Effect of nanocarbon sources on microstructure and mechanical properties of MgO–C refractories

A study of microstructural evolution, mechanical and thermo-mechanical properties of MgO–C refractories, based on graphite oxide nanosheets (GONs), carbon nanotubes (CNTs) and carbon black (CB), was carried out by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), three-point bending and thermal shock tests. Meanwhile, these results were compared to the conventional MgO–C refractory containing 10 wt% flaky graphite prepared under the same conditions. The results showed that higher cold modulus of rupture was obtained for the composition containing GONs, and the composition containing CNTs exhibited larger displacement after coking at 1000 °C and 1400 °C. Also, the addition of nanocarbons led to an improvement of the thermal shock resistance; in particular, both compositions containing CNTs and CB had higher residual strength ratio, approaching the thermal shock resistance of the reference composition containing 10 wt% flaky graphite, as it was associated with the presence of nanocarbons and in-situ formation of ceramic phases in the matrix.     

Effect of ZrB2 on the microstructure,mechanical and tribological properties of Mo–Si–B matrix composites

Composites with good mechanical and tribological properties are in high demand for engineering applications. Toward this aim, the Mo–12Si–8.5B alloy with 2.5–10 wt% ZrB₂ ceramic was prepared. The effects of the ZrB₂ content on the microstructure, mechanical properties, and tribological behavior were thoroughly investigated. The composites exhibited reduced density and enhanced hardness and strength owing to the dispersion strengthening of ZrB₂ particles, thus resulting in improved wear resistance. The frictional properties are highly dependent on the ZrB₂ content and counterpart materials. When coupled with GCr15 steel, it shows much slighter abrasive and adhesive wear; therefore, it presents a more preferable anti-wear performance. The wear rate of the composite with 7.5 wt% ZrB₂ showed a minimum value of 2.71 × 10⁻⁷ mm³N⁻¹m⁻¹.     

Effect of titania particles preparation on the properties of Ni–TiO2 electrodeposited composite coatings

In this paper, the effect of titania particles preparation on the properties of Ni–TiO₂ electrocomposite coatings has been addressed. Titania particles were prepared by precipitation method using titanium tetrachloride as the precursor. The titanyl hydroxide precipitate was subjected to two different calcinations temperatures (400 and 900 °C) to obtain anatase and rutile titania particles. These particles along with commercial anatase titania particles were separately dispersed in nickel sulfamate bath and electrodeposited under identical electroplating conditions to obtain composite coatings. The electrodeposited coatings were evaluated for their microhardness, wettability, corrosion resistance, and tribological behavior. The variation of microhardness with current density exhibited a similar trend for all the three composite coatings. The composite coating containing anatase titania particles exhibited higher microhardness and improved wear resistance. However, the corrosion resistance of the composite coating containing commercial titania powder was superior to that of plain nickel, Ni–TiO₂ composite coatings containing anatase and rutile titania particles. The poor corrosion resistance of these composite coatings was attributed to the higher surface roughness of the coatings. This problem was alleviated by incorporating ball-milled titania powders. The composite coatings with higher surface roughness were modified with a low surface energy material like fluoroalkyl silane to impart hydrophobic and superhydrophobic properties to the coatings. Among these coatings, Ni–TiO₂–9C coating exhibited the highest water contact angle of 157°.     

Effect of Li2CO3–Bi2O3 doping on the low-temperature sintering,structure, and dielectric and mechanical properties of MgO–TiO2(w) ceramics

