Electrodeposition of copper on Ru(0 0 0 1) in sulfuric acid solution: Growth kinetics and nucleation behavior

The electrodeposition of Cu on Ru(0 0 0 1) from 0.1 M CuSO₄/0.5 M H₂SO₄ solution has been studied by cyclic voltammetry, current-time transient measurements, and by in situ electrochemical atomic force microscopy (EC-AFM). Cyclic voltammetry measurements show that the as-prepared Ru(0 0 0 1) electrode exhibits a UPD peak, while EC-AFM data indicate a broadly terraced surface with step heights of atomic dimensions. Kinetic data show that the electrodeposition/nucleation process is not well described by 3D or 2D nucleation models. The EC-AFM data show that at potentials near the OPD/UPD threshold, Cu crystallites exhibit pronounced growth anisotropy, with lateral dimensions greatly exceeding vertical dimensions. AFM data also show that deposition at more cathodic potentials result in smaller crystallites.     

Microwave-electrochemical formation of colloidal zinc oxide at fluorine doped tin oxide electrodes

Colloidal ZnO is obtained during microwave-enhanced electrochemical deposition experiments from an aqueous solution containing 0.1 M Zn(NO₃)₂ and 0.02 M H₂O₂ via repetitive negative going potential cycles from 0.3 to −0.8 V vs. SCE. The effects of temperature and temperature gradients on ZnO electro-formation at fluorine doped tin oxide (FTO) electrodes are investigated with both a conventional thermostated bath system (isothermal) and an in situ microwave electrochemistry system (non-isothermal). Mainly electrodeposition of ZnO is observed in uniformly heated stagnant solution and predominantly the electro-formation of ZnO colloid is observed in the presence of microwave-induced temperature gradients in a flowing solution. For the ZnO colloid prepared via microwave activation, SAXS data suggests an average particle radius of ca. 18 nm. The increase of ZnO nanoparticle concentration during repetitive potential scans is followed by photoluminescence spectroscopy. A possible mechanism for ZnO colloid formation during electrochemical reduction of H₂O₂ is suggested.     

An RDE and RRDE study into the electrodeposition of manganese dioxide

Electrodeposition of manganese dioxide has been examined using a combination of rotating disk electrode (RDE) and rotating ring-disk electrode (RRDE) voltammetry, with the goal of developing an understanding of the electrodeposition mechanism. Experimental variables that have been examined include electrolyte composition (combined changes within the ranges 0.1-1.0 M MnSO₄ and 0.1-5.0 M H₂SO₄), rotation rate (1000-4000 rpm) and temperature (22-98 °C). Voltammetric data (current peak instead of sigmoidal response, and non-proportional current-concentration data) indicates that already deposited manganese dioxide is a poorer catalytic surface compared to Pt. The overall electrodeposition process revolves on the formation of a Mn(III) intermediate, and whether it is soluble for extended periods of time, as in concentrated H₂SO₄ (>1.0 M), or whether it hydrolyzes rapidly to precipitate as a solid Mn(III) species (e.g. MnOOH) as in more dilute H₂SO₄ solutions (<1.0 M). In the more concentrated acid electrolytes most of the Mn(III) was lost to the bulk electrolyte through convection, with what little manganese dioxide that was formed resulting from chemical disproportionation. However, in dilute acid electrolytes, evidence suggests that the solid hydrolysis product underwent solid state oxidation to manganese dioxide. Activation energies extracted from temperature studies supports the different mechanism under different acid concentrations. Experiments examining the effect of rotation rate also indicate that the overall electrodeposition process is not mass transport limited.     

Selective electrodeposition of PbO2 on anodised-polycrystalline titanium

Electrochemical experiments on titanium electrodes were coupled with electron backscattered diffraction (EBSD) experiments. The substrates were thermally treated and electropolished in order to have flat and reproducible polycrystalline surfaces, leading to EBSD orientation mapping. Afterwards, the samples were anodised by a galvanostatic procedure. It was shown that electrodeposition of PbO₂ from a 0.5 M Pb(NO₃)₂+2.5 M HNO₃ solution occurs selectively on the near {0 0 0 1} grains, whereas lead electrodeposition occurs on all the grains, whatever their orientation. These results are discussed, taking into account the fact that on {0 0 0 1} grains, the oxide layers are thinner than on other grains. It was concluded that electrodeposition is observed locally on Ti/TiO₂ electrodes for (i) cathodic electrodeposition of metals at low overvoltage; (ii) anodic electrodeposition of PbO₂, in potentiostatic or galvanostatic conditions.     

