Surface modification of plasma‐pretreated high density polyethylene films by graft copolymerization for adhesion improvement with evaporated copper

Surface modification of Ar plasma‐pretreated high density polyethylene (HDPE) film via UV‐induced graft copolymerization with glycidyl methacrylate (GMA) and 2‐hydroxyethylacrylate (HEA) was carried out to improve the adhesion with evaporated copper. The surface compositions of the modified HDPE surfaces were characterized by X‐ray photoelectron spectroscopy (XPS). The adhesion strengths of evaporated copper with the graft‐copolymerized HDPE films were affected by the Ar plasma pretreatment time, the monomer concentration used for graft copolymerization, and the graft concentration. Post‐treatments, such as plasma post‐treatments after graft copolymerization and thermal treatment (curing) after metalization, further enhanced the adhesion strength of the Cu/HDPE laminates. The T‐type peel strengths of the laminates involving the graft‐modified and plasma posttreated HDPE films were greater than 15 N/cm. The enhanced adhesion strength resulted from the strong affinity of the graft chains for Cu and the fact that the graft chains were covalently tethered on the HDPE surface. XPS characterization of the delaminated surfaces of the Cu/HDPE laminates revealed that the failure mode of the laminates with T‐peel adhesion strengths greater than 5 N/cm was cohesive in nature.     

Surface modification of polypropylene membrane by low‐temperature plasma treatment

Microporous polypropylene membranes were low temperature plasma treated with acrylic acid and allylamine. Parameters of plasma treatment were examined and optimized for the enhancement of membrane performance properties. Excess power damaged the membrane surface and excess monomer flow rate increased the reactor pressure to interfere with the glow discharge. Longer plasma treatment time resulted in even more plasma coating and micropore blocking. The contact angle with water decreased and wettabilities increased with the increase of plasma treatment time. Deposition of the plasma polymer on the membrane surface was confirmed by FTIR/ATR spectra of the treated surface. In determining the flux, the hydrophilicity of the surface played a role as important as that of the micropore size. Adequate plasma treatment could enhance both water flux and solute removal efficiency. Results from the BSA (bovine serum albumin) solution test confirmed that fouling was greatly reduced after the plasma treatment. The BSA solution flux through the plasma‐treated membranes depended on pH, whereas pH variation had no serious effects on the untreated membrane. Modification of the surface charge by the plasma treatment should exert a substantial influence on the adsorption and removal of BSA. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1555–1566, 2001     

Surface modification of polymers and improvement of the adhesion between evaporated copper metal film and a polymer. I. Chemical modification of PET

To improve the interfacial adhesion between evaporated copper film and poly(ethylene terephthalate) (PET), the surface of PET films was modified by treating with hydrazine monohydrate. The effect of the treatment time in the range of 5-20 min with 80 wt% hydrazine monohydrate at 60 °C on the number of polar groups created on PET was investigated. The surface topography of and water contact angle on the PET film surface, the mechanical properties of the PET film, and the adhesion strength of evaporated copper metal film to the PET film surface were also investigated. The introduction of polar groups on the modified PET film surface was examined by FT-IR and ESCA analyses. The amount of polar groups increased to the maximum value with increasing treatment time to 10 min, and thereafter it decreased markedly. The surface roughness increased with increasing treatment time up to 10 min and cracks occurred after 20 min. The water contact angle and tensile properties decreased with increasing treatment time. Using the scratch test, the adhesion between Cu film and PET was found to increase with increasing treatment time up to 10 min and thereafter there was a remarkable decrease in adhesion. From these results, it was concluded that the optimum treatment time with hydrazine monohydrate (80 wt%) at 60°C was about 10 min to improve copper-PET adhesion.     

