Heat transfer characteristics in a small-scale fluidized bed boiler

Heat transfer characteristics in a small-scale fluidized bed boiler (2MW_th) were studied using lignite and corn cob as fuels. Depending on air velocity, the heat transfer rates from bed to water membrane wall and from hot flue gas to convective tube bank were in the ranges 75–55% and 25–45% of the total heat absorbed by the boiler, respectively. At designed capacity, the heat transfer flux based on bed cross sectional area and on water membrane wall area were about 0·45 and 0·15 MWm⁻², respectively. Under the conditions studied, it was found that the overall heat transfer coefficient between bed and water membrane wall was 100–300 W m⁻² K⁻¹, whereas that between flue gas and convective tube bank was 10–30 Wm⁻² K⁻¹. The study of heat transfer to a horizontal tube immersed in the bed as well as placed in the freeboard region were also studied. The effective heat transfer coefficients were found to be 300–800 W m⁻² K⁻¹ for in-bed tube and 30–150 W m⁻² K⁻¹ for the freeboard region, depending on air velocity. Comparison of these data with those predicted by both modelling and correlation reported in the literature was also made. For the immersed tube, good agreement was observed for low air velocity, while at high air velocity the experiment produced results twice those estimated from modelling and correlation. For the freeboard region, the model gave a fair prediction.     

Heat transfer in a large-scale circulating fluidized bed boiler

Heat transfer of a furnace in a large-scale circulating fluidized bed (CFB) boiler was studied based on the analysis of available heat transfer coefficient data from typical industrial CFB boilers and measured data from a 12 MW_e, a 50 MW_e and a 135 MW_e CFB boiler. The heat transfer of heat exchanger surfaces in a furnace, in a steam/water cooled cyclone, in an external heat exchanger and in the backpass was also reviewed. Empirical correlation of heat transfer coefficient was suggested after calculating the two key parameters, solids suspension density and furnace temperature. The correlation approach agrees well with the data from the large-scale CFB boilers. __________ Translated from Journal of Power Engineering, 2006, 26(3): 305–310 (in Chinese) [译自: 动力工程]     

Heat transfer to a horizontal tube bundle located in the freeboard of a bubbling fluidized bed combustor

The characteristics of heat transfer from bubbling gas-fired fluidized bed to a horizontal staggered water-tube bundle located in the freeboard region is experimentally investigated. The purpose is to demonstrate the effect of bed temperature on the coefficients of heat transfer by the different modes to each of the four rows of the bundle, which experiences heat transfer by convection from flue gases, luminous radiation from bed material and non-luminous radiation from gases. The bed temperature itself is varied and controlled through the fuel–air mass ratio. Sixteen runs have been conducted with bed temperature ranging from 1114 to 1429 K, resulting in an overall heat transfer coefficient in the range 74·0–105·0 W m⁻² K⁻¹ for the first row and 58·0–65·0 W m⁻² K⁻¹ for the last. An overall convective heat transfer coefficient from gases, and possible carried over sand particles, to the bundle is formulated. © 1997 by John Wiley & Sons, Ltd.     

Modelling heat transfer in a circulating fluidized bed

A model for the bed-to-wall heat transfer under low temperature condition in a circulating fluidized bed (CFB) was developed based upon a simplified cluster renewal concept. The age of clusters in contact with the wall at different locations along the height of the CFB was estimated as the weighted average age considering their formation and disintegration. One set of experimental data on heat transfer in a 4.5-metre high, 0.15-metre diameter CFB under low temperature condition (67–77°C) was chosen for comparison with prediction of local heat transfer coefficient. The experimental observation and prediction have shown a qualitative agreement.     

