Mechanical properties of talc‐ and (calcium carbonate)‐filled poly(vinyl chloride) hybrid composites

The main objective of this study was to investigate and compare the mechanical properties of poly(vinyl chloride) (PVC) composites filled with calcium carbonate (CaCO₃), talc, and talc/CaCO₃. Talc and CaCO₃ with different grades were incorporated into the PVC matrix. To produce the composites, the PVC resin, fillers, and other additives were first dry‐blended by using a laboratory mixer before being milled into sheets in a two‐roll mill. Test specimens were prepared by compression molding, after which the mechanical properties of the composites were determined. Single and hybrid filler loadings used were fixed at 30 phr (parts per hundred parts of resin). Talc‐filled composite showed the highest flexural modulus and the lowest impact strength, whereas uncoated, ground, 1‐μm CaCO₃ (SM 90) showed optimum properties in terms of impact strength and flexural modulus among all grades of CaCO₃. It was selected to combine with talc at different ratios in the hybrid composites. The impact strength of the hybrid composites gradually increased with increasing SM 90 content, but the flexural and tensile properties showed an opposite behavior. Hybrid (10 phr talc):(20 phr SM 90)‐filled PVC composite reached a synergistic hybridization with balanced properties in impact strength, as well as flexural and tensile properties. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Hygrothermal effects on tensile and fracture properties of epoxy filled with inorganic fillers having different reactivity to water

The study investigated the effects of ageing on the tensile properties and fracture behaviour of an epoxy filled with inorganic fillers having different reactivity to water, such as fly ash, calcium carbonate (CaCO₃), and Portland cement. CaCO₃ is insoluble in water, whereas fly ash and cement are reactive to water; however, fly ash is less reactive than cement. The water absorption, tensile properties, and mode-I fracture toughness of the epoxy containing 7?wt% of filler were compared after ageing the composites in distilled water at 50?°C. Gravimetric analyses showed that compared to neat epoxy, CaCO₃ slightly decreased the equilibrium water uptake of the filled epoxy, whereas fly ash and cement increased the equilibrium water uptake. Compared to the other fillers, the tensile strength of CaCO₃-filled epoxy was inferior in both dry and wet conditions. However, in dry condition, the elastic modulus of CaCO₃-filled epoxy was slightly higher. Overall, the fly ash-filled epoxy showed better tensile and fracture properties in both dry and wet conditions although it absorbed more water than the other fillers did. Scanning electron microscopy revealed that crack deflection played a dominant role in the toughening of filled epoxies in both dry and wet conditions.     

Interaction effects and property retention in poly(vinyl chloride) compounds

The influence of thermodynamic interactions among the components of a polymer system on mechanical properties and their retention on aging has been investigated. The systems considered involve plasticized poly(vinyl chloride)(PVC), and CaCO₃ fillers. Inverse gas chromatography was used to measure interaction parameters, and to express these in terms of acid-base concepts. Interaction data were obtained over a wide temperature range. It was shown that the volume of plasticizers retained by the PVC correlates with the measured interaction parameters. Similarly, the interaction parameters identify a CaCO₃ filler preferred for reinforcing rigid PVC, and a different CaCO₃ filler for use in given PVC-plasticizer combinations. The mechanical properties of filled PVC (up to 40 phr CaCO₃), and particularly the ultimate properties of the compounds, correlate with interaction concepts, as do property retention data after accelerated aging of the compounds at 100°C. It is concluded that component interaction parameters may provide useful guidelines to the formulation of compounds with superior properties and reduced property losses due to aging.     