Dense MgO–12% TiO₂(w) ceramics containing 12 wt% TiO₂, which were doped with Li₂CO₃–Bi₂O₃ composite sintering aids, were prepared at a low sintering temperature of 950 °C in this study. The effects of sintering additives on the sintering characteristics, phase composition, microstructure, and dielectric and mechanical properties of the ceramic samples were systematically investigated, and the influences of their phase composition and microstructure on the dielectric and mechanical properties were examined. The introduction of sintering aids produced a new Bi₄Ti₃O₁₂ phase in the sample structure, while the residual Bi₂O₃ mixed with the newly formed Mg₂TiO₄ and Bi₄Ti₃O₁₂ phases distributed at MgO grain boundaries formed a structure surrounding MgO grains. This structure filled the pores in the ceramic sample, which increased its density and enhanced the mechanical properties. At a Li₂CO₃–Bi₂O₃ content of 15 wt%, the density, flexural strength, and Vickers hardness of the ceramic samples reached their maximum values of 3.4 g/cm³, 218.9 MPa, and 778.7 HV, respectively. However, the further increase in the Li₂CO₃–Bi₂O₃ content deteriorated their dielectric properties although the dielectric constant and dielectric loss remained below 13.4 and 2.1 × 10⁻³, respectively. The findings of this work indicate that Li₂CO₃–Bi₂O₃ sintering aids can significantly lower the sintering temperature of MgO–12% TiO₂(w) ceramics and control their dielectric and mechanical properties through microstructural changes.     

Influences of heat-treatment on the microstructure and properties of silica–titania composite aerogels

Silica–titania composite aerogels were synthesized via ambient pressure drying by using water glass and titanium tetrachloride as raw materials. The influences of heat-treatment at different temperature with different heating rate on the microstructure and properties of the composite aerogels were investigated by differential thermal analyzer, Fourier transform infrared spectrometer, X-ray diffraction, nitrogen adsorption–desorption, scanning electron microscope and transmission electron microscope analysis. The results indicate that the silica–titania composite aerogels heat-treated at 250 °C exhibited highest specific surface area, pore volume and average pore diameter. When the heat-treatment temperature was higher than 450 °C, the –CH₃ groups on the surface of silica–titania composite aerogels would transform into –OH groups gradually, and in the meantime, the composite aerogels network structure would be destroyed gradually and the crystallinity of TiO₂ would be improved with the increase of heat-treatment temperature. Particularly, heat-treatment at temperatures above 750 °C would cause serious damage to the network structure of the composite aerogels. The adsorption/photocatalytic activity experiments showed that the composite aerogels heat-treated at 550 °C exhibit highest darkroom adsorption efficiency, and the 650 °C-heat-treated samples exhibited highest efficiency for removing the Rhodamine B from water.     

Clarifying the effect of sintering conditions on the microstructure and mechanical properties of β-tricalcium phosphate

The effect of the sintering conditions (temperature and time) on the microstructure (density and grain size) and mechanical properties (hardness, elastic modulus, and strength) of β-tricalcium phosphate (β-TCP) bioceramics fabricated from Ca-deficient commercial powders is analyzed. Contrary to current general opinion, it is demonstrated that the optimal sintering temperature to maximize the mechanical performance of this β-TCP material is not necessarily below the β ? α transformation temperature (1125 °C). In particular, optimal performance was achieved in samples sintered at 1200 °C for 3 h, since it was not until higher temperatures or longer sintering times that microcracking develops and mechanical properties are degraded. It is argued that the residual stresses developed during this reversible transformation do not lead to microcrack propagation until sufficiently large starting flaws develop in the microstructure as a consequence of grain growth. Implications of these findings for the processing routes to improve sintering of this important bioceramic are discussed.     

Effect of Ni content on the microstructure,mechanical properties and erosive wear of Mo2NiB2–Ni cermets

This work revealed the effects of Ni content on the microstructure, mechanical properties and erosive wear of Mo₂NiB₂–Ni cermets. Four groups of Mo₂NiB₂–Ni cermets with different Ni contents were fabricated by reaction boronizing sintering in this study, and their mechanical properties were tested. The results show that the microstructure of the cermets can be obviously refined with the Ni/B increasing from 0.9 to 1.2, and the cermets of Ni/B 1.1 have the best mechanical properties (hardness HRA 90.3 and fracture toughness 24.3 MPa m^1/2). Moreover, under high-speed slurry (artificial seawater mixed with SiO₂ sand) erosive wear, the cermets of Ni/B 0.9 and 1.0 indicate high wear rate with the aggravated eroded surfaces. However, the cermets of Ni/B 1.1 achieve the minimum wear rate with relatively complete eroded surface, which is attributed to the interaction of Mo₂NiB₂ hard phase and Ni binder phase with appropriate ratio of two phases.     