Effects of cold work and sensitization treatment on the corrosion resistance of high nitrogen stainless steel in chloride solutions

The effects of cold work and sensitization treatment on the microstructure and corrosion resistance of a nickel-free high nitrogen stainless steel (HNSS) in 0.5 M H₂SO₄ + 0.5 M NaCl, 3.5% NaCl and 0.5 M NaOH + 0.5 M NaCl solutions have been investigated by microscopic observations, electrochemical tests and surface chemical analysis. Cold work introduced a high defect density into the matrix, resulting in a less protective passive film as well as reduced corrosion resistance for heavily cold worked HNSS in a 3.5% NaCl solution. No obvious degradation in corrosion resistance took place in a 0.5 M H₂SO₄ + 0.5 M NaCl solution, possibly due to the stability of the passive film in this solution. Sensitized HNSSs showed reduced corrosion resistance with increasing cold work level in both 3.5% NaCl and 0.5 M H₂SO₄ + 0.5 M NaCl solutions due to a reduction in the anti-corrosion elements in the matrix during the cold work-accelerated precipitation process. The cold work and sensitization treatment had no influence on the corrosion resistance of the HNSS in the 0.5 M NaOH + 0.5 M NaCl solution even though the property of the passive film changed. The effects of cold work and sensitization treatment on the characteristics of passive films formed in the three solutions are discussed.     

Electrochemical behaviour of high nitrogen bearing stainless steel in acidic chloride solution: Effects of oxygen, acid concentration and surface roughness

The effects of oxygen, H₂SO₄ concentration and surface roughness on the electrochemical behaviour of high nitrogen bearing stainless steel (HNS) in acidified 0.5 M NaCl solution were investigated using potentiodynamic polarization method. The results revealed three corrosion potentials indicating an unstable system. The number of the potentials was influenced by H₂SO₄ concentration. Three potentials existed above 0.011 M H₂SO₄, two between 0.011 and 0.0065 M H₂SO₄ and one below 0.0065 M H₂SO₄. Oxygen increased the number of corrosion potential at 0.005 M H₂SO₄ + 0.5 M NaCl solution while surface roughness had no noticeable influence on the number of potentials but increased the values of the corrosion potentials and passivation current densities with increase in the surface roughness. The corrosion mechanism has been discussed using the ideal polarization curve models.     

Effects of nitrogen on the passivation of nickel-free high nitrogen and manganese stainless steels in acidic chloride solutions

The role of nitrogen on the passivation of nickel-free high nitrogen and manganese stainless steels was investigated in 0.5 M H₂SO₄, 3.5% NaCl and 0.5 M H₂SO₄ + 0.5 M NaCl solutions using potentiodynamic polarization, electrochemical impedance spectroscopy and X-ray photoelectron spectroscopy techniques. The passive film stability was enhanced in 0.5 M H₂SO₄ and the pitting resistance was improved in 3.5% NaCl solution by more nitrogen addition. The influence of nitrogen extended the whole anodic polarization region in 0.5 M H₂SO₄ + 0.5 M NaCl solution, as demonstrated by the enhanced dissolution resistance, promoted adsorption and passivation process, improved film protection and pitting resistance with increasing nitrogen content. Possible mechanisms relating to the role of nitrogen in different potential regions were discussed.     