自激式脉动流化床流化脉动特性的试验研究

试验研究了基于Rijke管的自激式脉动燃烧流化床的流化脉动特性。是否激起以基波为主的压力、声音等脉动信号是脉动的判断依据，因此试验主要研究了脉动的基波特性。脉动的压力值是激起的各次谐波声压和炉膛的原有压力的叠加，通过傅立叶转变对压力进行了频谱分析。实验还研究了不同床层高度和流化风速对脉动特性的影响，并定性分析了优化流化脉动，减少声损失的途径。     

Heat transfer and bubble characteristics in a fluidized bed with immersed horizontal tube bundle

The effect of gas velocity on the average and local heat transfer coefficients between a submerged horizontal tube (25.4 mm-OD) and a fluidized bed has been determined in a fluidized-bed-heat-exchanger (0.34×0.50×0.6 m-high) of silica sand particles. The heat transfer coefficients and the properties of bubble and emulsion phases were simultaneously measured at the same location around the tube circumference by thermocouples and an optical probe. The average heat transfer coefficient (h_avg) exhibits a maximum value with variation of gas velocity (U_g). The local heat transfer coefficient (h_i) exhibits maximum values at the side of the tube (0°). Bubble frequency (f_b) increases and the emulsion contacting time (t_e) decreases with increasing U_g. The h_i increases with increasing f_b and decreasing t_e. The f_b exhibits higher values and t_e is shorter at the bottom (under each side) than those at the top section of the tube. The t_e and bubble fraction (δ_b) have been correlated with Froude number. The predicted h_avg values of small particles based on the packet renewal model and the emulsion contacting characteristics around the tube well accord to the experimental data.     

Method of calculation of heat transfer coefficient of the heater in a circulating fluidized bed furnace

Knowledge of heat transfer coefficients is important in the design and operation of CFB boilers. It is the key to determining the area and the layout of the heat transfer surfaces in a CFB furnace. Local bulk density has a close relationship to the local heat transfer coefficient. Using a heat flux probe and bulk density sampling probe, the local bed to wall heat transfer coefficient in the furnace of a 75 t/h CFB boiler was measured. According to the experimental results and theoretical analysis of the facts that influence the heat transfer, the heat transfer coefficient calculation method for the CFB furnace was developed. The heat transfer surface configuration, heating condition, and the material density are considered in this method. The calculation method has been used in the design of CFB boilers with a capacity from 130 t/h to 420 t/h. © 2002 Wiley Periodicals, Inc. Heat Trans Asian Res, 31(7): 540–550, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10056     

流态粒子炉的热交换

综述了流态粒子炉的传热模型，探讨影响传热因素。根据笔者和有关学者的实验研究，得知流态粒子炉中温加热能力为气氛炉的三倍，最佳流化状态及合理的粒子筛分组成是提高其加热能力的主要手段。     

Axial and radial heat transfer studies in a circulating fluidized bed

The axial and radial variation of the heat transfer coefficient in a circulating fluidized bed riser column, and the effect of operating parameters thereon, are investigated. The experimental set-up consists of a riser column of 102 mm×102 mm in bed cross-section, 5·25 m in height with a return leg of the same dimensions. The unit is fabricated with plexiglass columns of 0·6 m in length which are interchangeable with one another. Two axial heat transfer test sections of 102 mm×102 mm in cross-section, 500 mm in height, and made of mild steel, are employed for the axial heat transfer study and one horizontal tube section of 22·5 mm OD made of mild steel is employed for the radial heat transfer study. The primary air velocity is varied between 4·21 and 7·30 m s⁻¹. Local sand of mean size (d_p) 248 μm is used as the bed material. One empirical model with the help of dimensional analysis has been proposed to predict the heat transfer coefficient to a bare horizontal tube in a CFB riser column and the model results are validated with the experimental data; good agreement has been observed. © 1997 John Wiley & Sons, Ltd.     