Effect of Mo addition mode on the microstructure and mechanical properties of TiC–high Mn steel cermets

In TiC- and Ti(C,N)-based cermets, the wettability of the ceramic phase with the metallic binder is commonly increased through supplementation with Mo in the form of pure Mo powder or Mo₂C. Herein, TiC–high Mn steel cermets were fabricated by conventional powder metallurgy techniques using Fe–Mo pre-alloyed powders as binders to guarantee uniform Mo distribution, and the cermet preparation process was optimized and investigated in detail. The microstructures of the thus obtained cermets were observed by scanning electron microscopy and compared to those of a Mo-free cermet and a cermet prepared using pure Mo powder. The grain size of Fe–Mo powder cermets exceeded that of the Mo-free cermet but was much smaller and more homogeneous than that of the Mo powder cermet. For Fe–Mo powder cermets, angular and tetragonal TiC particles were observed at Mo contents of <1.2 wt%, while round shapes became dominant at higher Mo contents. The hardness of Fe–Mo powder cermets increased with increasing Mo content, as did transverse rupture strength, which was maximal (2264 MPa) at a Mo content of 2.4 wt%, while impact toughness was maximal (11.2 J/cm²) at a Mo content of 1.2 wt%. The above values exceeded those reported for similar conventional cermets, and the use of Fe–Mo pre-alloyed powder as a metallic binder was therefore concluded to be an attractive strategy of increasing the strength and toughness of TiC–high Mn steel cermets.     

Effect of TiO2 addition on the sintering densification and mechanical properties of MgAl2O4–CaAl4O7–CaAl12O19 composite

Materials designed in the high-alumina region of Al₂O₃–MgO–CaO system have been widely used in many technological fields. However, their further applications are limited by the high sintering temperatures necessary to achieve densification due to the poor sintering ability of calcium hexaluminate (CaAl₁₂O₁₉) and spinel (MgAl₂O₄). Considering this aspect, the present work investigated the effect of TiO₂ addition on the sintering densification and mechanical properties of MgAl₂O₄–CaAl₄O₇–CaAl₁₂O₁₉ composite by solid state reaction sintering. The results showed that the CA₆ grains presented a more equiaxed morphology instead of platelet structure by incorporating Ti⁴⁺ into its structure, which greatly improved the densification after heating at 1600 °C. The flexural strength was greatly enhanced with increasing addition of TiO₂ due to the significant decrease in porosity and improvement in uniformity of grain size as well as the absence of microcracks in the presence of Al₂TiO₅. The increased content of TiO₂ also played an active role in toughening this composite attributed to the increase in resistance to crack initiation and propagation.     

Effect of the sintering temperature on microstructure and properties of Al2O3–Cu–Ni hybrid composites obtained by PPS

In the present research, the influence of sintering temperature on the microstructure and properties of Al₂O₃–Cu–Ni hybrid composites prepared by the Pulse Plasma Sintering (PPS) technique were described. In this research, three temperatures have been selected: 1250°C, 1300°C, and 1350°C. SEM observations were carried out to determine the distribution of the metallic phase in the composite depending on the sintering temperature. The conducted experiments and microscopic observations enabled a better understanding of the phenomena occurring between the ceramic matrix and metallic phase in the obtained materials. The mechanical properties like a hardness and fracture toughness were measured. The technology applied allowed us to obtain ceramic-metal composites with a homogeneous microstructure. It was found that the sintering temperature influences the selected physical and mechanical properties of the composites produced. It was found that samples produced at 1300°C are characterized by the highest relative density and the mechanical properties.     