Electrocatalytic properties of Pt/carbon composite nanofibers

Pt/carbon composite nanofibers were prepared by electrodepositing Pt nanoparticles directly onto electrospun carbon nanofibers. The morphology and size of Pt nanoparticles were controlled by the electrodeposition time. The resulting Pt/carbon composite nanofibers were characterized by running cyclic voltammograms in 0.20 M H₂SO₄ and 5.0 mM K₄[Fe(CN)₆] + 0.10 M KCl solutions. The electrocatalytic activities of Pt/carbon composite nanofibers were measured by the oxidation of methanol. Results show that Pt/carbon composite nanofibers possess the properties of high active surface area and fast electron transfer rate, which lead to a good performance towards the electrocatalytic oxidation of methanol. It is also found that the Pt/carbon nanofiber electrode with a Pt loading of 0.170 mg cm⁻² has the highest activity.     

Stability of iodine on ruthenium during copper electrodeposition and its effects on the nucleation behavior of electrodeposited copper

Cyclic voltammetry, current-time-transient measurements, and X-ray photoelectron spectroscopy (XPS) have been used to study the nucleation behavior of electrochemically deposited Cu films on Ru substrates as a function of Ru pre-treatment. Pre-treatment consisted of cathodic polarization in either 1 M H₂SO₄ or in 1 M H₂SO₄ + 1 mM KI, followed by sample emersion and placement in a 1 M H₂SO₄ + 50 mM CuSO₄ plating bath. XPS measurements confirmed the presence of adsorbed I on the Ru surface following pre-treatment in the KI/H₂SO₄ solution. Cyclic voltammogram (CV) data for electrodes either as-received or pre-reduced in H₂SO₄ and then immersed in the plating solution exhibited a broad peak in the overpotential region consistent with oxide reduction followed by Cu deposition. No underpotential deposition (UPD) feature was observed for these electrodes. In contrast, the sample pre-reduced in I-containing electrolyte exhibited a narrow Cu deposition peak in the overpotential region and a UPD Cu feature centered at 80 mV vs. Ag/AgCl. Current-time-transient (CTT) measurements of Cu deposition on as-received electrodes or electrodes pre-reduced in I-free solution exhibited potential-independent kinetics that are not well described by either progressive or instantaneous nucleation models and which at long times indicate a combination of diffusion and kinetic control. In contrast, CTT measurements of deposition kinetics for samples reduced in I-containing electrolyte exhibited complex, potential-dependent behavior and that at long times indicates diffusion control. XPS results also indicated that the iodine adlayer on Ru reduced in I-containing electrolyte is stable upon polarization to at least −200 mV vs. Ag/AgCl. These data indicate that a protective I adlayer may be deposited on an air-exposed Ru electrode as the oxide surface is electrochemically reduced, and that this layer will inhibit reformation of an oxide during the Cu electroplating process. Therefore, electrochemical pre-treatment in I-containing electrolyte may be of practical utility under industrial conditions for Cu electroplating.     

Electroreduction of oxygen on gold-supported nanostructured palladium films in acid solutions

The electrochemical reduction of oxygen on thin Pd films with a nominal thickness of 0.25-10 nm on polycrystalline Au substrate (Pd/Au) was studied. The Pd films were prepared by electron beam evaporation and oxygen reduction was studied in 0.1 M HClO₄ and 0.05 M H₂SO₄ solutions using the rotating disk electrode (RDE) method. The surface morphology of Pd overlayers was examined by scanning tunnelling microscopy (STM). O₂ reduction predominantly proceeds through 4e⁻ pathway on all Pd/Au electrodes. The specific activity (SA) of oxygen reduction was lower in H₂SO₄ solution and decreased slightly with decreasing the Pd film thickness. In HClO₄, the SA was higher and not significantly dependent on the film thickness. The Tafel slope values close to −60 mV at low current densities and −120 mV at high current densities were found for all electrodes.     

