Mathematical modelling of the alcoholic fermentation of glucose by Zymomonas mobilis mobilis

The kinetics of alcoholic fermentation of a strain of Zymomonas mobilis, isolated from sugarcane juice, has been studied with the objective of determining the constansts of a non-structured mathematical model that represents the fermentation process. Assays in batch and in continuous culture have been carried out with different initial concentrations of glucose. The final concentrations of glucose, ethanol and biomass were determined. The following kinetic parameters were obtained: μ_max, 0·5 h^?1; K_s, 4·64 g dm^?3; P_max, 106 g dm^?3; Y_x/s, 0·0265 g g^?1; m, 1·4 g g^?1 h^?1; α, 17·38 g g^?1; β, 0·69 g g^?1 h^?1.     

Batch and Continuous Production of Lactic Acid from Beet Molasses by Lactobacillus delbrueckii IFO 3202

Process variables were optimized for the production of lactic acid from pretreated beet molasses by Lactobacillus delbrueckii IFO 3202 for batch and continuous fermentations. In the batch fermentation, maximum yields (95·4% conversion, 77·1% effective) and maximum lactic acid volumetric productivity (4·83 g dm⁻³ h⁻¹) was achieved at 45°C, pH 6·0, 78·2 g dm⁻³ sugar concentration with 10 g dm⁻³ yeast extract. Various cheaper nitrogen sources were replaced with yeast extract on equal nitrogen bases in batch fermentation. Of all the nitrogen sources tested, yeast extract yielded the highest and malt sprouts yielded the second highest level of lactic acid. In the continuous fermentation, maximum lactic acid (4·15%) was obtained at a dilution rate of 0·1 h⁻¹. Maximum volumetric lactic acid productivity (11·20 g dm⁻³ h⁻¹) occurred at D = 0·5 h⁻¹ dilution rate. © 1997 SCI.     

Effect of zeolite addition on ethanol production from glucose by Saccharomyces bayanus

Zeolite NaY at 5 g dm⁻³ concentration, was selected to improve the production of ethanol fermentation by Saccharomyces bayanus from high glucose concentration media. The highest ethanol productivity (3·07 g dm⁻³ h⁻¹) was obtained from a 220 g dm⁻³ initial glucose concentration, while the highest ethanol concentration (130 g dm⁻³) was obtained from a 350 g dm⁻³ glucose medium. The zeolite is believed to have acted as a pH regulator, maintaining the pH value around 3·7–3·8. Under these conditions cellular viability was preserved and metabolic activity was maintained. Thus all the glucose was consumed, and high ethanol productivity and concentration were obtained. Therefore, the addition of zeolite improved ethanol production from high concentrations of glucose by Saccharomyces bayanus. © 1998 Society of Chemical Industry     

Continuous ethanol fermentation using immobilized yeast in a fluidized bed reactor

Continuous ethanol fermentation of glucose using fluidized bed technology was studied. Saccharomyces cerevisiae were immobilized and retained on porous microcarriers. Over two-thirds of the total reactor yeast cell mass was immobilized. Ethanol productivity was examined as dilution rate was varied, keeping all other experimental parameters constant. Ethanol yield remained high at an average of 0.36 g ethanol g^?1 glucose (71% of theoretical yield) as the dilution rate was increased stepwise from 0.04 h^?1 to 0.14 h^?1. At a dilution rate of 0.15 h^?1, the ethanol yield steeply declined to 0.22 g ethanol g^?1 glucose (44% of theoretical yield). The low maximum percentage of theoretical yield is primarily due to an extended mean cell residence time, and possibly due to the inhibitory effect of a high dissolved carbon dioxide concentration, enhanced by the probable intermittent levels of low pH in the reactor. Constant ethanol production was possible at a high glucose loading rate of 840 g dm^?3 day^?1 (attained at a dilution rate of 0.14 h^?1). Although the highest average ethanol concentration (97.14 g dm^?3) occurred at the initial dilution rate of 0.04 h^?1, the peak average ethanol production rate (2.87 g (g yeast)^?1 day^?1) was reached at a greater dilution rate of 0.11 ^h-1. Thus, the optimal dilution rate was determined to be between 0.11 h^?1 and 0.14 h^?1. Ethanol inhibition on yeast cells was absent in the reactor at average bulk-liquid ethanol concentrations as high as 97.14 g dm^?3. In addition, zero-order kinetics on ethanol production and glucose utilization was evident.     