Effect of particle size on microstructural and mechanical properties of UHMWPE–TiO2 composites produced by gelation and crystallization method

In this study, Ultra-high-molecular-weight polyethylene (UHMWPE) in 0.5 wt % concentration—0.5, 1, and 2 wt % nanosized and micron-sized TiO₂ composites were produced via gelation/crystallization method in decalin + antioxidant solution at 150 °C for 45 min by using magnetic stirrer. The gel composites were cooled in an aluminum tray embedded in iced water under ambient conditions and dried in an oven at 130 °C for 90 min to remove any residual trace of decalin and to strengthen the UHWMPE matrix. Scanning electron microscopy–EDS images indicate that TiO₂ particles were integrated well with the polymer matrix. differential scanning calorimetry studies revealed that the crystallinity of pure UHMWPE was calculated as 56% and an increase of 13.32% for micron sized and 19.25% for nano sized TiO₂. Crystalline and amorphous phases of UHMWPE–TiO₂ composites confirmed by Raman are in good agreement with the literature. The elastic modulus of test materials ranged from 610 to 791 MPa for micron sized and raised from 675 to 1085 for nano sized reinforcing agents. Ultimate tensile stress increased about 35% for micron sized and 60% for nano sized weight 1% TiO₂ reinforced composites. Biomineralization tests (performed in stimulated body fluid, at 37 °C and 6.5 pH during 1 month) have shown that produced composites are compatible as acetabular liner replacement for hipjoints due to no accumulation (Ca, P, Na, etc.) on UHMWPE–TiO₂ composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47402.     

Effect of diamond volume fraction on the microstructure and mechanical properties of SPS WC–Co/diamond composites

In this research, the effect of the volume percentage of diamond additive on the sintering behavior, microstructure, and mechanical properties of WC–Co was investigated. WC–Co/diamond composites with different percentages of 0%, 2.5%, 5%, 7.5%, and 10% by volume of diamond were made by spark plasma sintering at 1300°C and 40 MPa for 5 min. A small amount of phase transformation from the diamond phase to the graphite phase was observed. The amount of graphitization was low due to low temperature and short sintering time. The addition of diamond leads to a significant enhancement in both the hardness and fracture toughness of the composites, overcoming the trade-off between hardness and toughness typically observed in WC-based materials. The sample reinforced with 5% by volume of diamond showed simultaneously the highest hardness (22.9 GPa), the highest fracture toughness (22.7 MPa m^1/2), and the highest flexural strength (1896 MPa). The uniform dispersion, good bonding of the superhard diamond phase with the matrix, and the fine microstructure caused the high hardness and toughness of composite. The main effective mechanisms in increasing the fracture toughness of the composite were crack deflection, bridging, and blocking of crack propagation by diamond particles.     

Influence of mechanical activation of reactive mixtures on the microstructure and properties of SHS-ceramics MoSi2–HfB2–MoB

In this work, the influence of modifications of SHS-process on the microstructure and performance characteristics of composite ceramics MoSi₂-HfB₂-MoB with two-level structure was studied. Partial texturing of MoSi₂ grains in samples obtained by force SHS pressing technology was revealed. The effect of preliminary mechanical activation on the macrokinetic parameters of combustion and on the microstructure of the synthesized ceramics was studied. A significant grinding of the synthesized ceramics grain and an increasing of physical-mechanical properties are achieved by increasing the velocity and lowering the combustion temperature of the activated mixtures. The sample obtained by hot pressing of SHS powder from MA reaction mixture showed the most optimal combination of hardness (19.5 GPa), porosity (0.4%) and oxidation resistance (1.82∙10^-6 mg/(cm²∙s)).     