Mechanical properties of blocked polyurethane/epoxy interpenetrating polymer networks

The mechanical properties of blocked polyurethane(PU)/epoxy interpenetrating polymer networks (IPNs) were studied by means of their static and damping properties. The studies of static mechanical properties of IPNs are based on tensile properties, flexural properties, hardness, and impact method. Results show that the tensile strength, flexural strength, tensile modulus, flexural modulus, and hardness of IPNs decreased with increase in blocked PU content. The impact strength of IPNs increased with increase in blocked PU content. It shows that the tensile strength, flexural strength, tensile modulus, and flexural modulus of IPNs increased with filler (CaCO₃) content to a maximum value at 5, 10, 20, and 25 phr, respectively, and then decreased. The higher the filler content, the greater the hardness of IPNs and the lower the notched Izod impact strength of IPNs. The glass transition temperatures (T_g) of IPNs were shifted inwardly compared with those of blocked PU and epoxy, which indicated that the blocked PU/epoxy IPNs showed excellent compatibility. Meanwhile, the T_g was shifted to a higher temperature with increasing filler (CaCO₃) content. The dynamic storage modulus (E′) of IPNs increased with increase in epoxy and filler content. The higher the blocked PU content, the greater the swelling ratio of IPNs and the lower the density of IPNs. The higher the filler (CaCO₃) content, the greater the density of IPNs, and the lower the swelling ratio of IPNs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1826–1832, 2006     

Changes in properties of rigid PVC during weathering

Changes in properties of PVC compounds upon weathering are categorized as due to physical aging or due to chemical change. PVC's tensile strength, flexural strength, tensile modulus, and flexural modulus generally rise slightly with weathering. DSC data on weathered samples show an annealing effect identical to physical aging. The impact strength of weathered PVC is substantially lower than expected from physical aging. Molecular weight of PVC on the weathered surface is lowered upon weathering. Thus the loss of impact strength of PVC upon weathering is mainly due to chemical change.     

Properties of poly(vinyl chloride) fibers crosslinked by 2-dibutylamino-4,6-dimercapto-1,3,5-triazine

PVC fibers, fastened to a needle frame, were crosslinked by 2-dibutylamino-4, 6-dimercapto-1,3,5-trizine in the presence of tetra-n-butylammonium bromide and alkali in water at 96°C. Solvent resistance, characterized by the gel fraction of THF, improves markedly. Mechanical properties of the fibers investigated by tensile tests at 20°C show that both the modulus and tensile strength at break increase, while elongation at break decreases over 40% gel content. Creep tests indicate that the resistance to heat deformation improves by crosslinking. The heat distortion temperature increases by 12°C at 75% gel content. Results of dynamic tests show that the T_g of PVC fibers determined by a peak in the loss modulus (E'') increases from 40% gel content. Dynamic modulus (E') increases by 74% at 23°C and the T_g by 37°C in the case of crosslinked PVC fibers having a 92% gel content. The shrinkage of PVC fibers in hot water at 94°C for 30 min decreases more than 50% over 75–80% gel content indicating the improved resistance to heat deformation.     

Physicochemical characterization of the filler–matrix interface in elastomer‐encapsulated fly ash/polyester particulate composites

An attempt was made to improve the toughness of fly ash (FA)/general‐purpose unsaturated polyester resin (GPR) composites. Elastomer [styrene–butadiene rubber (SBR) or acrylic copolymer (AC)]‐encapsulated fillers (FA or CaCO₃) were made through the coagulation of the emulsified elastomer containing the filler with constant stirring. The elastomer‐encapsulated fillers were added to GPR at concentrations as high as 15 wt % to make FA/SBR or AC/GPR composites. The mechanical properties (i.e., the tensile strength, tensile modulus, tensile elongation, flexural strength, flexural modulus, impact strength, and hardness) of FA/GPR, FA/SBR/GPR, and FA/AC/GPR composites were studied. The tensile‐fractured surfaces of all the composites were studied with scanning electron microscopy. The thermal stability was studied with thermogravimetric analysis. An analysis of the results indicate that this modification technique is rather easy and more economical than the chemical modification of filler surfaces with functional silane coupling agents. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 171–184, 2005     

