Impact of dissolved oxygen concentration on membrane filtering resistance and soluble organic matter characteristics in membrane bioreactors

This study investigated the impact of dissolved oxygen (DO) concentration on membrane filtering resistance, soluble organic matter (SOM) and extracellular polymeric substance (EPS) characteristics in a membrane bioreactor (MBR). A laboratory-scale MBR was operated under DO limited (0.2 mg L(-1) DO) and fully aerobic (3.7 and 5.4 mg L(-1) DO) conditions. Membrane filtering resistance was determined for the mixed liquor suspended solids (MLSS) and for resuspended microbial biomass after removing SOM. Regardless of the DO concentration, the cake resistance (Rc) was approximately 95 percent of the total resistance (Rt). The membrane cake resistance was found to decrease significantly after removing the SOM. The total resistance caused by the resuspended biomass was 29 percent of that caused by the MLSS under DO limited conditions, while the total resistance caused by resuspended biomass was 41 to 48 percent of that caused by the MLSS under fully aerobic conditions. Under DO limited conditions, SOM in the MLSS contained a larger amount of high molecular weight compounds, leading to higher cake resistance than under fully aerobic conditions. There was significant variation in the molecular weight fractions of the EPS, with no clear relationship with DO concentration. There was also no distinct relationship between membrane filtering resistance and molecular weight fraction of the EPS.     

Influence of solid retention time on the rheology of MBR sludge.

The rheological characterization is of crucial importance in sludge management both for biomass dewatering and stabilization purposes and for the definition of design parameters for sludge handling operations. The sludge retention time (SRT) has a significant influence on biomass properties in biological wastewater treatment systems and in particular in membrane bioreactors (MBR). The aim of this work is to compare the rheological behaviour of the biomass in a membrane bioreactor operated under different SRT. A bench scale MBR was operated for four years under the same conditions except for the SRT, that ranged from 20 days to complete sludge retention. The rheological properties were measured over time and the apparent viscosity was correlated with the concentration of solid material under equilibrium conditions. The three models most commonly adopted for rheological simulations were evaluated and compared in terms of their parameters. Steady state average values of these parameters were related to the equilibrium biomass concentration (MLSS). The models were tested to select the one better fitting the experimental data in terms of Mean Root Square Error (MRSE). The relationship between the apparent viscosity and the shear rate, as a function of solid concentration, was determined and proposed.     

Development of an integrated membrane process for water reclamation.

An integrated membrane process (IMP) comprising a membrane bioreactor (MBR) and a reverse osmosis (RO) process was developed for water reclamation. Wastewater was treated by an MBR operated at a sludge retention time (SRT) of 20 days and a hydraulic retention time (HRT) of 5.5 h. The IMP had an overall recovery efficiency of 80%. A unique feature of the IMP was the recycling of a fraction of RO concentrate back to the MBR. Experimental results revealed that a portion of the slow- and hard-to-degrade organic constituents in the recycle stream could be degraded by an acclimated biomass leading to an improved MBR treatment efficiency. Although recycling concentrated constituents could impose an inhibitory effect on the biomass and suppress their respiratory activities, results obtained suggested that operating MBR (in the novel IMP) at an F/M ratio below 0.03 g TOC/g VSS.day could yield an effluent quality comparable to that achievable without concentrate recycling. It is noted in this study that the novel IMP could achieve an average overall TOC removal efficiency of 88.940% and it consistently produced product water usable for high value reuse applications.     

A pilot study on accelerated sludge degradation by a high-concentration membrane bioreactor coupled with sludge pretreatment.

A new sludge treatment process combining a high MLSS membrane bioreactor with sludge pretreatment techniques was studied in pilot-scale experiments. The membrane bioreactor (MBR) was adopted for high efficiency aerobic digestion. The combination of alkaline-ozone treatment of the mixed liquor in the MBR reactor accelerated the biodegradation process by enhancing biodegradability of the sludge. The hydraulic retention time (HRT) of the reactor was set as 3.1 days and the DO level was 1 mg/L on average. After 5 months of operation, the accumulative total solids reduction was more than 70%. Removal efficiency of volatile solids and non-volatile solids were 76% and 54%, respectively. It was found that a considerable portion of the non-volatile solids was dissolved into ions and then flushed out with the effluent. Also, about 41% and 28% of T-N and T-P in the raw sludge were removed although no biological nutrient removal process was adopted. The experiment was run smoothly without significant membrane fouling, even at the relatively high levels of MLSS concentration (11,000-25,000 mg/L). It is concluded that the newly proposed process can significantly increase the sludge reduction efficiency with much shorter retention times.     

