共查询到20条相似文献,搜索用时 203 毫秒
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为解决电解加工型孔的加工稳定性和形状精度等问题,建立了异形孔电解加工稳定过程中加工间隙数学模型,分析了工具阴极结构对加工区域和非加工区域的电场及其均匀性以及其对电流密度与加工效果的影响,通过优化工件结构改善了加工间隙内的电场分布,使工件形状精度显著提高,并进行相关试验对仿真结果进行验证。得出结论:在相同的电解加工参数下,工具电极的结构对工件的形状精度有着显著的影响,通过优化工具电极结构,改善加工间隙内的电场分布与电流密度,让加工间隙内的流场更为稳定,使工件侧壁垂直度提高,提高了电解加工的形状精度与加工稳定性。 相似文献
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用掺入粉末的工作液进行电火花加工由于工具电极和工件表面间形成大的静电电容,大面积电火花加工难以获得光洁表面。本文作者们曾用硅电极有效地解决了这一问题,并使加工表面耐腐蚀、耐磨损。然而用很硬很脆的硅作为工具电极材料有难于成形的缺点。本文介绍在工作液中掺入硅、铝、石墨等粉末后对电火花精加工所产生的效果。实验结果表明,即使所用的工具电极是紫铜电极,在石油类工作液中掺入上述粉末对于获得光洁表面非常有效。在同样的加工条件下,用铝粉或石墨粉能使加工表面比用硅粉时更为光洁。当在每升工作液中掺入2克铝粉而用紫铜工具电极加工 SKH—51高 相似文献
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以高温镍基合金Inconel718为加工材料,利用液氮蒸发气与空气混合形成低温冷却气体对电火花工具电极进行冷却,以降低电火花工具损耗。以冷却温度为变量进行电火花加工研究。利用粗糙度测量仪TR200和扫描电镜Quanta250对工件表面粗糙度和表面形貌进行分析。结果表明:当脉冲作用时间较短时(脉冲宽度90μs),在相同电参数下,低温冷却电火花加工可降低加工工件的表面粗糙度,在0℃时的表面粗糙度最低,比普通电火花加工的低3.7%~9.5%;随着冷却温度的降低,表面粗糙度会有所增加。电极损耗随着冷却温度的降低而降低,冷却温度在-60℃时的电极损耗比0℃的降低了40%以上。当电参数较小时,低温冷却电火花加工后的工件表面形成微裂纹且裂纹密度随冷却温度的降低而增加。在一定参数下,低温冷却工具电极对降低工件表面粗糙度和工具电极损耗效果显著,某些情况下可能会增加表面的微裂纹。 相似文献
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使用粒度约为3μm的导电陶瓷TiB_2颗粒作为铜基复合材料的增强相,在酸性硫酸铜溶液中用电铸方法制备TiB_2/Cu电火花加工用工具电极。用扫描电镜和金相显微镜观察其组织结构,用维氏硬度计测量硬度,用中性盐雾试验测量其耐腐蚀性,用电火花加工脆硬材料衡量其抗电蚀性。结果表明:电铸Cu与TiB_2/Cu晶粒平均直径分别为30,10μm,硬度分别为984,1235 MPa,腐蚀失重分别为47.8,40.3 mg;TiB_2颗粒的加入可显著细化晶粒,提高硬度、耐腐蚀性和抗电蚀性。 相似文献
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Shuyang Liu Yumei Huang Yan Li 《International Journal of Machine Tools and Manufacture》2011,51(7-8):653-659
The electrical discharge machining (EDM) process is, by far, the most popular amongst the non-conventional machining processes. The technology is optimum for accurate machining of complicated shapes in hard materials, required in the modern industry. However, although a lot of EDM machines are widely applied for many years, fundamental knowledge of the process is still limited. The complex nature of the process involves simultaneous interaction of thermal, plasma temperature and electromagnetism factors, which makes the machining process modeling very difficult. In this paper, based on the analysis of the electric discharge machining (EDM) process, a plate capacitor model is constructed to describe the discharging process in a pulse time. The whole EDM process is divided into four stages, successively as interelectrode electric-field establishment, electric discharge channel formation, stable EDM and deionization, the interaction of each stage and the distribution function of EDM energy are deduced using the field electron emission theory. For the purpose of analyzing the effect of the single factor, a set of machining through-hole experiments were carried out and investigated. The study shows that critical electric-field intensity and the effective discharging time rate play major roles on the improvement of machining efficiency; the model can explain the differences of machining efficiency using different materials of tool pole and different EDM parameters; and the theoretical results are concordant with the experimental data well. 相似文献
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Fuzhu Han Yongxain Wang Ming Zhou 《International Journal of Machine Tools and Manufacture》2009,49(1):20-24