Ultraviolet light aging properties of PVC/CaCO3 composites

The ultraviolet radiation aging behaviors of PVC/CaCO₃ and PVC/CaCO₃/macromolecular modifier composites were studied through whiteness measurement, Fourier transform infrared spectroscopy, ultraviolet–visible spectroscopy, scanning electron microscopy, and mechanical properties test. It was found that nano‐CaCO₃ particles used as ultraviolet light screening agents could significantly enhance the antiaging properties of PVC materials. Due to the macromolecular modifier coated on nano‐CaCO₃ particles, the compatibility of nano‐CaCO₃ and PVC matrix was improved, resulting in uniform dispersion of nano‐CaCO₃ in PVC matrix. Therefore, the PVC/CaCO₃/MP composite exhibited better antiaging properties than PVC/CaCO₃ composite. After 12 h of ultraviolet irradiation, the tensile strength retention, elongation at break retention, and impact strength retention of PVC/CaCO₃/MP composite were 79.5%, 74.5%, and 75.3%, which were much higher than that of neat PVC and PVC/CaCO₃ composite. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical properties of modified biofiller‐polypropylene composites

This article reports the mechanical, thermal, and morphological properties of polypropylene (PP)‐chicken eggshell (ES) composites. Mechanical properties like tensile strength, tensile modulus, izod impact strength, flexural modulus of PP composites with normal (unmodified) eggshell and chemically treated ES [modified ES (MES) with isophthalic acid] have been investigated. PP–calcium carbonate (CaCO₃) composites, at the same filler loadings, were also prepared and used as reference. The results showed that PP composites with chemically MES had better mechanical properties compared to the unmodified ES and CaCO₃ composites. An increase of about 3–18% in tensile modulus, 4–44% in izod impact strength and 1.5–26% in flexural modulus at different filler loading was observed in MES composites as compared to unmodified ES composites. Scanning electron microscopy (SEM) micrographs of fractured tensile specimens confirmed better interfacial adhesion of MES with polymer matrix resulting into lower voids and plastic deformation resulting in improved mechanicals of the composites. TEM micrographs showed acicular needle shaped morphology for modified ES and have contributed to better dispersion which is the prime reason for enhancement of all the mechanical properties. At higher filler loading, the modulus of MES composite was found to be higher by 5% as compared to commercial CaCO₃ composites. POLYM. COMPOS., 35:708–714, 2014. © 2013 Society of Plastics Engineers     

Characterization of Luffa cylindrica fibers and the effect of water aging on the mechanical properties of its composite with polyester

Luffa cylindrica of Turkey's Aegean Region was evaluated in terms of fiber characterization and the mechanical properties of its composite with polyester. Characterization of Luffa cylindrica was carried out by Fourier transform infrared spectrophotometer, X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy, and thermogravimetric analysis. Cellulose, hemicellulose, and lignin contents of Luffa cylindirica were also determined. Deconvolutions of XPS data enable determining the distributions of functional groups on the surface of Luffa cylindrica. Luffa cylindrica‐reinforced polyester composite was subjected to water aging under a steam of seawater containing 5% sodium chloride for 170 h at 50°C. After water aging, tensile strength, flexural strength, interlaminar shear strength, and tensile elongation at break values of the composite decreased ～ 28%, 24%, 45%, and 31%, respectively. However, tensile modulus and flexural modulus did not change significantly. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Interfacial structures and mechanical properties of PVC composites reinforced by CaCO3 with different particle sizes and surface treatments

The effects of particle size and surface treatment of CaCO₃ particles on the microstructure and mechanical properties of poly(vinyl chloride) (PVC) composites filled with CaCO₃ particles via a melt blending method were studied by SEM, an AG‐2000 universal material testing machine and an XJU‐2.75 Izod impact strength machine. The tensile and impact strengths of CaCO₃/PVC greatly increased with decreasing CaCO₃ particle size, which was attributed to increased interfacial contact area and enhanced interfacial adhesion between CaCO₃ particles and PVC matrix. Titanate‐treated nano‐CaCO₃/PVC composites had superior tensile and impact strengths to untreated or sodium‐stearate‐treated CaCO₃/PVC composites. The impact strength of titanate‐treated nano‐CaCO₃/PVC composites was 26.3 ± 1.1 kJ m⁻², more than three times that of pure PVC materials. The interfacial adhesion between CaCO₃ particles and PVC matrix was characterized by the interfacial interaction parameter B and the debonding angle θ, both of which were calculated from the tensile strength of CaCO₃/PVC composites. Copyright © 2005 Society of Chemical Industry     

