共查询到20条相似文献,搜索用时 31 毫秒
1.
2.
3.
4.
Warpage of injection-molded thermoplastics parts: Numerical simulation and experimental validation 总被引:3,自引:0,他引:3
Zhiying Guo Xueyu Ruan Yinghong Peng Dequn Li 《Journal of Materials Engineering and Performance》2002,11(2):138-144
A mathematical model and the integrated simulation program for predicting part warpage, which arises during injection molding
of thermoplastic polymers, were developed. To build the model, the finite element method (FEM) was used and the theory of
shells, represented as an assembly of flat elements formed by combining the constant strain triangular element and the discrete
Kirchhoff triangular element, was applied. This shell theory is well suited for thin injection molded products of complex
shape. Furthermore, in this work, experimental research on flat plates was performed to study the effect of the plastic material,
the mold structure, and certain key processing parameters on warpage. The investigated processing parameters include injection
pressure, packing pressure, injection time, packing time, cooling time, and melting temperature. Different examples were presented
to examine the developed simulation software, and results predicted from the simulation program were verified in the above
experiments and showed reasonable accuracy compared with experiment data. 相似文献
5.
基于气体辅助注射过程的数值模拟,利用Taguchi试验方法设计了L18(37)试验矩阵,采用标准方差分析方法,分析了GAIM工艺参数对制品翘曲的影响。研究表明:在所选择的工艺参数中,对翘曲影响权重依次为气体保压时间、熔体温度、预注射量、延迟时间、气体压力、注射时间和模具温度。此外,采用单因素法研究气体控制参数对制品翘曲的影响。结果表明:气体保压时间增加10 s,制品翘曲量减小36.9%;提高气体压力和增加延迟时间,制品翘曲量减小。 相似文献
6.
结合正交试验设计和数值模拟,选择模具温度、熔体温度、注射时间、保压压力和保压时间等5个主要工艺参数为设计变量,分别以最小体积收缩率和最小翘曲变形为目标,进行了线槽注射成型工艺参数的单目标优化设计。再利用加权综合评分法,对线槽注射成型工艺参数进行多目标优化设计,获得了兼顾体积收缩率和翘曲变形的工艺参数组合。 相似文献
7.
8.
翘曲变形是注塑制品常见的质量缺陷,阐述了制件翘曲变形的基本理论模型,介绍了翘曲分析流程,以鼠标下盖为例,运用MPI对其进行翘曲变形分析,同时通过优化工艺参数,以达到降低制品的翘曲量的目的,提高产品的成型质量,说明了MPI在注塑模具优化设计中的可靠性与实用性。 相似文献
9.
基于Moldflow的汽车水箱盖注射成型工艺参数优化设计 总被引:1,自引:0,他引:1
利用Moldflow软件对汽车水箱盖成型过程进行数值分析,以降低塑件翘曲量为目标,利用正交试验法分析主要成型工艺参数对翘曲变形的影响规律,获得最佳工艺参数组合。研究结果表明:工艺参数对翘曲变形影响程度从大到小依次为保压压力、保压时间、熔体温度、冷却时间、模具温度、注射时间,参数优化后的塑件最大翘曲量为1.148 mm。 相似文献
10.
保压过程是注射成型一个非常重要的阶段,保压控制是否合理直接影响到塑件的成型质量。文章以手机电池壳为例,采用CAE数值方法实现了对保压过程的数值模拟仿真,研究了保压压力、保压时间及保压方式对塑件翘曲变形的影响,为优化塑件的成型质量提供理论根据,也充分表明了CAE数值模拟的方法在注射成型应用中的可靠性和实用性。 相似文献
11.
12.
基于Moldflow和均匀试验设计(UDE)方法,对某打印机上盖进行"冷却+流动+翘曲"模拟分析,以打印机上盖的翘曲变形量为试验指标,模具温度、熔体温度、保压压力、保压时间和注射时间为设计变量,建立了翘曲变形回归方程优化工艺参数。试验表明,通过UDE方法,有效减少了多因素多水平试验次数,并获得了最佳工艺参数组合,通过SPSS19.0统计软件实现回归分析,得出各个设计变量对试验指标的影响程度,并将因素按重要性进行了排序。 相似文献
13.