脉冲流化床气固流动特性的影响因素

脉冲流化床极易受操作条件的影响而表现出不同的流态化。从脉冲流化床的气固两相(脉冲气流和固体颗粒)的物理属性入手,综述能影响脉冲流化床气固流动特性的相关因素、影响机理及如何调整这些因素以得到较高的流化质量;展望该领域需进一步研究的问题。     

Heat transfer on tube bundles embedded horizontally in a liquid‐fluidized bed

Heat transfer on tube bundles embedded horizontally in a liquid‐fluidized bed was investigated experimentally. In the experiment, a total of 5 kinds of tube bundles in an equilateral triangular staggered arrangement, including a single tube, was used. Tested particles were of glass and ceramics, and their diameter range was from 2.1 to 6.0 mm. It was found that the distribution of local heat transfer coefficients around a tube depends not on the kind of particles, but on the tube pitch only, when a good fluidizing condition is maintained. Based on the experimental data, a new method was proposed to predict average heat transfer coefficient, which can be applicable for tube bundles having a tube pitch to diameter ratio of 1.2 to infinity (single tube). © 2005 Wiley Periodicals, Inc. Heat Trans Asian Res, 34(2): 85–98, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20048     

脉动流化床传热特性

在讨论脉动燃烧对传热特性影响的基础上,基于脉动流化燃烧概念,试验研究了脉动流化床中的传热特性,得到不同空截面风速、静止床层高度和声波扰动下的传热系数,并与同一运行参数条件下非脉动流化床及纯气流脉动燃烧器中的传热特性进行对比．总结影响脉动流化床传热特性的各种因素,分析不同运行参数对传热的影响作用．     

Flow boiling heat transfer in circulating fluidized bed

In order to enhance heat transfer and mitigate contamination in the boiling processes, a new type of vapor-liquid-solid (3-phase) circulating fluidized bed boiling system has been designed, combining a circulating fluidized bed with boiling heat transfer. Experimental results show an enhancement of the boiling curve. Flow visualization studies concerning flow hydrodynamics within the riser column are also conducted whose results are presented and discussed.     

Heat transfer characteristics and particle behavior around circular tubes immersed in fluidized beds

In this study, the particle velocity, particle volume fraction (attenuation of transmission light), and heat transfer coefficient were simultaneously measured for a horizontal tube bundle immersed in a fluidized bed of 0.42 mm diameter glass beads. To improve the accuracy of the particle velocity measurements, an optical fiber probe composed of a combination of transmission and reflection types was designed. The particle velocities were calculated by using the cross-correlation method and the particle passing-time method, respectively. It was shown by comparison of particle velocities obtained by the two methods that the particle passing-time method gives more stable results. The particle velocities at the bottom and at the side of the tube were relatively large and appeared to have periodicity while those near the top of the tube were low. This particle contacting feature can be used to explain the heat transfer characteristics. © 1998 Scripta Technica. Heat Trans Jpn Res, 26(5): 306–318, 1997     

细颗粒木屑在鼓泡流化床中流化速度的研究

流化床气化反应器是生物质能源热化学转化反应的关键设备,流化条件的控制和确定,直接影响到转化反应的质量和效率.试验研究了在分布板开孔率为2%～4%,以粒径d＜0.28 mm的细颗粒木屑为原料,床层高度为0.4D,0.8D,1.2D,1.6D,2.0D(D=183 mm,D为有机玻璃管内径)的冷态条件下木屑的流化速度变化情况.结果表明:以木屑为原料,分布板开孔率和床层高度对细颗粒木屑的临界流化速度的影响不大.     

Heat transfer characteristics of liquid–solid circulating fluidized beds

An experiment was conducted to obtain heat transfer data in liquid–solid circulating fluidized beds. In the experiment, two kinds of risers were provided, their inner diameter being 24 mm and 12 mm, respectively. Tested particles were of glass and ceramics, having a diameter range from 2.10 to 4.95 mm. Water at ambient conditions was used as the fluidizing liquid. The experimental data showed a trend where the heat transfer coefficient increases gradually with increasing liquid velocity approaching that for a liquid single‐phase flow (“heat transfer enhanced region”), and finally coincides with that for a liquid single‐phase flow (“liquid single‐phase heat transfer region”). The heat transfer coefficient in the heat transfer enhanced region was found to be a function of the slip velocity between liquid and particles. Based on the experimental data, a correlation was proposed for predicting the heat transfer coefficient in the entire region from the heat transfer enhanced region to the liquid single‐phase heat transfer region, which could reproduce the experimental data with an accuracy of ±15%. The proposed correlation agreed well with existing data. © 2008 Wiley Periodicals, Inc. Heat Trans Asian Res, 37(3): 127–137, 2008; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20200     