Electrodeposited PbO2 thin film as positive electrode in PbO2/AC hybrid capacitor

Lead dioxide (PbO₂) thin films were prepared on Ti/SnO₂ substrates by means of electrodeposition method. Galvanostatic technique was applied in PbO₂ film formation process, and the effect of deposition current on morphology and crystalline form of the PbO₂ thin films was studied by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD). The energy storage capacity of the prepared PbO₂ electrode was investigated by means of cyclic voltammetry (CV) and charge/discharge cycles, and a rough surface structure PbO₂ film was selected as positive electrode in the construction of PbO₂/AC hybrid capacitor in a 1.28 g cm⁻³ H₂SO₄ solution. The electrochemical performance was determined by charge/discharge tests and electrochemical impedance spectroscopy (EIS). The results showed that the PbO₂/AC hybrid capacitor exhibited high capacitance, good cycling stability and long cycle life. In the voltage range of 1.8-0.8 V during discharge process, considering the weight of all components of the hybrid capacitor, including the two electrodes, current collectors, H₂SO₄ electrolyte and separator, the specific energy and power of the device were 11.7 Wh kg⁻¹ and 22 W kg⁻¹ at 0.75 mA cm⁻², and 7.8 Wh kg⁻¹ and 258 W kg⁻¹ at 10 mA cm⁻² discharge currents, respectively. The capacity retains 83% of its initial value after 3000 deep cycles at the 4 C rate of charge/discharge.     

Characterization and performance of hydrous manganese oxide prepared by electrochemical method and its application for supercapacitors

Hydrous manganese oxide was deposited on graphite substrates at anodic potentials of 0.5-0.95 V versus saturated calomel electrode (SCE) in 0.25 M Mn(CH₃COO)₂ solution at 25 °C. Morphology of manganese oxide prepared was examined by scanning electron microscopy (SEM). Manganese oxide deposited at various anodic potentials was evaluated by cyclic voltammetry with various potential scan rates in different electrolytes. Results indicated that the pseudocapacitive behaviors of manganese oxide were excellent both in 2 M KCl and 2 M (NH₄)₂SO₄ solutions at room temperature. Manganese oxide deposited at 0.5 V versus SCE showed better capacitive behaviors, the specific capacitances were 275 F/g in 2 M KCl solution and 310 F/g in 2 M (NH₄)₂SO₄ solution, respectively. Besides, better electrochemical reversibility could be obtained in 2 M KCl solution.     

A novel hydrogen peroxide biosensor based on Au-graphene-HRP-chitosan biocomposites

Graphene was prepared successfully by introducing -SO₃⁻ to separate the individual sheets. TEM, EDS and Raman spectroscopy were utilized to characterize the morphology and composition of graphene oxide and graphene. To construct the H₂O₂ biosensor, graphene and horseradish peroxidase (HRP) were co-immobilized into biocompatible polymer chitosan (CS), then a glassy carbon electrode (GCE) was modified by the biocomposite, followed by electrodeposition of Au nanoparticles on the surface to fabricate Au/graphene/HRP/CS/GCE. Cyclic voltammetry demonstrated that the direct electron transfer of HRP was realized, and the biosensor had an excellent performance in terms of electrocatalytic reduction towards H₂O₂. The biosensor showed high sensitivity and fast response upon the addition of H₂O₂, under the conditions of pH 6.5, potential −0.3 V. The time to reach the stable-state current was less than 3 s, and the linear range to H₂O₂ was from 5 × 10⁻⁶ M to 5.13 × 10⁻³ M with a detection limit of 1.7 × 10⁻⁶ M (S/N = 3). Moreover, the biosensor exhibited good reproducibility and long-term stability.     

Ordered mesoporous carbons synthesized by a modified sol-gel process for electrosorptive removal of sodium chloride

Capacitive deionization (CDI) represents an alternative process to remove the ions from the brackish water. In this study two series of ordered mesoporous carbons (OMCs) that demonstrated the potential use for capacitive desalination have been synthesized by a modified sol-gel process involving nickel salts. It was shown that the preferred formation of crown-ether type complexes between nickel ions and triblock copolymers resulted in higher BET surface area and smaller mesopores. As the electrode materials for CDI, OMC obtained by the addition of NiSO₄ · 6H₂O exhibited best electrochemical performance compared with other OMCs and a commercial activated carbon either in 0.1 M NaCl solution or in 0.0008 M NaCl solution, plus the amount of adsorbed ions measured by a flow through apparatus reached 15.9 μmol g⁻¹ and the ions could be fully released into the solution. The excellent electrosorption desalination performance of OMC obtained by the addition of NiSO₄ · 6H₂O was ascribed to its high BET surface area of 1491 m² g⁻¹ and ordered mesopores of 3.7 nm. Based on these results, it is deduced that the modified sol-gel process might be a potential method of obtaining the excellent electrode materials for CDI.     