Batch production of L(+) lactic acid from whey by Lactobacillus casei (NRRL B‐441)

The effects of temperature, pH, and medium composition on lactic acid production by Lactobacillus casei were investigated. The highest lactic acid productivity values were obtained at 37 °C and pH 5.5. The productivity was 1.87 g dm^?3 h^?1 at 37 °C in shake flasks. In the fermenter, a productivity of 3.97 g dm^?3 h^?1 was obtained at pH 5.5. The most appropriate yeast extract concentration was 5.0 g dm^?3. Whey yielded a higher productivity value than the analytical lactose and glucose. Initial whey lactose concentration did not affect lactic acid productivity. MnSO₄ ·H₂O was necessary for lactic acid production by L casei from whey. Product yields were approximately 0.93 g lactic acid g lactose^?1. Copyright © 2004 Society of Chemical Industry     

The production of propionic acid from sugars by fermentation through lactic acid as an intermediate

As an alternative to propionic acid production from sugars by species of propionibacteria, propionic acid may be produced from sugars through lactate as an intermediate. Propionibacteria are actually able to utilize lactate as a substrate much more rapidly than glucose. In this study, Lactobacillus xylosus and Propionibacterium shermanii were utilized to convert glucose and xylose to propionate through lactate as an intermediate. Pure culture batch studies were carried out to obtain fermentation parameters for the two cultures. The pure cultures were then combined in a mixed culture series arrangement designed to prevent nutrient limitation. Finally, propionic acid production from lactate was demonstrated in a cross-linked immobilized cell reactor using lactate added to the medium and produced by L. xylosus in a continuous stirred tank reactor. Productivities of 14 g dm^?3 h^?1 at a 9 min residence time (2·1 g dm^?3 propionate) and 2 g dm^?3 h^?1 at a 9·9 h residence time (19·7 g dm^?3 propionate) were obtained without pH control.     

Improved Ethanol Production by Saccharomyces cerevisiae with EDTA,Ferrocyanide and Zeolite X Addition to Sugar Beet Molasses

The influence of ethylenediaminetetra acetic acid (EDTA), potassium ferrocyanide and zeolite X on ethanol production from sugar beet molasses by Saccharomyces cerevisiae was studied. For all of the three substances used, the effect was more pronounced when added to the fermentation medium rather than to the growth medium; 1·9 mmol dm⁻³ potassium ferrocyanide caused an increase in the final ethanol concentration of about 16·4% and 47·5% with respect to control culture on addition to growth and fermentation media respectively. The greatest stimulation in product yield was obtained with zeolite X introduced during the fermentation stage; 8·0 g dm⁻³ zeolite X increased ethanol concentration by 53·3%. © 1997 SCI.     

Effect of temperature on fermentation kinetics of waste sulphite liquor by Saccharomyces cerevisiae

The optimum operating temperatures for the maximum production of ethanol and the maximum utilization of substrate in batch fermentations of a waste sulphite liquor (WSL) as well as a synthetic medium using Saccharomyces cerevisiae were determined. The fastest consumption of substrate resulting in the shortest fermentation times of 13 h and 45 h was achieved at 35°C and 30°C for the synthetic medium and the WSL, respectively. The concentrations of ethanol in the two media were also maximum under these conditions: 11.6g dm^?3 and 9.4 g dm^?3 for the synthetic medium and the WSL, respectively. The productivities of biomass and ethanol increased with the increase of temperature and reached maximum values of 0.89 g dm^?3 h^?1 and 0.21 g dm^?3 h^?1 in the synthetic medium and the WSL, respectively. The inhibiting agents in the waste sulphite liquor affected the metabolic rates of microbial activities and prolonged the overall fermentation time while decreasing the productivities of biomass and ethanol. From analysis of the fermentation kinetics a mathematical model based on the Monod model was developed to describe the cellular growth and ethanol production. The model included inhibition terms for ethanol and the inhibiting agents in the waste liquor. The temperature dependence of the model parameters followed the Arrhenius law for temperatures between 15°C and 35°C. The activation energies (E) and the frequency constants (A) of these parameters were also determined.     