Heat Transfer and Hydrodynamic Investigations of a Baffled Slurry Bubble Column

Heat transfer and hydrodynamic investigations have been conducted in a 0.108 m internal diameter bubble column at ambient conditions. The column is equipped with seven 19mm diameter tubes arranged in an equilateral triangular pitch of 36.5 mm. A Monsanto synthetic heat transfer fluid, Therminol-66 having a viscosity of 39.8 cP at 303 K, is used as a liquid medium. Magnetite powders, average diameters 27.7 and 36.6 μm, in five concentrations up to 50 weight percent in the slurry, are used. As a gas phase, industrial grade nitrogen of purity 99.6 percent is employed.Gas holdup in different operating modes and regimes have been measured for the two- and three-phase systems over a superficial gas velocity range up to 0.20 m/s in the semi-batch mode. Heat transfer coefficients are measured at different tube locations in the bundle at different radial and vertical locations over a range of operating conditions. All these data are compared with the existing literature correlations and models. New correlations are proposed.     

A study on heat transfer for immersed tube in internally circulating fluidized bed

INTRODUCTIONThemethodhowtodealwiththedomesticandindustrialwasteswithoutfurthercontaminationisoneofthemostimportantenvironmentalissues.Fluidizedbedcombustor(FBC)hasadvantagesofhighcombustionefficiency)lowpollution,convenienceinpreprocessingbeforefedin...     

Heat transfer in liquid‐fluidized beds affected by column wall

Heat transfer from a column wall to liquid‐fluidized beds was investigated experimentally. The diameter ratio of particle to column was changed from 0.089 up to 0.332, using 11 sizes of particles and two sizes of columns. It was found from the experiment that the critical diameter ratio of particle to column is 0.2; below this value a good fluidizing condition is maintained for any flow rate and the heat transfer coefficient changes smoothly from the minimum fluidization to the liquid single‐phase flow. Based on the experimental data, a correlation was derived to predict heat transfer coefficients for the case affected by a column wall. © 2000 Scripta Technica, Heat Trans Asian Res, 29(7): 598–608, 2000     

Studies on the operation of loop-seal in circulating fluidized bed boilers

Loop-seal, considered heart of a circulating fluidized bed (CFB), returns solids captured by cyclone to the base of the riser while preventing direct flow of gas from high pressure riser to the low-pressure cyclone. This non-mechanical valve is used in thousands of CFB systems yet only a limited information is available on its working. Present research studies the flow of solids through a loop-seal and the effect of several design and operating parameters on it. This experimental study was conducted in a loop-seal 110 mm × 448 mm × 400 mm high connected to a riser 152 mm diameter and 5180 mm high. Majority of the experiments was done with 171 μm sand though several other size and type of solids were studied for their flowability. It was found that for the solids to flow through the loop-seal a minimum level of aeration, in excess of that required for minimum fluidization was required. The length of the horizontal passage connecting the supply and recycle chambers of the loop-seal had an important effect on the solids flow. For example, the minimum aeration for the onset of solids flow increases with increase in this length. The pressure drop per unit length across the passage also increased with the passage length. The air fed into the supply chamber is split such that the superficial air velocity in the supply chamber (or the standpipe) remained below the minimum fluidization velocity of the particles while the remaining air conveys solids through the horizontal passage. Present study showed that the solids flowing through the horizontal passage are neither fully fluidized nor moving packed or suspended solids. It moves as a segregated flow of solids driven by hydrostatic pressure and fluid drag.