Oxygen electroreduction on Ag(1 1 1): The pH effect

The rotating ring disk method (RRDE) is applied to investigate the pH effect on oxygen reduction reaction (ORR) on Ag(1 1 1) single crystal surface in 0.1 M KOH and 0.1 M HClO₄. In 0.1 M KOH, the ORR proceeds through 4e⁻ reaction pathway with a very small (0.5-2.5%) peroxide formation in the entire potential range. In 0.1 M HClO₄ the onset potential for the ORR is shifted for ca. 400 mV toward the higher overpotentials compared to the 0.1 M KOH solution. At the low overpotentials, in 0.1 M HClO₄ the ORR proceeds entirely as a 2e⁻ process, i.e, 100% H₂O₂ formation. At higher overpotentials, the initial mixed a 2e⁻ and 4e⁻ reduction is followed by the potential region where the ORR proceeds entirely as a 4e⁻ process, with H₂O formation as a final product. The pH dependent shift in the onset of the ORR as well as the reaction pathway has been explained based on both: a thermodynamic analysis of pH independent rate determining step, and on the pH dependent change in availability of surface active sites and adsorption energies of molecular oxygen and reaction intermediates.     

Electrochemical synthesis of polypyrrole (PPy) and PPyǀmetal composites on copper electrode and investigation of their anticorrosive properties

This study reports corrosion protection behaviour of various metal cations electrodeposited onto polypyrrole (PPy) coated copper (Cu) electrode. Before electropolymerization of pyrrole, the Cu electrode was passivated in 0.1 M oxalic acid via cyclic voltammetry method. After the coating process, metal cation electrodeposition onto PPy coating was carried out in 10⁻² M CuCl₂, ZnCl₂, FeCl₂ and NiCl₂ solutions. Corrosion behaviour of uncoated, PPy and PPy|metal coated Cu electrodes was studied in 0.1 M H₂SO₄ solution by using potentiodynamic polarization, chronoamperometric and impedance spectroscopic measurements. Surface morphologies were examined by scanning electron microscope (SEM). All the electrochemical measurements were in good agreement showing that metal electrodeposited PPy coated Cu electrodes have a higher corrosion resistance. Furthermore, SEM results show that while all the samples have a homogeneous distribution of metal cations, zinc and nickel have a much better homogeneous distribution compared to copper and iron. It was found that the best corrosion protection is provided by PPy|Zn and PPy|Ni coatings and there is a significant increase in their polarization resistance with increasing amounts of electrodeposited cations.     

Electrochemical deposition of lead dioxide in the presence of polyvinylpyrrolidone: A morphological study

In this work, we investigate the effect of polyvinylpyrrolidone (PVP) on the morphology and the interfacial properties of lead dioxide (PbO₂). The electrodeposition of lead dioxide was achieved in the presence of PVP on Pt and Ti substrates under constant current density from solutions containing Pb(NO₃)₂ and NaF in HClO₄. Scanning electron microscopy (SEM) showed that the morphology and particle size of PbO₂ are strongly affected by the concentrations of Pb(NO₃)₂, PVP and HClO₄. It seemed that PVP can control both the morphology and particle size of lead dioxide and increases the overpotential for oxygen evolution during the electrodeposition of lead dioxide. The resulting lead dioxide was composed of nano-metric globular particles aligned in rice shaped structure with diameter in the range of 30-50 nm. It was suggested that the growth of PbO₂ crystals is affected by the aqueous network of self-assembled surfactant formed on the electrode surface during the electrodeposition process. The electrochemical impedance spectroscopy (EIS) was used to investigate the interfacial behavior of deposited lead dioxide in 0.5 M H₂SO₄ solution. The EIS results revealed a typically porous electrode behavior consisted of a straight line, at high frequency region, turning to a potential dependent semicircle, at low frequency region, the diameter of which being decreased with increasing potential increments. The X-ray diffraction (XRD) patterns show that samples were composed of β-PbO₂.     