Surface modification of LDPE with PE‐PEO graft copolymer

Films of LDPE containing 1–10 wt % of various polymeric additives were prepared by different techniques. Three poly(ethylene‐graft‐ethylene oxide)s synthesized by grafting poly(ethylene‐co‐acrylic acid) with poly(ethylene oxide) monomethyl ether (MPEO), and two pure MPEOs having molecular weights 750 and 2000 were used as additives. The additives were mixed with LDPE both by blending in a common solvent and by melt mixing. The blends were then solvent cast from xylene onto glass Petri dishes or compression molded between glass plates. The film surfaces were studied by water contact angle measurements and by X‐ray photoelectron spectroscopy (XPS), and melting points and heats of melting were recorded by differential scanning calorimetry (DSC). The blends had a two‐phase morphology, with enrichment of the graft copolymers at the glass–polymer interface, as shown by contact angle values and XPS spectra. Large differences in the interface accumulation between the different film samples were observed. Films prepared by compression molding of solution‐mixed blends exhibited much lower surface accumulation of graft copolymer at the glass–polymer interface than did the solvent cast or melt‐mixed/compression‐molded samples. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 316–326, 2000     

Surface modification of a biomedical poly(ester)urethane by several low‐powered gas plasmas

Several low‐powered gas plasmas were employed to treat a biomedical poly(ester)urethane using the treatment gases of CO₂, O₂, NH₃, and SO₂ with different treatment time (2, 5, 10, and 15 min). The changes of the physical and chemical characteristics of the biopolymer surface were studied. Surface morphology was evaluated by scanning probe microscopy, which showed increased roughness of the surface after plasma treatment. The wettability of the surface was examined by static water contact angle (SCA) measurements, which presented that there was a decrease of SCA in all plasma treatments compared with the untreated surface and that each gas plasma had an optimum treatment time accompanied by a minimum contact angle. X‐ray photoelectron spectroscopy indicated the changes of the surface functional groups. The data demonstrated that CO₂ and O₂ plasmas resulted in the incorporation of oxygen‐containing groups, while NH₃ plasma resulted in the combination of nitrogen‐containing groups, and SO₂ plasma resulted in the formation of sulfur‐containing groups. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1273–1282, 2006     

Surface modification of polyethylene by plasma pretreatment and UV‐induced graft polymerization for improvement of antithrombogenicity

The purpose of this study was to enhance blood compatibility of polyethylene (PE) films. Glycidyl methacrylate (GMA) was grafted onto the surface of PE by Ar plasma pretreatment and UV‐induced graft polymerization without photo‐initiator, then heparin was immobilized onto the poly (glycidyl methacrylate) segments. The surface compositions and microstructure of GMA graft polymerized PE films were studied by X‐ray photoelectron spectroscopy (XPS) and Attenuated Total Reflectance Fourier Transfer Infrared (ATR‐FTIR) spectroscopy. It was confirmed that heparin was successfully immobilized onto the surface of PE films by XPS analysis. The antithrombogenicity of the samples was determined by the activated partial thromboplastin time (APTT), prothrombin time (PT), thrombin time (TT), and plasma recalcification time (PRT) tests and platelet adhesion experiment. Results indicated that the antithrombogenicity of modified PE was improved remarkably. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2014–2018, 2004     

Surface modification of drawn gel-cast ultra-high molecular weight polyethylene films

Gel-spun ultra-high molecular weight polyethylene (UHMWPE) fibers have superior properties but their use in composite material applications is limited by their poor adhesion to polymer matrices. Previous studies have shown that etching improves the adhesion of epoxy to the fibers, but leads to a reduction in mechanical properties. The purpose of this research was to use uniaxially drawn gel-cast UHMWPE films as a model system since both films and fibers have a highly oriented fibrillar structural hierarchy. Etching has detrimental effects on the mechanical properties and crystallinity of these very thin films. The small amount of carbonyl and carboxyl groups added to the surface through etching raises the film's surface tension and enhances wetting by epoxy. Even though the unmodified film cannot be bonded with epoxy, the interlaminar shear strength between epoxy and the etched films approaches the cohesive strength of the epoxy. A combination of interfacial and UHMWPE cohesive failures is observed. The increase in adhesion is attributed to the slight increase in surface oxygen.     