Characterization of sludge structure and activity in submerged membrane bioreactor.

Sludge characteristics of a submerged membrane bioreactor (MBR) and an activated sludge process (AS) were compared, during a first phase at the same operating conditions (low MLSS and conventional SRT) and in a second phase with a high sludge retention time (SRT) in the membrane bioreactor. During the first phase, a bimodal flocs size distribution was observed in the MBR with simultaneously a macro-flocs population (240 microm) bigger than the flocs of activated sludge due to the absence of recirculating pump, and also more microflocs (1 to 15 microm) and free suspended cells retained by the membrane. It is shown that the membrane leads to an accumulation of proteins and polysaccharides in the sludge supernatant which is probably responsible for the high fouling propensity of the sludge during the starting period of MBR. These compounds are partially degraded after 50 to 60 days of operation. In the first phase respirometric experiments didn't demonstrate a significant difference in the maximal removal rates of either MBR or AS biomass (with excess substrate), except in the dynamic period during which the membrane retention gave an advantage by increasing the biomass activity. On the other hand, the respirometry shows that the half saturation constant for nitrification was significantly higher in the MBR process, suggesting higher substrate transfer limitation. During the last phase, it is shown that an increase of SRT from 9 to 106 days leads to a diminution of average macro-flocs size in the MBR from about 240 to 70 microm. With the SRT increase, modification in the organic compounds is also observed (proteins, polysaccharides and COD) in the sludge supernatant. Increasing the SRT from 9 to 40 days seems to slightly reduce the level of organic compounds (probable biodegradation), but the concentrations increased when SRT changes from 40 days to 106 days (probable accumulation of non biodegradable compounds).     

Influence of suspension viscosity and colloidal particles on permeability of membrane used in membrane bioreactor (MBR).

In this study, pilot scale experiments were carried out to examine membrane fouling occurring in membrane bioreactors (MBR) with or without pre-treatment (coagulation/sedimentation). Especially, the influence of suspension viscosity and dissolved organic matter (DOM) on membrane fouling was investigated. The pre-coagulation/sedimentation process improved the performance of a MBR in terms of membrane permeability by controlling irreversible fouling and formation of thick cake layer. The upper limit of MLSS concentration for an efficient operation in MBR without pre-treatment was suggested to be around 10 g/L based on the measurement of suspension viscosity. In this study, it was difficult to directly relate membrane fouling to DOM detected in the membrane chamber. A series of laboratory scale dead-end filtration experiments was carried out to investigate which fractions in biomass suspension would be the most influential in the deterioration of membrane permeability. Based on the dead-end tests, it was shown that the deterioration of membrane permeability was mainly caused by the colloidal particle fraction in the biomass suspension.     

Removal of typical endocrine disrupting chemicals by membrane bioreactor: in comparison with sequencing batch reactor

The removal of endocrine disrupting chemicals (EDCs) by a laboratory-scale membrane bioreactor (MBR) fed with synthetic sewage was evaluated and moreover, compared with that by a sequencing batch reactor (SBR) operated under same conditions in parallel. Eight kinds of typical EDCs, including 17β-estradiol (E2), estrone (E1), estriol (E3), 17α-ethynilestradiol (EE2), 4-octylphenol (4-OP), 4-nonylphenol (4-NP), bisphenol A (BPA) and nonylphenol ethoxylates (NPnEO), were spiked into the feed. Their concentrations in influent, effluent and supernatant were determined by gas chromatography-mass spectrometry method. The overall estrogenecity was evaluated as 17β-estradiol equivalent quantity (EEQ), determined via yeast estrogen screen (YES) assay. E2, E3, BPA and 4-OP were well removed by both MBR and SBR, with removal rates more than 95% and no significant differences between the two reactors. However, with regard to the other four EDCs, of which the removal rates were lower, MBR performed better. Comparison between supernatant and effluent of the two reactors indicated that membrane separation of sludge and effluent, compared with sedimentation, can relatively improve elimination of target EDCs and total estrogenecity. By applying different solids retention times (SRTs) (5, 10, 20 and 40 d) to the MBR, 10 and 5 d were found to be the lower critical SRTs for efficient target EDCs and EEQ removal, respectively.     