Continuous process for yeast biomass production from sugar beet stillage by a novel strain of Candida rugosa and protein profile of the yeast

Thermotolerant yeast Candida rugosa isolated from East Africa was used for the continuous production of yeast protein from sugar beet stillages at 40°C. At a dilution rate of 0·15 h⁻¹, biomass productivity was at a maximum (0·85 dm⁻³ h⁻¹) and the Chemical Oxygen Demand reduction rate of the stillage was 30·4%. This yeast contained 45·1% crude protein, 36·5% actual protein and 5·6% RNA. The yeast protein had adequate essential amino acids, except for sulphur-containing types.     

Production of fructose and ethanol from media with high sucrose concentrations by a mutant of Saccharomyces cerevisiae

The production of enriched fructose syrups and ethanol from a synthetic medium with high sucrose concentrations was studied in a batch process using Saccharomyces cerevisiae ATCC 36858. The results showed that the fructose yield was above 92% of theoretical values in synthetic media with sucrose concentrations between 180 g dm^?3 and 726 g dm^?3. Ethanol yield was about 82% in media with sucrose concentrations up to 451 g dm^?3. A product containing 178 g dm^?3 fructose, which represents 97% of the total sugar content, and 79 g dm^?3 ethanol was obtained using a medium with 360 g dm^?3 sucrose. The fructose fraction in the carbohydrates content in the produced syrups decreased with increases in the initial sucrose concentration. In a medium with initial sucrose concentration of 574 g dm^?3, the fructose content in the produced broth was 59% of the total carbohydrates. Glycerol and fructo‐oligosaccharides were also produced in this process. The produced fructo‐oligosaccharides started to be consumed when the concentration of sucrose in the media was less than 30% of its initial value. Complete hydrolysis of these sugars was noticed in media with sucrose concentrations below 451 g dm^?3. These findings will be useful in the production of ethanol and high fructose syrups using sucrose‐based raw materials with high concentrations of this carbohydrate. © 2001 Society of Chemical Industry     

Technological and kinetic aspects of sublethal acid toxicity in microbial gum production

Chemostat culture of Xanthomonas campestris were obtained at a dilution rate of 0·05 h⁻¹ and the normal feed then supplemented with 0·58 and 1·74 mmol dm⁻³ isobutyric acid (IBA). Data revealed that the organism responded to sublethal acid stress by overproducing xanthan. The acid additions led to transient zones in the continuous cultivation profiles. By adding feed containing 1·74 mmol dm⁻³ IBA, volumetric growth rate immediately decreased from 0·059 to 0·026 g dm⁻³ h⁻¹ whereas the specific xanthan formation rate increased from 0·23 g g⁻¹ biomass h⁻¹ to a maximum 0·65 g g⁻¹ biomass h⁻¹ (with 1·0 mmol dm⁻³ IBA addition), before decreasing as the concentration of acid attained that of the feed. By monitoring the outlet CO₂ in parallel with biomass and polysaccharide levels in the IBA fermentation a 10% diversion of the total carbon flux from biomass synthesis to xanthan biosynthesis was detected. A consistent pattern of variation in activity was detected in enzymes of intermediary metabolism, suggesting an action at the regulatory level. Enhanced activities of carbon catabolism and xanthan anabolic reactions (phosphomannose isomerase) were observed in the presence of the acid. Batch experiments carried out in the pres-ence of IBA gave results which correlated with the undissociated acid form con-centration. An undissociated acid fraction of 6·5×10⁻³ mmol dm⁻³ was calculated in a set of flasks under the same conditions and a statistically vali-dated 12% increase in xanthan production was found. The maximum activation was determined to be below 1·1×10⁻² mmol dm⁻³ when a 58% specific xanthan production rate increase occurred in parallel with a 35% decrease in biomass concentration.     

Cell recycle and broth reuse fermentation with cross-flow filtration and ion-exchange resin

A novel integrated fermentation system in which cross-flow filtration was coupled to an anion-exchange resin column was developed to achieve biomass recycle and broth reuse for lactic acid fermentation. An anion-exchange resin column was employed to recover lactic acid from the spent broth. The effluent was diluted with fresh medium, supplemented with glucose and nutrients. Spent broth was reused for three consecutive biomass recycle fermentations with no significant decrease in fermentation performance. The fermentation system enabled simultaneously high productivity of lactic acid (average value 7·75 g dm⁻³ h⁻¹ and total amount of lactic acid produced 85·21 g dm⁻³ after 11 h fermentation), high productivity of cells (average value 2·00 g dm⁻³ h⁻¹) and efficient utilization of medium (about 75% of the spent broth was reutilized). The system described may be applied to other organic fermentations subject to end-product inhibition.     