14.
15.
针对车用等速万向节滑套在实际冷精整后杯壁端部出现不平整的问题,基于Deform有限元分析软件,提出Kriging代理模型与粒子群算法相结合的方法,以杯壁高度差为优化目标,使用拉丁超立方抽样法对预成形件尺寸参数进行抽样、完成实验设计,通过数值模拟得到仿真结果,并拟合成相应的Kriging模型。采用MATLAB将Kriging模型与粒子群算法相结合,对因素进行全局寻优,得到最小杯壁高度差的预成形件尺寸。产品试制后,杯壁高度差由原来工艺的12 mm缩小为3 mm,验证了此优化方法的实用性和正确性,提高了锻件的材料利用率。 相似文献
16.
针应用MPI软件对薄壁筒状件水杯的注射过程中的冷却、流动、翘曲进行模拟。分析了填充时间、体积收缩率、翘曲变形等情况,通过优化保压压力、保压时间以改进翘曲变形量。其分析结果对模具优化设计具有良好的指导意义。 相似文献
17.
采用有限元方法研究了温度场、压力场对注塑件残余应力及翘曲变形的影响,重点讨论注塑件的温度场、压力场的计算,以及热塑性小变形理论下的注塑件翘曲变形计算。对影响薄壳塑件翘曲变形的因素(如模具温度、熔体温度、注射速率、保压压力等)进行分析,提出翘曲产生的原因及相应的改进措施。 相似文献
18.
Research study demonstrates computer simulation can predict warpage and assist in its elimination 总被引:1,自引:0,他引:1
Programs for predicting warpage in injection molded parts are relatively new. Commercial software for simulating the flow
and cooling stages of injection molding have steadily gained acceptance; however, warpage software is not yet as readily accepted.
This study focused on gaining an understanding of the predictive capabilities of the warpage software. The following aspects
of this study were unique. (1) Quantitative results were found using a statistically designed set of experiments. (2) Comparisons
between experimental and simulation results were made with parts produced in a well-instrumented and controlled injection
molding machine. (3) The experimental parts were accurately measured on a coordinate measuring machine with a non-contact
laser probe. (4) The effect of part geometry on warpage was investigated. 相似文献
19.
H.J. LeeB.D. Joo Y.B. MoonC.J. Van Tyne Y.H. Moon 《Journal of Materials Processing Technology》2012,212(4):808-816
The die turning injection (DTI) process, which can fabricate hollow plastic parts with a complex geometry, is proposed in this study. DTI is a new technology, which is accomplished in three steps: (1) the primary injection step, (2) the die turns, and (3) the secondary injection step. Two separate halves of the part are injection molded during the primary injection. The die rotates to align the two halves for the secondary injection. The secondary injection along the aligned surfaces joins the two halves into the final hollow part. The proposed DTI technology provides several advantages. It has the ability to form hollow parts with high dimensional accuracy, the equipment requires a small working space and the machine control is fairly simple. To verify the feasibility of DTI process, industrial trials were performed to manufacture a hollow nozzle part for a washing machine. To optimize the process, a finite element (FE) analysis was performed using the commercial code, Autodesk Moldflow Insight. To design the hot runner system for the primary injection step, two types of hot runner systems, a V-shaped and a T-shaped runner, were investigated. The critical parameter that was measured in these two runner designs was the amount of warpage. An FE analysis for the secondary injection step was also performed to analyze the flow characteristic at the aligned surfaces of the two separate hollow halves. The cooling channel was also designed to cool the mold and control the uniformity of injection temperature. With appropriate control of the injection conditions, a hollow nozzle part having excellent dimensional accuracy was successfully manufactured using the proposed DTI process. 相似文献