减水剂对超低水泥Al_2O_3－Cr_2O_3－ZrO_2质浇注料物理性能的影响

对添加三种有机减水剂和两种聚磷酸盐减水剂的Ａｌ２Ｏ３－Ｃｒ２Ｏ３－ＺｒＯ２质浇注料的常温物理性能、热态强度进行了对比，并用扫描电镜（ＳＥＭ）观察了其显微结构。研究表明：对于加有Ａｌ２Ｏ３、Ｃｒ２Ｏ３超细粉，以纯铝酸钙为结合剂的浇注料，有机减水剂更能显著地提高其常温物理性能和高温机械性能，并改善其显微结构。     

Cr_2O_3在SiO_2-Al_2O_3-MgO-B_2O_3系玻璃和玻璃陶瓷中的作用

利用ＳＭＥ和ＸＲＤ等技术,系统研究了Ｃｒ２Ｏ３对ＳｉＯ２－Ａｌ２Ｏ３－ＭｇＯ－Ｂ２Ｏ３系玻璃和玻璃陶瓷中的作用。当Ｃｒ２Ｏ３％＜１时,随着Ｃｒ２Ｏ３。含量的增加,玻璃试样的颜色由浅绿色逐渐转变成灰色;Ｃｒ２Ｏ３％＞１时,镁铬（铝）类晶石,Ｍｇ（Ａｌ１．５Ｃｒ０．５）Ｏ４,在玻璃试样中析出;在玻璃陶瓷中,Ｃｒ２Ｏ３％的含量的增加有助于Ｍｇ（Ａｌ１．５Ｃｒ０．５）Ｏ４相的析出,对云母晶体的析出有抑制作用。同时还发现Ｃｒ２Ｏ３的含量对云母晶体显微组织也有显著的影响作用。     

Al_2O_3－Cr_2O_3－ZrO_2－SiO_2系列高温材料的研究

利用Ａｌ２Ｏ３－Ｃｒ２Ｏ３固溶体易形成直接结合和ＺｒＯ２的相变增韧效应，研究了Ａｌ２Ｏ３－Ｃｒ２Ｏ３－ＺｒＯ２－ＳｉＯ２系高级耐火材料，结果表明：在刚玉材料中．直接结合和增韧效应能改善材料的性能。     

Al2O3—Cr2O3—ZrO2—SiO2系列高温材料的研究

利用Ａｌ２Ｏ３－Ｃｒ２Ｏ３固溶体易形成直接结合和ＺｒＯ２的相变增韧效应，研究了Ａｌ２Ｏ３－Ｃｒ２Ｏ３－ＺｒＯ２－ＳｉＯ２系高级耐火材料，结果表明：在刚玉材料中，直接结合和增韧效应能改善材料的性能。     

添加Cr2O3对Al2O3-TiC陶瓷烧结及纳米结构形成的影响

研究了Ａｌ２Ｏ３－ＴｉＣ陶瓷材料中Ｃｉ２Ｏ３添加剂对该陶瓷材料烧结致密度和力学性能的影响。Ｃｒ２Ｏ３与ＴｉＣ在高度有化学反应发生,反应产物在高温产生的液相有助于陶瓷材料的烧结。Ｃｒ２Ｏ３与Ａｌ２Ｏ３形成的连续固溶体,使Ａ２ｌＯ３晶格的活化从而也促进了Ａｌ２Ｏ３－ＴｉＣ陶瓷材料的烧结。ＴＥＭ研究表明：Ｃｒ离子高温时在ＴｉＣ中具有较高的溶解度,降温后淀析出许多纳米级含Ｃｒ的颗粒,使Ａｌ２Ｏ３－ＴｉＣ陶     

添加尖晶石对Al2O3—SiC—C质浇注料的影响

Ａｌ２Ｏ３－ＳｉＣ－Ｃ浇注料主要是用于高炉铁水沟的不定形耐火材料。最近,用于铁水线的浇注料耐侵蚀性有所改善,因此,证实了添加尖晶石（ＭｇＯ．ＡｌＯ３）的方法。我们调查了添加尖晶石对Ａｌ２Ｏ３－ＳｉＣ－Ｃ质浇料的影响。结果证明,在Ａｌ２Ｏ３－ＳｉＣ－Ｃ浇注料中,随着尖晶石含量的增加,耐渣侵蚀性提高。     

防止Al_2O_3堵塞浸入式水口复合材料的研制

采用烧结法合成了致密的复合了ＣａＯ－ＳｉＯ２系化合物的ＣａＺｒＯ３质材料，研究了ＣａＯ－ＳｉＯ２系化合物的复合量和不同添加剂对复合材料的致密化及与Ａｌ２Ｏ３反应能力的影响。研究结果表明，增加ＣａＯ－ＳｉＯ２系化合物的复合量．不仅改善了复合材料的致密化程度，而且提高了与Ａｌ２Ｏ３的反应能力。两种ＳｉＯ２－Ａｌ２Ｏ３系添加剂均能大大降低复合材料的烧结温度，并对复合材料的相组成产生影响．因而提高了与Ａｌ２Ｏ３的反应能力。此外，高密度的复合材料具有更强的与Ａｌ２Ｏ３反应的能力。     

