilitates in the lowering of percolation threshold through selective dispersion of MWCNT in the minor LDPE phase. The electron conduction in the nanocomposites has well been explained in terms of tunneling mechanism, supporting thin coating of polymer over individual CNTs. The morphological, electric and dielectric properties have been well explained in this article. POLYM. COMPOS., 36:1574–1583, 2015. © 2014 Society of Plastics Engineers     

A facile route to develop electrical conductivity with minimum possible multi‐wall carbon nanotube (MWCNT) loading in poly(methyl methacrylate)/MWCNT nanocomposites

Today, we stand at the threshold of exploring carbon nanotube (CNT) based conducting polymer nanocomposites as a new paradigm for the next generation multifunctional materials. However, irrespective of the reported methods of composite preparation, the use of CNTs in most polymer matrices to date has been limited by challenges in processing and insufficient dispersability of CNTs without chemical functionalization. Thus, development of an industrially feasible process for preparation of polymer/CNT conducting nanocomposites at very low CNT loading is essential prior to the commercialization of polymer/CNT nanocomposites. Here, we demonstrate a process technology that involves in situ bulk polymerization of methyl methacrylate monomer in the presence of multi‐wall carbon nanotubes (MWCNTs) and commercial poly(methyl methacrylate) (PMMA) beads, for the preparation of PMMA/MWCNT conducting nanocomposites with significantly lower (0.12 wt% MWCNT) percolation threshold than ever reported with unmodified commercial CNTs of similar qualities. Thus, a conductivity of 4.71 × 10^?5 and 2.04 × 10^?3 S cm^?1 was achieved in the PMMA/MWCNT nanocomposites through a homogeneous dispersion of 0.2 and 0.4 wt% CNT, respectively, selectively in the in situ polymerized PMMA region by using 70 wt% PMMA beads during the polymerization. At a constant CNT loading, the conductivity of the composites was increased with increasing weight percentage of PMMA beads, indicating the formation of a more continuous network structure of the CNTs in the PMMA matrix. Scanning and transmission electron microscopy studies revealed the dispersion of MWCNTs selectively in the in situ polymerized PMMA phase of the nanocomposites. Copyright © 2012 Society of Chemical Industry     

Thermally stable electromagnetic interference shielding material from polysulfone nanocomposites: Comparison on carbon nanotube and nanofiber reinforcement

The present investigation aims to develop thermally stable electromagnetic interference shielding materials from polysulfone (PSU) nanocomposites filled with multiwall carbon nanotubes (MWCNT) or carbon nanofibers (CNF). The effect of filler type and their structural features such as aspect ratio (length/diameter) and wall integrity on the different properties of nanocomposites has been investigated. Nanocomposite filled with MWCNT/CNF exhibits higher thermal stability compared with the neat PSU matrix. The onset degradation temperature of PSU at 532°C enhances to 537 and 538°C at 3 wt% MWCNT and 3 wt% CNF loading, respectively. CNFs filled nanocomposite shows higher electromagnetic interference shielding effectiveness (EMISE) compared with MWCNT filled one at the same filler loading. Compared with MWCNT, CNF imparts lower electrical percolation threshold. Nanocomposite filled with MWCNTs possesses percolation threshold at 1.5 wt%, whereas nanocomposite filled with CNFs possesses the same at 0.9 wt%. The EMISE of 20–45 dB are obtained from only 1 mm thick CNF filled nanocomposites from the filler loading 3 to 10 wt%. This value of EMISE above 40 dB suggests that the prepared nanocomposite can be used as an effective lightweight EMI shielding material for high frequency (8.2–12.4 GHz) applications, where high thermal stability is required. POLYM. COMPOS. 36:566–575, 2015. © 2014 Society of Plastics Engineers     

The study of morphology,thermal and thermo‐mechanical properties of compatibilized TPU/SAN blends

The compatibilizing efficiency of three different compatibilizers in thermoplastic polyurethane/styrene‐co‐acrylonitrile (TPU/SAN) blends was investigated after their incorporation via melt‐mixing. The compatibilizers studied were poly‐ε‐caprolactone (PCL), a mixture of polystyrene‐block‐polycaprolactone (PS‐b‐PCL) and polystyrene‐block‐poly(methyl methacrylate) (PS‐b‐PMMA), and a mixture of polyisoprene‐block‐polycaprolactone (PI‐b‐PCL) and polybutadiene‐block‐poly(methyl methacrylate) (PB‐b‐PMMA). All compatibilizers were synthesized by living anionic polymerization. Investigations of thermal and thermo‐mechanical properties performed by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DTMA), respectively, were systematically classified into two groups, i.e. blends of TPU or SAN with 20 wt% of different compatibilizers (so‐called limit conditions) and TPU/SAN 25/75 blends with 5 wt% of different compatibilizers. In order to determine the compatibilizer's location, morphology of TPU/SAN 25/75 blends was studied with transmission electron microscopy (TEM). Different compatibilization activity was found for different systems. Blends compatibilized with PCL showed superior properties over the other blends. Polym. Eng. Sci. 44:838–852, 2004. © 2004 Society of Plastics Engineers.