简单断面型钢轧制温度场的三维有限元模拟

应用MARC/autoforge商用有限元软件,对方轧件在椭圆孔型中的轧制温度场进行了热力耦合模拟.研究了模拟过程中的传热边界条件,分析了轧制前和轧制过程中轧件温度场的分布和变化过程,模拟计算结果和实验结果的比较说明模拟计算和实际是一致的.     

螺纹钢切分轧制弧边方孔中轧件变形有限元分析

采用三维大变形弹塑性热力耦合的方法分析了螺纹钢切分轧制中弧边方孔的来料形状对金属变形及前滑的影响。弧边方孔前采用3种不同的孔型可获得3种不同形状的坯料。计算结果表明，弧边方孔前采用菱-椭孔较为合适，建议应用中采用菱-椭孔。     

周期断面π型材轧制三维上限法解析

采用三维上限法，根据π型材的形状特征和其在四辊万能孔型中变形的特点，对其断面形状进行了合理的简化，并将其划分成５个分区，建立了各分区的运动许可速度场，给出４个优化参数的总泛函数量表达式，由泛函的极小化条件，对其进行了解析，得到了轧件的轧后形状，解析结果表明，轧件的轧后形状理论值与实测值吻合较好。     

异步轧制过程中的轧制压力研究

应用有限元的方法模拟了异步轧制过程,并对轧制压力进行了分析研究。轧制压力的模拟结果与理论计算结果吻合较好。模拟结果表明,随着速比的增加,轧制压力逐渐减小并趋于稳定。对异步轧机的设计和轧制工艺的制定具有参考意义和应用价值。     

板坯立辊轧边过程的三维刚塑性有限元模拟

研究基于刚塑性有限元方法模拟板坯轧边的过程，提出了用少量简化单元描述轧制过程变形的方法，结合采用Coulomb摩擦定律，给出了加工硬化板坯的稳定轧制过程模拟相关问题的解决方案，文中并对此进行了计算机模拟。     

张力对连轧角钢轧制变形影响的有限元分析

对角钢热连轧过程进行有限元模拟,分析轧辊转速变化对机架间张力分布、堆拉率的影响,讨论张力变化对轧制力、孔型充满度的影响。结果表明;可通过调整拉钢率控制孔型充满程度,孔型充满程度随堆拉率的增大呈近似线性减小,轧制力随堆拉率的增大呈近似线性减小。这些结果为合理制定连轧大规格角钢的张力工艺制度提供参考。     

无孔型轧制摩擦条件对轧件断面形状的影响

提出了一种轧件自由宽展面鼓形率的定义.借助非线性有限元分析软件MSC.Superform研究了无孔型轧制过程中摩擦条 件对轧件断面形状的影响,分析表明:轧件自由宽展面和角部的变形与摩擦条件有紧密的关系,尤其在大压下量的轧制状况下其影响更为显著.     

斜轧孔型工艺H型钢初轧过程模拟仿真分析

为优化H型钢产品孔型工艺,提高孔型设计精度,利用有限元软件,对100mm×100mm规格H型钢产品的初轧孔型进行轧制过程模拟计算,得到各道次轧件在变形过程中的孔型充满度、金属流动性以及应力应变的仿真结果．分析表明：在斜轧孔型初轧过程中,各孔型均未完全充满,K2、K3、K4孔型的闭口腿内侧金属与轧辊有脱离现象发生．K1、K2孔型的楔子部位应变最大,K3、K4孔型在开口翼缘部位金属出现内翻现象．     

3-D thermo-mechanical coupled FEM simulation of continuous hot rolling process of 60SiMnA spring steel bars and rods

The 3-D thermo-mechanical coupled elasto-plastic finite element method (FEM) was used for the simulation of the twopass continuous hot rolling process of 60SiMnA spring steel bars and rods using MARC/AutoForge3.1 software. The simulated resuits visualize the metal flow and the dynamic evolutions of the strain, stress and temperature during the continuous hot rolling, especially inside the work-piece. It is shown that the non-uniform distributions of the strain, stress and temperature on the longitudinal and transverse sections are a distinct characteristic of the continuous hot rolling, which can be used as basic data for improving the tool design, predicting and controlling the micro-structural evolution of a bar and rod.     

平辊轧制工艺轧制力及摩擦应力的弹塑性有限元分析

应用弹塑性显式有限元方法对平辊轧制工艺进行了分析，得出了轧制过程中的弹性应力应变以及摩擦应力的分布规律，并与传统方法进行了对比。     

弧形钢闸门三维有限元分析

利用ANSYS软件对某水电站泄洪弧形钢闸门作了三维有限元变形、应力计算,得出了该闸门在静水压力下的变形及应力分布规律.并用改变构件局部截面尺寸法,对构件锈蚀引起的结构强度变化作了简单的探讨.     

Continuous FEM simulation of multi-pass plate hot rolling suitable for plate shape analysis

In order to continuously simulate multi-pass plate rolling process, a 3-D elastic hollow-roll model was proposed and an auto mesh-refining module with data passing was developed and integrated with FE software, Marc. The hollow-roll model has equivalent stiffness of bending resistance and deformation to the real solid and much less meshes, so the computational time is greatly reduced. Based on these, the factors influencing plate profile, such as the roll-bending force, initial crown, thermal crown and heat transfer during rolling and inter-pass cooling can be taken into account in the simulation. The auto mesh-refining module with data passing can automatically refine and re-number elements and transfer the nodal and elemental results to the new meshes. Furthermore, the 3-D modeling routine is parametrically developed and can be run independently of Marc pre-processing program. A seven-pass industrial hot rolling process was continuously simulated to validate the accuracy of model. By comparison of the calculated results with the industrial measured data, the rolling force, temperature and plate profile are in good accordance with the measured ones.     

热轧板坯加热温度场有限元模拟

采用有限元法,建立了热轧步进式加热炉内板坯三维温度场的数值计算模型.通过现场拖偶实验确定了板坯加热的边界条件,并验证了模型计算结果的准确性.计算结果表明,在保证板坯加热质量的前提下,提高加热炉预热段炉温、板坯入炉温度有利于缩短板坯在加热炉内的加热时间,提高加热炉生产效率.     

活塞环用钢6Cr13Mo异型截面轧制的显式动力学有限元分析

对活塞环用钢6Cr13Mo的成型过程建立了数学模型,并采用大型通用显式动力有限元分析软件AN SYS/LS_DYNA模拟了异型截面轧制的整个过程,所计算的变形情况与实际变形相符,证明显式动力有限元分析方法可有效地应用于活塞环用型钢的轧制分析.     

Study on rolling process optimization of high carbon steel wire

The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simula- tion were optimized, and the thermal simulating experiments were carried out on a Gleeble1500 thermal simulator. The process pa- rameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the wa- ter box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15°C/s was reasonable before phase transformation, about 5°C/s during phase trans- formation, and 600-620°C was the suitable starting temperature for phase transformation. The ultimate strength of the φ11.0 mm wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.     

钢管混凝土中混凝土的三向本构关系

钢管混凝土是在钢管内填充混凝土组成的一种组合材料,参照Ｍ．Ｄ．Ｋｏｔｓｏｖｏｓ和Ｊ．Ｂ．Ｎｅｗｍａｎ提出的混凝土三向本构关系和钢管混凝土中混凝土的单向本构关系模型。推导出一种适合于钢管混凝土三维双重非线性分析的混凝土三向本构关系,并通过编制的限元程序计算算例,验证了所推导的钢管混凝土中混凝土的三向本构关系的正确性。