添加Si、Al、Si_3N_4对Al_2O_3－SiC－C质浇注料性能的影响

通过对Ａｌ２Ｏ３－ＳｉＣ－Ｃ质浇注料的力学性能、抗氧化性和抗渣蚀性的研究，表明添加Ｓｉ、Ａｌ、Ｓｉ３Ｎ４可提高材料的抗氧化性和抗法侵蚀性，并对烧后力学性能有一定改善。     

Cr_2O_3骨料的显气孔率对高Cr_2O_3浇注料性能的影响

由于Ｃｒ2 Ｏ3材料抗熔融渣的侵蚀性优良 ,Ｃｒ2 Ｏ3-Ａｌ2 Ｏ3浇注料在垃圾焚烧炉中的应用越来越广泛。浇注料的抗侵蚀性能随着Ｃｒ2 Ｏ3含量的增加而增加 ,而且高Ｃｒ2 Ｏ3浇注料的抗侵蚀性和Ｃｒ2 Ｏ3骨料的显气孔率有一定的关系。研究发现 ,采用致密的Ｃｒ2 Ｏ3骨料制得的试样显气孔率低 ,抗渣侵蚀性和抗渣渗透性随致密Ｃｒ2 Ｏ3骨料含量的增加而增强 ,但试样的抗剥落性却变差。这就要求我们应根据不同的使用条件选择不同气孔率的Ｃｒ2 Ｏ3骨料制备Ｃｒ2 Ｏ3-Ａｌ2 Ｏ3浇注料Cr_2O_3骨料的显气孔率对高Cr_2O_3浇注料性能的影响…     

用量子化学方法计算3CaO.3Al2O3.SrSO4的水化活性

用新发展起来的计算量子化学－电荷自洽离散变分Ｘα方法（ＳＣＣ－ＤＶ－Ｘα）对水泥矿物３ＣａＯ．３Ａｌ２Ｏ３．ＳｒＳＯ４和３ＣａＯ．３Ａｌ２Ｏ３．ＣａＳＯ４进行了研究。通过分子轨道能级、键级及原子净电荷等信息的分析结果表明：在这两个矿物中Ｃａ，Ｓｒ原子对水化活性的贡献比Ａｌ重要。     

含Cr_2O_3刚玉质浇注料

研究了Cr2O3含量对刚玉质低水泥和超低水泥浇注料性能的影响。结果表明：Cr2O3含量增加，浇注料的强度降低；选择六偏磷酸钠为反絮凝剂、添加SiO2微粉以及80％Al2O3纯铝酸钙水泥可获得性能优异的合Cr2O3刚玉质浇注料。     

高炉非金属冷却壁用Al_2O_3-SiC-C质浇注料的研制

为了提高高炉非金属冷却壁用Al2O3-SiC质浇注料的抗渣性,在其中引入人造石墨,研制了高炉非金属冷却壁用Al2O3-SiC-C质浇注料,着重研究了六偏磷酸钠(SHP)、聚丙烯酸钠(PAANa)、萘系减水剂(NTD)和SkipLiquid型减水剂(SL)4种分散剂及其加入量对这种含碳浇注料流动性、耐压强度、体积密度和显气孔率的影响以及碳(人造石墨)的添加量对浇注料试样的耐压强度、体积密度、显气孔率和抗渣性能的影响。结果表明:1)分散剂SL的效果最好,其最优外加量为0.2%;2)人造石墨添加量为5%时,浇注料试样的抗渣性能和烧后耐压强度达到最优,综合性能最佳。     

Effect of Bauxite Aggregate on Properties of Al_2O_3-SiC-C Iron Trough Castables

Al2O3- SiC- C iron trough castables were prepared using high alumina bauxite clinker GL-90( 1 mm) or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates( 1 mm) to reduce the cost of iron trough castables. Effects of the two bauxite aggregates on properties of iron trough castables were investigated. The results show that the two kinds of bauxite affect flowability,bulk density,strength and slag corrosion resistance of trough castables differently. Compared with homogenized bauxite,high alumina bauxite clinker is more suitable to substitute brown corundum. The castables prepared from the bauxite clinker have similar performances with those prepared from brown corundum,especially used in medium or small blast furnaces with weak thermal impact and lower temperature hot metal.However,in large blast furnaces with severe thermal impact and high temperature hot metal,the performances of the two castables are significantly different. So it is suggested to use the brown corundum based castables in the front gyral zone of the slag skimmer.     