Surface modification of calcium carbonate by thiol-ene click reaction and its effect on the performance of PVC composite

Disposable PVC gloves are cost effective, but their mechanical properties can be compromised at extremely high concentrations of plasticizers. The tensile properties of PVC gloves can be improved by incorporating modified fillers into the PVC matrix. In this research, calcium carbonate (CaCO₃) was functionalized with γ-methacryloxy propyl trimethoxyl silane (KH-570) and then further modified through a click reaction with n-Octadecyl mercaptan. Fourier-transform infrared spectroscopy and X-ray photoelectron spectroscopy have confirmed that n-Octadecyl mercaptan-modified KH-570 was successfully grafted onto the surface of CaCO₃. Composite films were manufactured by blending either pristine CaCO₃ or modified CaCO₃ with PVC resin paste and their tensile properties, light transmission, moisture permeability, and solvent resistance were evaluated. Compared with CaCO₃/PVC and KH-570-modified CaCO₃/PVC composite films, n-Octadecyl mercaptan-modified CaCO₃/PVC composite films showed higher light transmittance, lower moisture permeability, and higher tensile properties. Dynamic mechanical analysis revealed that these films had low glass transition temperatures, thus broadening their applicability to low-temperature conditions.     

Effect of calcium carbonate on the mechanical and thermal properties of isotactic polypropylene/ethylene vinyl acetate blends

The effect of calcium carbonate (CaCO₃) on the mechanical properties (with heat treatment) and thermal properties of polypropylene and isotactic polypropylene (i‐PP)/ethylene vinyl acetate (EVA) blends was investigated. CaCO₃, in five different concentrations (3, 6, 9, 12l, and 15 wt %), was added to i‐PP/EVA (88/12) to produce ternary composites. The mechanical properties, including the yield and tensile strengths, elastic modulus, Izod impact strength for notch radii of 0.25 and 1 mm, and hardness with and without an annealing heat treatment, and the thermal properties, such as the melting point and melt‐flow index, of the composites were investigated. The annealing heat treatment was carried out at 100°C for three different holding times: 75, 100, and 150 h. On the basis of the results, attempts were made to establish a relationship between the CaCO₃ content, the annealing holding time, and the mechanical and thermal properties to obtain the best results. The tensile test results showed that the heat treatment was not effective for the ultimate tensile strength, and the yield strength and tensile strength decreased gradually as the CaCO₃ content increased. However, CaCO₃ was effective for higher elastic modulus, impact strength, and hardness values. A considerable increase in the elastic modulus was found with a 3% CaCO₃ concentration for a holding time of 100 h. The maximum impact strength for a notch radius of 1 mm was obtained with 3% CaCO₃ with annealing for a holding time of 100 h, whereas a 9% CaCO₃ concentration produced higher toughness values for a notch radius of 0.25 mm. The fracture surfaces also supported the results from the Izod impact tests. Similarly, hardness values increased with the annealing heat treatment and increasing CaCO₃ content. However, different holding times showed similar effects on the hardness values. The increased CaCO₃ content caused the melting point to increase 5°C, whereas the melt‐flow index showed a sharp decrease as the CaCO₃ content increased to 3%. Taking into consideration the mechanical and thermal properties and the annealing holding time, we recommend a CaCO₃ concentration of 3% with an annealing heat treatment for 100 h for optimum properties of such ternary composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1126–1137, 2005     

Mechanical,flammability, and thermal properties of polyvinyl chloride‐wood composites with carbide slag