Effect of NiO additive on microstructure,mechanical behavior and electrical properties of 0.2PZN–0.8PZT ceramics

A NiO-added Pb((Zn_1/3Nb_2/3)_0.20(Zr_0.50Ti_0.50)_0.80)O₃ system is prepared and investigated. The results reveal that Ni doping induces a phase transformation from the morphotropic phase boundary to the tetragonal phase side. Above the solubility limit of 0.3 wt% in NiO form, excess Ni ions segregate at the grain boundaries and triple junctions, which facilitate the formation of a liquid phase with excess PbO and lead to remarkable grain growth. The mechanical behavior (Vickers hardness (H_v) and fracture toughness (K_IC)) can be tailored by controlling the content of additive; this is accompanied by a transition in the fracture mode changed from transgranular without NiO additive to intergranular with 1.0 wt% NiO additive. Moreover, the NiO addition weakens the dielectric relaxor behavior and improves the piezoelectric properties simultaneously. The 0.2PZN–0.8PZT with 0.5 wt% NiO addition shows good transduction coefficient (d₃₃·g₃₃ = 10,050 × 10^?15 m²/N) and large fracture toughness (K_IC = 1.35 MPa m^1/2).     

Effect of TiO2 on crystallization and mechanical properties of MgO–Al2O3–SiO2 glasses containing P2O5

MgO–Al₂O₃–SiO₂ glass-ceramics have been widely used in military, industrial, and construction applications. The nucleating agent is one of the most important factors in the production of glass-ceramics as it can control the crystallization temperature or the grain size. In this study, we investigated the effect of replacing P₂O₅ with different amounts of TiO₂ on the crystallization, structure, and mechanical properties of an MgO–Al₂O₃–SiO₂ system. The crystallization and microstructure were investigated by differential scanning calorimetry, Raman spectroscopy, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The mechanical properties were investigated by measuring the Vickers hardness, Young's modulus, and fracture toughness. The results showed that adding TiO₂ favored the precipitation of fine grains and significantly increased the Vickers hardness, Young's modulus, and fracture toughness of the glasses. Introducing an appropriate amount of TiO₂ can make a glass structure more compact, promote crystallization, and improve the mechanical properties of MgO–Al₂O₃–SiO₂ glass-ceramics.     

Microstructure and mechanical properties of (Zr,Ti)B2–SiC composites obtained by pressureless sintering of ZrB2–SiC–TiO2 powder mixtures

Multiphase ceramics have been highlighted due to the combination of different properties. This work proposes to obtain the multiphase composite of (Zr,Ti)B₂–SiC based on the mixture of ZrB₂, SiC, and TiO₂ sintered without pressure. The effect of TiO₂ addition on solid solution formation with ZrB₂, densification, microstructure, and mechanical properties was investigated. For this, 2.0 wt% TiO₂ was added to ZrB₂–SiC composites with 10–30 vol% SiC and processed by reactive pressureless sintering at 2050 °C with a 2 h holding time. Sinterability, crystalline phases, microstructure, Vickers hardness, and indentation fracture toughness of these composites were analyzed and compared to the non-doped ZrB₂–SiC samples. The XRD analysis and EDS elemental map images indicated the incorporation of Ti atoms into the ZrB₂ crystalline structure with solid solution generation of (Zr,Ti)B₂. The addition of TiO₂ resulted in matrix grain size refinement and a predominant intergranular fracture mode. The relative densities were not significantly modified with the TiO₂ addition, though a higher weight loss was detected after the sample sintering process. The composites doped with TiO₂ showed an increase in fracture toughness but exhibited a slightly lower Vickers hardness compared to composites without TiO₂ addition.     