Sago starch saccharification and simultaneous ethanol fermentation by amyloglucosidase and Zymomonas mobilis

Simultaneous saccharification and ethanol fermentation (SSF) of sago starch was studied using amyloglucosidase (AMG) and Zymomonas mobilis. The optimal concentration of AMG and operating temperature for the SSF process were found to be 0.5% (v/w) and 35°C, respectively. Under these conditions with 150 g dm^?3 sago starch as a substrate, the final ethanol concentration obtained was 69.2 g dm^?3 and ethanol yield, Y_P/S, 0.50 g g^?1 (97% of theoretical yield). Sago starch in the concentration range of 100–200 g dm^?3 was efficiently converted into ethanol. When compared to a two-step process involving separate saccharification and fermentation stages, the SSF reduced the total process time by half.     

Continuous ethanol fermentation in a closed‐circulating system using an immobilized cell coupled with PDMS membrane pervaporation

BACKGROUND: A closed‐circulating system for ethanol fermentation was constructed by coupling a cell‐immobilized bed fermentor with pervaporation using a composite PDMS membrane. A continuous fermentation experiment was carried out for about 250 h in the system at 28 °C. RESULTS: The cell density in the immobilized bed was up to 1.76 × 10¹⁰ cells g^?1 gel. The ethanol concentration in the broth was maintained at about 43 g L^?1. The glucose utilization and ethanol productivity were 23.26 g L^?1 h^?1 and 9.6 g L^?1 h^?1, respectively. The total flux and the ethanol flux through the membrane pervaporation unit varied in the range 300–690 g m^?2 h^?1 and 61–190 g m^?2 h^?1, respectively. The average ethanol concentration in the permeate was 23.1% (wt%). The carbon recovery efficiency was 86.8% (wt%), determined by calculating the carbon balance kinetics. The effect of ethanol concentration in the broth on the ethanol productivity was analyzed by modeling product formation kinetics of the system. CONCLUSIONS: Compared with the traditional free cell fermentation system and packed bed fermentation system, the closed‐circulating system has the promising features of higher glucose utilization and ethanol productivity, and cleaner production. Copyright © 2010 Society of Chemical Industry     

Biomass production by a thermotolerant yeast: Hansenula polymorpha

Biomass production at high temperature by Hansenula polymorpha as part of a lignocellulosic utilizing process was studied. Compromise growth conditions (45°C and pH = 4.8) with an eventual saccharification step were established. The effects of stirring rate and initial glucose concentration on biomass yield coefficient, volumetric productivity and maximal cell density were determined. Process optimization led to a fed-batch fermentation process: high yield (0.63 g dry cell g^?1 glucose), volumetric productivity (1.3 g dry cell dm^?3 h^?1) and cell concentration (60 g dry cell dm^?3) were obtained. At these conditions, significant arabitol excretion (18 g dm^?3) as a unique by-product associated with cell mass production was obtained, making more interesting a high temperature operating process.     

Adsorption of cadmium and zinc from aqueous solution on natural and activated bentonite

The adsorption of cadmium and zinc ions on natural bentonite heat-treated at 110°C or at 200°C and on bentonite acid-treated with H₂SO₄ (concentrations: 0·5 mol dm^?3 and 2·5 mol dm^?3), from aqueous solution at 30°C has been studied. The adsorption isotherms corresponding to cadmium and zinc may be classified respectively as H and L types of the Giles classification which suggests the samples have respectively a high and a medium affinity for cadmium and zinc ions. The experimental data points have been fitted to the Langmuir equation in order to calcualte the adsorption capacities (X_m) and the apparent equilibrium constants (K_a) of the samples; X_m and K_a values range respectively for 4·11 mg g^?1 and 1·90 dm³ g^?1 for the sample acid-treated with 2·5 mol dm^?3 H₂SO₄ [(B)-A(2·5)] up to 16·50 mg g^?1 and 30·67 dm³ g^?1 for the natural sample heat-treated at 200°C [B-N-200], for the adsorption process of cadmium, and from 2·39 mg g^?1 and 0·07 dm³ g^?1, also for B-A(2·5), up to 4·54 mg g^?1 and 0·45 dm³ g^?1 [B-N-200], for the adsorption process of zinc. X_m and K_a values for the heat-treated natural samples were higher than those corresponding to the acid-treated ones. The removal efficiency (R) has also been calculated for every sample; R values ranging respectively from 65·9% and 8·2% [B-A(2·5)] up to 100% and 19·9% [B-N-200], for adsorption of cadmium and zinc.     