Surface modification of low‐density polyethylene films by a novel solution base chemical process

The surfaces of the film samples of low‐density polyethylene (LDPE) were chemically modified with an aqueous solution of ammonium persulphate solution (0.1 M) and Fe (NO₃)_3,9H₂O (0.2 M) heated to about 80°C for 2.5 h for which polar groups like ? OH, 〉CO, ? COOH, etc., were generated on the surface of the LDPE films. The modified films were analyzed by Infrared (IR) spectroscopy, Scanning Electron Microscopy (SEM), and Electron Spectroscopy for Chemical Analysis (ESCA). New surface of LDPE produced by this modification, demonstrated reasonable oxygen incorporation on the surface of polymer films through chemical bonding, which is essential for adhesion processes. For these chemical changes the extent of printability and adhesion. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3046–3051, 2004     

The mesh disturbance effects in a low‐temperature cascade arc torch for surface modification of low density polyethylene

A stainless steel mesh was placed in a low‐temperature cascade arc torch (LTCAT) to study its disturbance effects on the plasmas and on the surface modification of low density polyethylene (LDPE). It was found that the photoemitting species were deflected by the screen and only faint glow was observed after the mesh. Optical emission spectroscopy examination indicated that the amount of electronically excited species in the plasma was greatly reduced after passing through the mesh. Grounding the mesh altered the nature of the discharge and a greater intensity of O emission was observed in Ar LTCAT + O₂ discharge, which indicated greater energy transfer to the oxygen. Although a decrease in surface damage was observed on the treated LDPE samples by placement of the mesh in the Ar LTCAT discharges, the wettability achieved was also greatly reduced. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Surface characterization of low‐temperature cascade arc plasma–treated low‐density polyethylene using contact angle measurements

Low‐density polyethylene (LDPE) was treated with a low‐temperature cascade arc plasma torch (LTCAT) of argon with or without adding a reactive gas of oxygen or water vapor. The static sessile droplet method and the dynamic Wilhelmy balance method were employed to perform surface contact angle measurement in order to investigate and characterize the effects of LTCAT treatment on LDPE surfaces. These treatment effects included changes in surface wettability and surface stability and possible surface damage that would create low‐molecular‐weight oligomers on the treated surface. Experimental results indicated that the combination of static and dynamic surface contact angle measurements enabled a comprehensive investigation of these effects of plasma treatment on a polymer surface. Without the addition of a reactive gas, a 2‐s argon LTCAT treatment of LDPE resulted in a stable hydrophilic surface (with a water contact angle of 40°) and little surface damage. The addition of oxygen into argon LTCAT produced a less stable LDPE surface and showed more surface damage. Adding H₂O vapor into argon LTCAT produced an extremely hydrophilic surface (with a water contact angle < 20°) of LDPE but with pronounced surface damage. When compared with conventional radio frequency (13.56 MHz) plasmas, LTCAT treatment provides a much more rapid, effective, and efficient method of surface modification of LDPE. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 2528–2541, 2006     

Surface modification of poly(ether sulfone) ultrafiltration membranes by low‐temperature plasma‐induced graft polymerization

Low‐temperature helium plasma treatment followed by grafting of N‐vinyl‐2‐pyrrolidone (NVP) onto poly(ether sulfone) (PES) ultrafiltration (UF) membranes was used to modify commercial PES membranes. Helium plasma treatment alone and post‐NVP grafting substantially increased the surface hydrophilicity compared with the unmodified virgin PES membranes. The degree of modification was adjusted by plasma treatment time and polymerization conditions (temperature, NVP concentration, and graft density). The NVP‐grafted PES surfaces were characterized by Fourier transform infrared attenuated total reflection spectroscopy and electron spectroscopy for chemical analysis. Plasma treatment roughened the membrane as measured by atomic‐force microscopy. Also, using a filtration protocol to simulate protein fouling and cleaning potential, the surface modified membranes were notably less susceptible to BSA fouling than the virgin PES membrane or a commercial low‐protein binding PES membrane. In addition, the modified membranes were easier to clean and required little caustic to recover permeation flux. The absolute and relative permeation flux values were quite similar for the plasma‐treated and NVP‐grafted membranes and notably higher than the virgin membrane. The main difference being the expected long‐term instability of the plasma treated as compared with the NVP‐grafted membranes. These results provide a foundation for using low‐temperature plasma‐induced grafting on PES with a variety of other molecules, including other hydrophilic monomers besides NVP, charged or hydrophobic molecules, binding domains, and biologically active molecules such as enzymes and ribozymes. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1699–1711, 1999     