Effect of zirconia content on mechanical and thermal properties of mullite–zirconia composite

Abstract

Mullite–zirconia composites were prepared by adding various zirconia contents in the mullite ranging from 0 to 30 wt-% and sintering at 1400–1600°C for 2 h. The phase composition examined by X-ray diffraction showed that mullite was the major phase combined with developed t-ZrO₂ and m-ZrO₂ phase as a function of zirconia content, especially at 1600°C, wherein m-ZrO₂ predominated. Density increased when the zirconia content and sintering temperature were increased ranging from 2·2 to 3·53 g cm^?3. The morphology of mullite grain showed elongated grains, whereas dispersed zirconia showed equiaxed and intergranular grains. Flexural strength was continuously improved by adding zirconia during the sintering temperature ranging from 1400 to 1500°C, whereas flexural strength was initially improved up to 5 wt-% of zirconia addition and deteriorated with more than 5 wt-% of zirconia content during sintering between 1550 and 1600°C. The maximum strength, 190 MPa, was obtained when sintering mullite with 30 wt-% of zirconia content at 1500°C. The degradation of strength at high sintering temperature may be a result from more occurrence of m-ZrO₂ phase. Thermal expansion of sintered specimens indicated linear change and hysteresis loop change. The hysteresis loop obtained with increased zirconia content resulted in the t–m phase transformation. Martensitic start temperature M_s was determined to be 530°C for 15 wt-% zirconia sintered at 1500°C, implying that the t–m phase transformation occurred.     

Influence of nano–micrometre powder blends on microstructure and mechanical properties of silicon nitride

Abstract

A well known route to making tough silicon nitride compositions is to control the grain size and aspect ratio distributions. This is usually done by choosing the appropriate powder characteristics, sintering conditions, as well as sintering additives. The effect of hot pressing a blend of nano and micrometre scale silicon nitride powder is explored here. Microstructures and mechanical properties are determined for these hot pressed ceramics and are compared with a reference silicon nitride. Hardness and fracture toughness are determined at room temperature using hardness indents produced by a macro Vickers hardness indenter. Grain size and aspect ratio distributions and their impact on mechanical properties are presented. Blending of nano and micrometre scale powder is shown to result in a refined microstructure with an increase in the area/volume fraction of finer grains. Rising R curves are established for these ceramics demonstrating toughening behaviour. Crack bridging and crack path deviation are identified as possible toughening mechanisms.     

Effect of microstructure on electrical and mechanical properties of La5.4WO12-δ proton conductor

The relationships between microstructural characteristics and electrical as well as mechanical properties of La_5.4WO_12-δ (LWO54) materials were studied. Polycrystalline LWO54 samples revealed identical transport mechanisms regardless of the sample microstructure. The studied samples show predominately proton conductor behaviour below 800?°C and become predominant n-type and oxygen ion conductors above this temperature. The magnitude of the total conductivity is enhanced with larger grain size and lower porosity. Young’s modulus decreased by 20% with increasing temperature up to 1000?°C regardless of grain size and atmosphere. Fracture strength was determined via ring-on-ring bending tests, yielding values that strongly depended on microstructural characteristics and homogeneity of the microstructure. Elevated temperature deformation studies revealed that creep is governed by cation diffusion mechanism.     

Effect of sintering temperature and dopant concentration on microstructure and electrical conductivity of ultra-fine-grained ZrO2–Sc2O3 ceramics

Phase transformations in ZrO₂ + xSc₂O₃ solid solutions (6.5 < x < 11 mol%) at sintering of ceramics obtained from nanopowders produced by laser evaporation of the ceramic targets have been studied. The Sc₂O₃ concentration increasing from 6.5 to 11 mol% is accompanied by the sintering temperature decreasing and the average grain size growth from 130 nm to 760 nm. At concentration of about 7 mol% Sc₂O₃ an abrupt increase of the average grain size and electric conductivity is observed. The sinterability of the ZrO₂ − хSc₂O₃ ceramics is affected by the prehistory of nanopowders preparation. The characteristics of ceramics obtained from nanopowders evaporated from the targets based on (ZrO₂ + xmol% Sc₂O₃) mixture and on the (ZrO₂ − 11mol% Sc₂O₃) solid solution significantly differ, namely, in the latter the sintering temperature is markedly lower and the shrinkage rate is higher. Besides, its average grain size is substantially lower and the conductivity is higher.