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The structure of parts produced by stereolithography injection mould tools and the effect on part shrinkage 总被引:1,自引:0,他引:1
R. A. Harris R. J. M. Hague P. M. Dickens 《International Journal of Machine Tools and Manufacture》2004,44(1):59-64
Stereolithography (SL) tooling for plastic injection moulding provides a low cost and quick alternative to hard tooling methods when producing a small quantity of parts. However, work by the authors has shown that a different rate of polymer shrinkage was experienced in semi-crystalline parts when produced from SL moulds as compared to those from conventional metal tooling methods. Different shrinkage means the parts are not truly the same as those that would be produced by metal tooling and highlights a disadvantage to SL tooling.This work associates the increased shrinkage experienced to a greater percentage crystallinity developed in the parts due to their thermal history during processing. In these experiments the cooling rate, which is imparted due to the heat transfer characteristics of the mould has been identified as the controlling factor of a parts % crystalline content and the cause of shrinkage anomalies.The morphology analysis results show that there is 30% more crystallinity developed in the nylon (PA66) parts produced in SL moulds than those produced from aluminium moulds. The results also reveal different characteristics during thermal analysis that may also be due to the thermal history imparted by the mould.The work utilises the thermal analysis technique differential scanning calorimetry (DSC) to quantify the different levels of crystallinity in the parts. The thermal characteristics of the mould are demonstrated by real-time data acquisition. 相似文献
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N. Hopkinson 《CIRP Annals》2009,58(1):197-200
This research highlights the fact that individual particles are melted to different degrees during Selective Laser Sintering® (SLS) of Nylon 12. Many particles comprise an un-melted core, surrounded by a melted and crystallised mass that bonds with other particles. Methods to quantify the Degree of Particle Melt (DPM), including Differential Scanning Calorimetry (DSC) analysis and optical microscopy analysis, are compared against each other and against mechanical properties of parts manufactured under different conditions. The results show that the derived DPM has a close correlation with mechanical properties. This represents a new depth of understanding of the SLS process. 相似文献
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316不锈钢藕状多孔结构的选区激光烧结制备 总被引:2,自引:1,他引:2
研究了一种新型的制备金属藕状多孔结构技术——选区激光烧结,着重说明该技术的基本原理和工艺过程,并利用此制备技术成功获得了藕状多孔试样。利用SEM分析了316不锈钢藕状多孔试样的微观孔隙特征,并测定其孔隙率,结果表明其孔径大小分布均匀(2-4μm),平均孔隙率约为60%,孔隙贯通性良好;初步探讨了选区激光烧结制备316不锈钢藕状多孔结构的成形机制。 相似文献
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通过采用热熔胶包覆钼合金(TZM)粉末制备了选择性激光烧结用粉末材料,并利用间接SLS方法制备了钼合金粉末毛坯,经过脱脂、高温烧结和渗铜处理制造了致密的渗铜TZM合金材料,对零件毛坯的成型、后处理工艺及合金的显微组织和力学性能进行了研究.结果表明:高温烧结中Mo、Zr、Ti、C能够通过固相扩散形成Mo2C、Mo2Zr间隙相,同时还可形成固溶体(Mo,Ti),熔渗铜后的室温组织由基体Mo、Cu、间隙相Mo2C、Mo2Zr和固溶体(Mo.Ti)构成;合金材料的拉伸强度超过480 MPa,延伸率为0.52%. 相似文献
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综述了选择性激光烧结金属粉末材料和纳米粉末材料的研究进展。介绍了选择性激光烧结覆膜Al-Fe-Ni合金系金属纳米复合粉末材料的开发思路。提出了选择性激光烧结覆膜Al-Fe-Ni合金系金腻纳米复合粉末材料的主要成分与制备方法,并对前景进行了展望。 相似文献
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局部输入的集中移动热源造成了选择性激光烧结过程中温度场分布不均衡且不稳定,因此研究其温度场对掌握烧结过程中温度动态分布规律具有重要意义。在考虑了热传导、热辐射和热对流,材料的非线性热物性参数和相变潜热的作用下,建立了水雾化Fe多道烧结的三维有限元模型,采用ANSYS参数化设计语言(APDL)实现移动的高斯热源的加载。模拟结果表明:激光烧结过程中,在光斑中心前端存在着较大的温度梯度;光斑中心的温度高于金属粉末的熔点,烧结过程存在液相;粉床内部温度场在深度方向呈漏斗状阶梯分布,随烧结深度的增加,粉床内部的温度和温度梯度迅速衰减;同一烧结道各点的最高温度相对稳定,但随着烧结道的增加,各点最高温度都有小幅度增加的趋势,这是温度累加的结果。 相似文献
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SLS制件精度的影响因素研究 总被引:4,自引:0,他引:4
选择性激光烧结(Selective Laser Sintering,SLS)是快速成型技术的一种,根据CAD三维模型切片所获得的层面信息,逐层烧结,经层层叠加后,最终形成了所需的SLS原型或零件。制件成型精度是一个重要指标,受很多因素的影响,本文对影响SLS制件精度的各种因素进行了分析和研究,并就提高SLS制件精度提出了一些相应的解决方法。 相似文献
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以聚苯乙烯为试验材料,在AFS-320MZ/Q自动成型机上,通过制作专门的样件,采用正交实验的方差、极差分析方法,讨论激光功率、激光束扫描速度、扫描间距、烧结厚度等成型工艺参数对烧结密度的影响,并且优化了加工参数的组合.试验结果对于具体SLS系统提高制件的强度和后处理质量有指导意义. 相似文献
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SLS烧结参数对快速成型制件精度与强度的影响 总被引:12,自引:0,他引:12
选择性激光烧结是一种先进的快速制造技术,其烧结参数对制件的强度和精度有很大的影响。本通过对高分子粉末选择性激光烧结,研究了激光烧结工艺参数:激光功率、扫描速度、烧结间距、单层层厚对烧结件强度与精度的影响关系,并得到两组优化的工艺参数。 相似文献
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利用选区激光烧结工艺制备了WC-10%Co颗粒增强Cu基复合材料,其中WC-Co和Cu的质量比为3070.X射线衍射和扫描电镜分析证实,粉末激光成形是基于液相烧结机制,其中Cu,Co充当粘结相,WC充当增强相;而激光作用的非平衡性导致形成亚稳相CoC0.25.WC增强颗粒具有3种典型形态(未熔且团聚、部分熔化且部分团聚、熔化且弥散),表明粒径较大的WC以颗粒重排为主要成形机制,而粒径较小的WC则以溶解-析出为主导机制.烧结试样显微硬度平均值HV0.1为3898 MPa,且分布平稳. 相似文献