A novel high-speed electrical discharge machining (EDM) milling method using moving electric arcs has been proposed in this study. We connected a copper electrode rotating rapidly around its axis and a work piece to a DC power supply to generate a moving electric arc. To ensure high relative speed of any point on the electrode with respect to the work piece, the electrode was shaped like a pipe. It was observed that the electric arcs move rapidly within the discharge gap due to the revolution of the tool electrode, removing the materials on the electrode along the track of the arc roots. To explore the characteristics of machining with moving electric arcs, an EDM milling apparatus was devised. Two planes with approximately the same roughness were machined separately by this equipment and a traditional EDM machine for comparison. It was found that a much higher material removal rate can be easily achieved by EDM milling with moving electric arcs. In the meanwhile, wear of the tool electrode in this new method is negligible, which is greatly favorable for machining accuracy. The microstructures of these surfaces were also investigated for further information. 相似文献
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目的提高双层微齿轮模具型腔镶块电铸过程中铸层的均匀性。方法利用Ansys对双层微齿轮型腔镶块电铸过程中电场强度的分布情况进行模拟,确定施加绝缘挡板的可行性。采用正交试验考察绝缘挡板几何及位置尺寸对电场强度的影响,应用灰关联理论得出最优工艺参数组合。结果绝缘挡板的施加,在一定条件下可以使光刻胶电铸层厚度更为均匀和平整。路径a的相对误差由62.48%降低到33.18%,路径b的相对误差由48.01%降低到8.91%。结论施加绝缘挡板可以提高双层微齿轮模具型腔镶块电铸过程中铸层的均匀性。 相似文献
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This paper presents an investigation of the hybrid dry EDM process performed in a pulsating magnetic field for improving process performance. In this study, the pulsating magnetic field is applied tangential to the electric field, for increasing the movement of electrons and degree of ionization in the plasma. Experiments with parametric variations showed that this hybrid approach leads to productivity-improvement by 130% and zero tool wear as compared to the dry EDM process without the magnetic field. The improvement in surface quality is illustrated by scanning electron microscopy (SEM). 相似文献
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分析了数控电火花加工特点,介绍了LYNUC数控系统HiPT高速高精度核心控制模块的切削特点。通过实际切削加工案例的分析,证实了在辅助电火花放电加工的切削工序中,HiPT高速高精度模块可以获得高品质的切削电极和放电加工工件,且有效地提高数控电火花加工表面精度和加工效率,降低了生产成本。 相似文献
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H. C. Tsai B. H. Yan F. Y. Huang 《International Journal of Machine Tools and Manufacture》2003,43(3):593
Electrode materials for electrical discharge machining (EDM) are usually graphite, copper and copper alloys because these materials have high melting temperature, and excellent electrical and thermal conductivity. The electrodes made by using powder metallurgy technology from special powders have been used to modify EDM surfaces in recent years, to improve wear and corrosion resistance. However, electrodes are normally fabricated at high temperatures and pressures, such that fabrication is expensive. This paper proposes a new method of blending the copper powders contained resin with chromium powders to form tool electrodes. Such electrodes are made at low pressure (20 MPa) and temperature (200 °C) in a hot mounting machine. The results showed that using such electrodes facilitated the formation of a modified surface layer on the work piece after EDM, with remarkable corrosion resistant properties. The optimal mixing ratio, appropriate pressure, and proper machining parameters (such as polarity, peak current, and pulse duration) were used to investigate the effect of the material removal rate (MRR), electrode wear rate (EWR), surface roughness, and thickness of the recast layer on the usability of these electrodes. According to the experimental results, a mixing ratio of Cu–0wt%Cr and a sinter pressure of 20 MPa obtained an excellent MRR. Moreover, this work also reveals that the composite electrodes obtained a higher MRR than Cu metal electrodes; the recast layer was thinner and fewer cracks were present on the machined surface. Furthermore, the Cr elements in the composite electrode migrated to the work piece, resulting in good corrosion resistance of the machined surface after EDM. 相似文献