Effect of Treated Graphite on Properties of Al_2O_3-SiC-C Castables

Al2O3-SiC-C castables with 2% pitch or 2%,4% and 6% treated graphite,respectively,were prepared based on the basic formulation of traditional Al2O3-SiC-C castables. The flowability of castables,and bulk density,volume stability,strength,oxidation resistance and slag resistance of specimens fired at 110 ℃,1 100 ℃ and 1 500 ℃ respectively were comparatively studied. The results showed that:(1) With carbon source changing from pitch to treated graphite and the increase of treated graphite addition,water additi...     

Al_2O_3－SiC－C质浇注料抗热震性和抗渣铁侵蚀性的研究

对新研制的Ａｌ２Ｏ３－ＳｉＣ－Ｃ质浇注料和现用出铁沟料的抗热震性和抗渣铁侵蚀性进行了研究、结果表明，该材料具有较高的抗渣铁侵蚀能力和较好的抗热震稳定性。调节Ｓｉ与Ｃ的比例可生成高强度、耐渣蚀的纤维状ＳｉＣ。     

刚玉质自流浇注料流变性和流动性的关系

以电熔白刚玉、SiO2微粉、α-Al2O3微粉、纯铝酸钙水泥和Alphabond为原料配制刚玉质自流浇注料,用全组分浇注料流变仪和L型流动性测试装置,研究了不同种类和加入量的微粉(加入SiO2微粉质量分数6%～8%或α-Al2O3微粉质量分数1%～4%)、1%～4%的结合剂(纯铝酸钙水泥或Alphabond)对自流浇注料流变性和流动性的影响。结果表明:(1)随着SiO2微粉和α-Al2O3微粉加入量的增加,刚玉质自流浇注料的剪切扭矩和相对塑性黏度下降;自流值随SiO2微粉加入量的增多而增大。(2)水泥加入量的变化对刚玉质自流浇注料流变性和流动性的影响很小;随Alphabond加入量的增加,剪切扭矩和相对塑性黏度显著增大,而自流值呈增大的趋势。(3)刚玉质自流浇注料的流变性与流动性之间存在一定的关系:相对塑性黏度与自流时间T30有较好的线性相关性,而与自流值无明显关联。     

Corrosion Resistance of Fused Cr_2O_3-Al_2O_3 Grains with Different Compositions

Six kinds of Cr2O3 Al2O3 fused grains ( the mass percent of Cr2O3 was 15% ,40% ,50% ,60% ,85% and 99% ,respectively) were prepared using chrome green and Al2O3 powder as starting materials by electrofusion,named as CR15,CR40,CR50,CR60,CR85, and CR99,respectively. The corrosion resistance of the six kinds of Cr2O3 Al2O3 fused grains ( 4 1 mm) was studied using rotary slag corrosion method. The results show that: ( 1) the corrosion resistance of the fused grains increases with the Cr2O3 content and the grain size increasing; ( 2) the grains of CR99 and CR85 with higher Cr2O3 content are corroded at the slag surface layer,because FeO and Al2O3 in the slag corrode the grains; FeO reacts with Cr2O3 in the aggregates forming ( Fe,Cr) 3O4 spinel firstly,and the spinel reacts with other phases forming composite spinel; when FeO is fully consumed,Al2O3 penetrated into the grains reacts with Cr2O3 forming Al2O3 Cr2O3 solid solution on the grains surface; ( 3) for CR60,the corrosion exists both in the slag surface layer and in the penetration layer; in the penetration layer,CaO and SiO2 react with Al2O3 in Al2O3 Cr2O3 solid solution forming anorthite, gehlenite, and glass phase; the grains of CR50,CR40 and CR15 have the same corrosion mechanism with CR60 in the penetration layer.     

Comparisons Between Vibration and Self-Flowing Ultra-Low Cement Castables Properties in Al2O3-SiC-C System

In this study, the properties of self-flowing ultra-low cement castables in Al2O3-SiC-C system have been investigated and compared to vibration castables. The major physical and mechanical properties, microstructure and corrosion behavior of these castables against slag have been evaluated. The results showed that the microstructure of Al2O3-SiC-C self-flowing castable is more uniform than the vibrated structure. Also self-flowing castable has smaller pore size and more uniform pore size distribution. Hence, density, strength, oxidation and slag resistance of the self-flowing castables is higher than that of vibration castables. Therefore, besides other benefits such as noise free, easy installation, fewer mold defects and reduced installation costs, Al2O3-SiC-C self flowing ultra low cement castables will have longer service life in comparison with vibration casables.     

不定形耐火材料流变性研究新进展

总结了近期不定形耐火材料流变性研究方面的一些新进展,包括新的流变性研究试验方法、流变性的评价方法、浇注料的流变性和流动性之间的关系,以及絮凝剂对浇注料流变性的影响,并提出了今后进行不定形耐火材料流变性研究的建议。