Surface modification of low‐density polyethylene films by UV‐induced graft copolymerization with a fluorescent monomer

Surface modification of argon plasma–pretreated low‐density polyethylene (LDPE) film via UV‐induced graft copolymerization with a fluorescent monomer, (pyrenyl)methyl methacrylate (Py)MMA, was carried out. The chemical composition and morphology of the (Py)MMA‐graft‐copolymerized LDPE [(Py)MMA‐g‐LDPE] surfaces were characterized, respectively, by X‐ray photoelectron spectroscopy (XPS) and by atomic force microscopy (AFM). The concentration of the surface‐grafted (Py)MMA polymer increased with Ar plasma pretreatment time and UV graft copolymerization time. The photophysical properties of the (Py)MMA‐g‐LDPE surfaces were measured by fluorescence spectroscopy. After graft copolymerization with the fluorescent monomer, the surface of the LDPE film was found to have incorporated new and unique functionalities. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1526–1534, 2001     

Surface modification of polysulfone membranes by low‐temperature plasma–graft poly(ethylene glycol) onto polysulfone membranes

A novel and general method of modifying hydrophobic polysulfone (PSF) to produce highly hydrophilic surfaces was developed. This method is the low‐temperature plasma technique. Graft polymer‐modified surfaces were characterized with the help of Fourier transform infrared attenuated total reflection (FTIR–ATR) and X‐ray photoelectron spectroscopy (XPS). Study results demonstrated that poly(ethylene glycol) (PEG) could be grafted onto the PSF membrane surface by low‐temperature plasma. The hydrophilic character of the modified surfaces was increased in comparison with that of the parent membrane. The contact angle for a modified PSF membrane was reduced apparently. We analyzed the effectiveness of this approach as a function of plasma operating variables including plasma treatment power and treatment time. Hence, plasma‐induced graft polymer modification of membranes can be used to adjust membrane performance by simultaneously controlling the surface hydrophilicity and hemocompatibility. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 979–985, 2000     

Improved adhesion between Kapton film and copper metal by silane-coupling reactions

Kapton film, poly[(N,N′-oxydiphenylene)pyromellitimide], was modified by silane-coupling reactions using 3′(trimethoxysilyl)propoxy-2-hydroxypro-pyl-1,3-diazole (Si–imidazole) to improve the adhesion with copper metal. The Kapton film surface was first treated with argon plasma for 30 s, then dipped into a methanol solution of Si–imidazole (0.01 wt %), followed by heating at 110°C for 90 min. The Kapton surfaces, modified by the argon plasma and Si–imizadole coupling reactions, were analyzed by water contact-angle measurement, atomic force microscopy, and XPS. The Si–imidazole modification showed a large increase in adhesion between the copper metal and the Kapton film. The peel strength of the copper metal/Kapton film joint increased from 0.94 to 2.4 N/5 mm. The failure occurred at the interface between the Si–imidazole and the Kapton film layer. We conclude that the Si–imidazole modification is an effective treatment for improvement of the adhesion between copper metal and Kapton film. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 1645–1654, 1999     

Effects of acid treatment at different temperatures on the surface dielectric properties of low‐density polyethylene

The surface dielectric properties of acid‐etched low‐density polyethylene (LDPE) were analysed in the frequency range from 20 Hz to 200 kHz. Samples were treated with various acids for a period of one hour, at temperatures ranging from 20 to 70 °C. After the treatment, the samples were analysed with Fourier transform infrared spectroscopy, revealing chemical and crystallinity changes on the surface, as a direct result of the treatment. The sample surfaces were analysed using atomic force microscopy. The micrographs show that the acid treatment increases the roughness of the samples. Compared to untreated LDPE, the etched samples may exhibit significantly different conductance values at low frequencies. It is also observed that an increase in the acid treatment temperature can result in lower values of conductance and susceptance compared to untreated samples. LDPE films with low value of surface AC conductivity after acid treatment are potentially useful substrates for high‐speed electro‐sensing applications. The presented results indicate that a suitable choice of acid treatment of LDPE can effect surface polarization while preserving low values of surface AC conductivity of the polymer. © 2014 Society of Chemical Industry     

Surface modification of textile fibers for improvement of adhesion to polymeric matrices: a review

Surface treatments have long been utilized to modify the chemical and physical structures of the surface layers of textile fibers, thus improving the properties of fibers in many applications. This review discusses the feasibility and characteristics of different methods of surface modification of polymeric textile fibers, focusing on tailoring fiber-matrix bond strength in fiber-reinforced composite materials. The influence of various treatments on the chemical and mechanical properties of different fibers is discussed. Some very recent developments in surface modification of textile fibers are highlighted.     