D‐Lactic acid production from waste cardboard

The effects caused by alkaline treatment on the susceptibility of waste cardboard to enzymatic hydrolysis have been studied. Optimised conditions leading to extensive saccharification of both cellulose (870 g kg^?1 conversion) and hemicelluloses (845 g kg^?1 conversion) were identified. Samples treated under selected operational conditions were employed for producing D ‐lactic acid by simultaneous saccharification and fermentation (SSF) in media containing cellulases, β‐glucosidase and Lactobacillus coryniformis ssp torquens cells. SSF fed‐batch experiments led to D ‐lactic acid concentrations up to 23.4 g dm^?3 at a product yield of 514 g lactic acid kg^?1 of potential glucose and a volumetric productivity of 0.48 g dm^?3 h^?1. Copyright © 2004 Society of Chemical Industry     

Utilization of raffinose and melibiose by a mutant of Saccharomyces cerevisiae

The mutant Saccharomyces cerevisiae ATCC 36858 was used in the production of ethanol and/or fructose from synthetic media in batch processes with raffinose, melibiose or sucrose. The mutant was able to hydrolyze all the sugars used and to selectively ferment glucose and galactose to ethanol while fructose accumulated in the fermentation medium. The fructose yield was above 89% of the theoretical value in the media with either raffinose or sucrose, when initial concentrations were between 131.5 g dm^?3 and 242.0 g dm^?3. The ethanol yields were 82% and 77% of the theoretical values in the media with melibiose and sucrose, respectively, and about 72% of the theoretical value when raffinose was used. The fructose fraction in the carbohydrate content of the produced syrups was more than 96% when raffinose concentration was below 189.1 g dm^?3. However, even at a sucrose concentration of 187.9 g dm^?3, the produced syrup contained 100% fructose. Some oligosaccharides were also produced in all tested media. The produced oligosaccharides were consumed by the end of the fermentation process. These findings can be useful in the production of ethanol and high fructose syrups using raw materials based on sucrose and raffinose such as molasses. Copyright © 2003 Society of Chemical Industry     

Maximizing the production of acetone—butanol in an alginate bead fluidized bed reactor using clostridium acetobutylicum

Low volumetric solvent productivities are one of the characteristics of an acetone-butanol fermentation by C. acetobutylicum. A calcium alginate immobilized continuous culture was used in a novel gas-sparged reactor to strip the solvents from the aqueous phase and reduce their toxicity. A dilution rate of 0.07 h^?1 was found to give maximum solvent productivity at 0.58 g dm^?3 h^?1, although at 0.12 h^?1 the productivity was slightly lower. In order to increase glucose uptake by the culture, feed glucose concentrations were increased over time to attempt to acclimatize the culture. This resulted in a productivity as high as 0.72 g dm^?3 h^?1 although this production rate was found to be unstable.     

Saccharification of microcrystalline cellulose by cellulase of Morchella conica mushroom mycelium in comparison with a commercial cellulase

A comparison was made of the hydrolysis of microcrystalline cellulose Avicel using the cellulolytic complex of the ascomycete Morchella conica and a commercial cellulase. An enzyme concentration of 1 U AVase mg^?1 substrate gave the best results during the hydrolytic processes. At 24 h, the M. conica enzyme complex achieved 35.5% and the commercial cellulase 31·2% saccharification, with glucose 84·2% and 52% of the total reducing sugars liberated, respectively. The specific rates of hydrolyses were 0·77 and 0·14 h^?1 for reducing sugars and 0·54 and 0·12 h^?1 for glucose formation with M. conica and the commercial cellulase, respectively. At 96 h, the degree of saccharification reached 46% for M. conica and 49% for the commercial cellulase, with glucose 76·5% and 65·9% of the total reducing sugars liberated, respectively. Both the complexes were quite stable with a residual activity of 62% CMCase and 47% AVase for M. conica, and 74% CMCase and 57% AVase for the commercial cellulase at 96 h of hydrolysis. The qualitative analysis of the hydrolysis products by TLC indicated, for M. conica, an earlier appearance of cellobiose, which was quickly hydrolyzed to glucose.