Carbide slag, an industrial waste produced by calcium carbide hydrolysis to prepare C₂H₂ gas, was successfully used as inorganic filler in the production of polyvinyl chloride (PVC)‐wood composites. carbide slag had an average diameter of 8.1 μm which thermally decomposed at about 450°C, and its main component was Ca(OH)₂. Incorporating carbide slag into PVC‐wood composites substantially decreased the flexural, tensile, and impact strength of the composites as a result of the poor interfacial adhesion between carbide slag and PVC matrix, which could be evidently observed from the scanning electron microscopy (SEM) study. To give carbide slag better use, silane coupling agent KH570 were chose to modify carbide slag. The results indicated that adding carbide slag modified by KH570 (MCS) into PVC‐wood composites could significantly improve its notched impact strength and flexural modulus. The thermogravimetric analysis (TGA) data showed that with the addition of MCS, composite had better thermal stability. It also turned out that with the addition of MCS, its smoke suppression property and flammability were enhanced effectively. To ensure sufficient properties of PVC‐wood composites, the optimal adding content of MCS was 20 phr and it leaded to remarkable performance (its flexural modulus was 3.4 GPa, notched impact strength was 3.87 KJ/m², limiting oxygen index value was 41.5% and smoke density ranting was 55.1%), all of which endowed PVC‐wood composites better utilization. All the results indicated that the preparation of PVC‐wood composites with carbide slag could resolve environmental pollution, reuse carbide slag in different fields, and provide a new method for resource utilization of carbide slag. POLYM. COMPOS., 38:2898–2906, 2017. © 2015 Society of Plastics Engineers     

Interfacial strengthening of polypropylene composites via bimodal porosity in Rice husk ash: Comparison with calcium carbonate reinforcement

Polypropylene is used in the textile industry in the manufacturing of plastic yarns, tapes, etc., but its low tensile strength and Young's modulus limits its associated applications. Composites of polypropylene with reinforcement of CaCO₃ and rice husk ash were processed by compression molding. Bimodal porosity in rice husk ash particles has shown an improved interfacial anchoring effect via capillary effect resulting in enhanced mechanical properties, whereas such an effect is not observed with CaCO₃ reinforcement in polypropylene matrix. On reinforcement with 10 wt % of each of rice husk ash and CaCO₃, thermal decomposition temperature of polypropylene (333.3 °C) shifted to higher value of 415.9 °C and polypropylene Young's modulus (749.5 MPa) increased to 789.5 MPa (by 5.3%), but tensile strength decreased from 23.5 to 21.2 MPa (by 2.3 MPa only). The isolated contribution of CaCO₃ and rice husk ash has been delineated, and resulting interfacial strengths have been quantified using analytical models. Rice husk ash has shown a stronger interfacial anchoring and can effectively replace CaCO₃ as reinforcement for achieving improved mechanical and thermal properties of polypropylene composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46989.     

Mechanical and Thermal Properties of Poly(L‐lactide) Incorporating Various Inorganic Fillers with Particle and Whisker Shapes

Poly(L ‐lactide) (PLLA) composites incorporating various inorganic fillers (ifR‐PLA) were prepared by the melt blending technique, and their mechanical and thermal properties were evaluated. The filler types influenced the mechanical properties of ifR‐PLA; for those incorporating particle‐ and whisker‐type fillers the tensile moduli were 3.1–3.7 and 3.7–4.5 GPa, respectively, and the flexural moduli were 4.1–4.8 and 4.8–6.1 GPa. It was found that the tensile strength and modulus, as well as the flexural modulus, of ifR‐PLA incorporating whisker‐type fillers increased in proportion to the volume percent of the fillers (V_f). The flexural strength of ifR‐PLA incorporating 9Al₂O₃ · 2B₂O₃ whiskers showed a similar increase, while that of ifR‐PLA incorporating CaCO₃ whiskers showed a decrease with increasing V_f. This difference may be because the 9Al₂O₃ · 2B₂O₃ with its large aspect ratio kept its original fibrous shape, while the CaCO₃ lost its fibrous shape during the blending process. However, the reinforcing effect of these fillers was relatively low compared with that known for the corresponding composites of the conventional polymeric materials, probably because of the poor surface adhesion of PLLA to the fillers.

Comparison of effect on storage moduli of different fillers.     