Electrochemical behaviour of titanium in H2SO4-MnSO4 electrolytes

The corrosion of titanium in H₂SO₄ electrolytes (0.001-1.0 M) at temperatures from ambient to 98 °C has been investigated using steady-state polarization measurements. Four distinct regions of behaviour were identified, namely active corrosion, the active-passive transition, passive region and the dielectric breakdown region. The active corrosion and active-passive transition were characterized by anodic peak current (i_m) and voltage (E_m), which in turn were found to vary with the experimental conditions, i.e., d(log?(im))/dpH=−0.8±0.1 and dE_m/dpH which was −71 mV at 98 °C, −58 mV at 80 °C and −28 mV at 60 °C. The activation energy for titanium corrosion, determined from temperature studies, was found to be 67.7 kJ mol⁻¹ in 0.1 M H₂SO₄ and 56.7 kJ mol⁻¹ in 1.0 M H₂SO₄. The dielectric breakdown voltage (E_d) of the passive TiO₂ film was found to vary depending on how much TiO₂ was present. The inclusion of Mn²⁺ into the H₂SO₄ electrolyte, as is done during the commercial electrodeposition of manganese dioxide, resulted in a decrease in titanium corrosion current, possibly due to Mn²⁺ adsorption limiting electrolyte access to the substrate.     

Influence of ionic speciation on electrocatalytic performance of polyaniline coated platinum electrode: Fe(III)/Fe(II) redox reaction

Porous-polyaniline coated Pt electrode (PANI/Pt) was electro-synthesized potentiodynamically in 0.1 M aniline + 0.5 M H₂SO₄ and morphologically characterized by scanning electron microscopy (SEM). Nature of predominant Fe-species in HCl and H₂SO₄ was checked by UV-vis spectrophotometry. Electrocatalysis of Fe(III)/Fe(II) reaction was studied by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) for three different solution compositions viz. (i) FeCl₃/FeCl₂ in 1 M HCl, (ii) FeCl₃/FeCl₂ in 0.5 M H₂SO₄ and (iii) Fe₂(SO₄)₃/FeSO₄ in 0.5 M H₂SO₄. For different thicknesses of PANI, the peak current increased irrespective of the nature of the Fe-species, but the polarity of the charge on the Fe-species showed great influence on reversibility of electrocatalysis by PANI/Pt. The Donnan interaction of the polyaniline modified electrode for the three compositions was investigated with respect to [Fe(CN)₆]³⁻/H₂[Fe(CN)₆]²⁻ which are believed to be the predominant species present in K₃[Fe(CN)₆]/K₄[Fe(CN)₆] solution in 0.5 M H₂SO₄. The electrocatalytic performance of PANI/Pt for Fe(III)/Fe(II) redox reaction was found superior in HCl compared to that in H₂SO₄.     

Influence of bath temperature and bath composition on Co-Ag electrodeposition

A study of the best conditions to prepare smooth heterogeneous Co-Ag films with low amounts of S from a thiourea-based electrolytic bath has been performed. Using a 0.01 M AgClO₄ + 0.1 M Co(ClO₄)₂ + 0.1 M thiourea + 0.1 M sodium gluconate + 0.3 M H₃BO₃ + 0.1 M NaClO₄ bath, low temperature (10 °C) allowed obtaining compact and smooth deposits containing 2 wt.% sulphur. Decreasing thiourea content 0.06 M and increasing gluconate concentration up to 0.3 M, better deposits (more compact with lower sulphur content (1.2 wt.%)) were obtained. A clear influence of the species present in the bath on the film quality was observed: while gluconate favoured film cohesion, boric acid hindered hydrogen adsorption. For all films, fcc-Ag, hcp-Co and hcp-CoAg₃ phases were always detected by XRD, TEM and electron diffraction, their proportions varying with the electrodeposition conditions. Magnetic measurements revealed that the increase in the CoAg₃ led to an increase in the film coercivity. GMR values were only measured at cryogenic temperatures, they being higher for the deposits with the lowest sulphur content revealing that sulphur exerts a negative effect on magnetoresistance.