Surface modification of polyethylene terephthalate film by CO2 laser‐induced graft copolymerization of acrylamide

Graft copolymerization of acrylamide onto polyethylene terephthalate (PET) using a CO₂ pulsed laser was performed to improve water wettability. After laser irradiation in air, the films were placed in the aqueous solution of monomer and then heated to decompose peroxides formed onto the irradiated PET film. Peroxide density was determined spectrophotometrically by means of the iodide method. The grafted PET surfaces were characterized by attenuated total reflectance infrared spectroscopy, scanning electron microscopy, and contact angle measurements. The electron micrographs showed that the grafting changed the surface morphology of the PET film, which is consistent with the infrared spectra of the grafted films. To evaluate the surface hydrophilicity, water drop contact angle was determined. The contact angle decreased as a result of graft polymerization. It was also found that the hydrophilicity is related to the surface morphology and grafting level. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 401–407, 2000     

Surface modification of LDPE film by chemical processes with Ni2+ and ammonium persulfate

Chemical modification of the surface of low-density polyethylene (LDPE) film was performed with an aqueous solution of ammoniacal ammonium persulfate in the presence of Ni²⁺ ions, where the polar groups were generated on the surface of the LDPE film. The surface of the LDPE film was modified chemically with an ammoniacal solution of ammonium persulfate (1.1M) and Ni(SO₄)₂ (0.02M) heated at about 70°C for 3 h. The morphologies of the surfaces were studied with scanning electron microscopy and infrared spectroscopy; electron spectroscopy for chemical analysis revealed the introduction of polar groups on the surface, which improved printability and adhesion properties. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 406–415, 2001     

Surface modification of aromatic polyamide film by remote oxygen plasma

Surface modification of poly(p-phenylene terephthalamide) (PPTA) film by a remote oxygen plasma treatment has been investigated from a viewpoint of comparison with a direct oxygen plasma treatment. We call the modification procedure in a space far away from the oxygen plasma zone “the remote oxygen plasma treatment,” and the modification procedure in a space just in the oxygen plasma zone (a conventional oxygen plasma treatment) “the direct oxygen plasma treatment.” In a space far away from the plasma zone, oxygen radicals rather than electrons and oxygen ions are predominant, and the PPTA film can be modified by the remote oxygen plasma treatment into a hydrophilic surface without heavy degradation of the PPTA film. The PPTA film surfaces modified by the remote oxygen plasma treatment were analyzed with contact angle measurement, scanning microscopy, atomic force microscopy, and X-ray photoelectron spectroscopy. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 831–840, 1997     

Degradation behaviors of linear low‐density polyethylene and poly(L‐lactic acid) blends

In this study, the degradability of linear low‐density polyethylene (LLDPE) and poly(L ‐lactic acid) (PLLA) blend films under controlled composting conditions was investigated according to modified ASTM D 5338 (2003). Differential scanning calorimetry, X‐ray diffraction, and Fourier transform infrared spectroscopy were used to determine the thermal and morphological properties of the plastic films. LLDPE 80 (80 wt % LLDPE and 20 wt % PLLA) degraded faster than grafted low‐density polyethylene–maleic anhydride (M‐g‐L) 80/4 (80 wt % LLDPE, 20 wt % PLLA, and 4 phr compatibilizer) and pure LLDPE (LLDPE 100). The mechanical properties and weight changes were determined after composting. The tensile strength of LLDPE 100, LLDPE 80, and M‐g‐L 80/4 decreased by 20, 54, and 35%, respectively. The films, as a result of degradation, exhibited a decrease in their mass. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012