Mechanical properties,thermal stability,and crystallization kinetics of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)/calcium carbonate composites

Bacterial polyester poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P3/4HB) containing 5 mol% 4HB was composited with different calcium carbonate (CaCO₃) fillers. The effect of CaCO₃ contents on thermal properties, mechanical property, and crystallization kinetics was evaluated. The thermal stability of P3/4HB was reduced by mixing with CaCO₃ particles. With increasing CaCO₃ content, the elongation at break, tensile strength, and impact strength decrease; however, elastic modulus increases. When P3/4HB with 20 mol% 4HB was added into the P3/4HB/CaCO₃ composite, the impact strength were enhanced significantly; however, the elongation at break and tensile strength were only slight to moderate improvements. However, when compared with nano‐ and light‐CaCO₃, heavy CaCO₃ had the best mechanical properties. The nonisothermal and isothermal crystallization results demonstrated that the crystallization rate of P3/4HB was reduced and the highest crystallinity was obtained for all kinds of CaCO₃ fillers at 40 phr content. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Production of nano‐calcium carbonate from shells of the freshwater channeled applesnail,Pomacea canaliculata,by hydrothermal treatment and its application with polyvinyl chloride

The use of naturally renewable shells of the freshwater channeled applesnail, Pomacea canaliculata, as a filler to replace commercial calcium carbonate (CaCO₃) was investigated in this study. Ground P. canaliculata shell particles were converted to nano‐CaCO₃ particles by the displacement reaction of calcium chloride in sodium carbonate solution followed by hydrothermal treatment at 100°C for 1 h to synthesize nano‐CaCO₃ with particle sizes of 30–100 nm in diameter. The mechanical properties, in terms of the tensile strength, elongation at brake and impact strength, of polyvinyl chloride (PVC) were greatly improved by mixing with nano‐CaCO₃ at 5–10 parts per hundred of resin. Additionally, the presence of nano‐CaCO₃ at the same levels increased the flame resistance and thermal stability of the PVC composite materials. POLYM. COMPOS., 36:1620–1628, 2015. © 2014 Society of Plastics Engineers     

Studies on Mechanical,Thermal, and Flame Retarding Properties of Polybutadiene Rubber (PBR) Nanocomposites

An effect of nanosize CaCO₃ on physical, mechanical, thermal and flame retarding properties of PBR was compared with commercial CaCO₃ and fly ash filled PBR. CaCO₃ at the rate of 9, 15, and 21 nm were added in polybutadiene rubber (PBR) at 4, 8 and 12 wt.% separately. Properties such as swelling index, specific gravity, tensile strength, Young's modulus, elongation at break, modulus at 300% elongation, glass transition temperature, decomposition temperature, flame retardency, hardness, and abrasion resistances were determined. The swelling index decreased and specific gravity increased with reduction in particle size of fillers in PBR composites. There was significant improvement in physical, mechanical, thermal and flame-retarding properties of PBR composites due to a reduction in the particle size of fillers. Maximum improvement in mechanical and flame retarding properties was observed at 8 wt.% of filler loading. This increment in properties was more pronounced in 9 nm size CaCO₃. The results were not appreciable above 8 wt.% loading of nano fillers because of agglomeration of nanoparticles. In addition, an attempt was made to consider some thermodynamically aspects of resulting system. The cross-linkage density has been assessed by Flory-Rehner equation in which free energy was increased with increase in filler content.     

Mechanical Properties and Thermooxidative Aging of a Ternary Blend,Pvc/Enr/Nbr,Compared with the Binary Blends of Pvc

In the quest to improve the thermooxidative aging of the poly(vinyl chloride)/epoxidized natural rubber (PVC/ENR) blend, nitrile rubber (NBR) was incorporated into the blend to yield a ternary blend of PVC/ENR/NBR. A Brabender Plasticorder with a mixing attachment was used to perform the melt mixing at 150°C and 50 rpm followed by compression molding. The mechanical properties, dynamic mechanical properties, and thermooxidative aging behavior of the ternary blend were compared with those of the binary blends (i.e., PVC/ENR and PVC/NBR). It was found that the ternary blend exhibits mechanical properties which are superior to those of PVC/ENR. A single glass transition temperature (T _g) obtained from dynamic mechanical analysis coupled with synergism in the modulus and some other mechanical properties indicate that PVC, ENR, and NBR form a single phase (miscible system) in the ternary blend. Di-2-ethyl hexylphthalate (DOP) plasti-cizer improves the aging resistance of the blends generally, whereas the presence of CaCO₃ as a filler only imparts minor influences on the properties and aging resistance of the blends.