Monitoring the variations of the oxygen transfer rate in a full scale membrane bioreactor using daily mass balances

Oxygen transfer in biological wastewater treatment processes with high sludge concentration, such as membrane bioreactor (MBR), is an important issue. The variation of alpha-factor versus mixed liquor suspended solids (MLSS) concentration was investigated in a full scale MBR plant under process conditions, using mass balances. Exhaustive data from the Supervisory Control And Data Acquisition (SCADA) and from additional online sensors (COD, DO, MLSS) were used to calculate the daily oxygen consumption (OC) using a non-steady state mass balance for COD and total N on a 24-h basis. To close the oxygen balance, OC has to match the total oxygen transfer rate (OTRtot) of the system, which is provided by fine bubble (FB) diffusers in the aeration tank and coarse bubbles (CB) in separate membrane tanks. First assessing OTR(CB) then closing the balance OC = OTRtot allowed to calculate OTR(FB) and to fit an exponential relationship between OTR(FB) and MLSS. A comparison of the alpha-factor obtained by this balance method and by direct measurements with the off-gas method on the same plant is presented and discussed.     

Stabilization of source-separated urine by biological nitrification process: treatment performance and nitrite accumulation

A laboratory study on nitrification of high-strength source-separated urine was conducted by means of sequencing batch reactors (SBR) and membrane bioreactors (MBR). The highest influent ammonia concentration for SBR and MBR reached more than 2,400 and 1,000 mg N/L, while the maximum pH was about 9 and 8.9, respectively. The ammonia oxidizing efficiency in both SBRs and MBRs was around 50%, which was restrained mainly by the deficiency of alkalinity in bulks. Meanwhile, the nitrite accumulation did also dominate in these two systems, and the major factor to inhibit the nitrite oxidization was thought to be the high free ammonia and free nitrous acid content in bulks. Hence, an ammonia nitrite solution was achieved with concentration ratio of 1:1; after that ammonia oxidation was restrained owing to the deficiency of alkalinity in urine. The temperature and influent ammonia content have no great influence on the nitrification process in both kinds of bioreactors. The nitrification can be progressed under a solids retention time (SRT) longer than 30 d; however, termination of ammonia oxidization was observed as the SRT fell below 20 d. The nitrifier biomass showed an excellent settleability, such that the suspended solids (SS) in effluent was of a low average, about 60 mg/L. This study on the stabilization of human urine will be useful to understand the process of urine separation from source.     

Performance comparison of a pilot-scale membrane bioreactor and a full-scale sequencing batch reactor with sand filtration: treatment of low strength wastewater from a northern Canadian Aboriginal Community.

Northern Aboriginal communities in Canada suffer from poor wastewater treatment. Treatment systems on 75% of Manitoban Aboriginal communities produce substandard effluent despite the presence of sophisticated treatment systems. A 200-litre, pilot-scale membrane bioreactor (MBR) was established on the Opaskwayak Cree Nation to investigate the feasibility of MBRs in mitigating Aboriginal wastewater treatment issues. The pilot system was remote controlled and monitored via the Internet using the program pcAnywhere. The community utilized two existing sequencing batch reactors (SBR) and three sand filters for wastewater treatment. The community wastewater was relatively weak and highly fluctuating which led to poorly settling sludge that readily fouled the sand filters. A comparison study between the MBR and SBR was undertaken from September to December 2003. Operated at a 10-hour hydraulic retention time and 20-day solids residence time, the MBR outperformed the SBR and sand filtration on BOD and suspended solids removal. Furthermore, the MBR showed high levels of nitrification despite relatively cold water temperatures.     

Package plant of extended aeration membrane bioreactors: a study on aeration intensity and biofouling control.

Biofouling control is important for effective process of membrane bioreactor (MBR). In this study, phenomena of biofouling for immersed type extended aeration MBR with two different anti-fouling aeration intensities were studied through a laboratory set up. The objectives of this study were (a) to observe biofouling phenomena of MBR that operates under different anti-fouling bubbling intensity, and simultaneously monitors performance of the MBR in organic carbon and nutrients removal; (b) to compare effectiveness of detergent and detergent-enzyme cleaning solutions in recovering biofouled membranes that operated in the extended aeration MBR. For MBR, which operated under continuous anti-fouling aeration, deposition and accumulation of suspended biomass on membrane surface were prohibited. However, flux loss was inescapable that biofilm layer was the main problem. Membrane cleaning was successfully carried out with detergent-enzyme mixture solutions and its effectiveness was compared with result from cleaning with just detergent solution.     

Effect of 200 days' sludge retention time on performance of a pilot scale submerged membrane bioreactor for high strength industrial wastewater treatment.

A high strength industrial wastewater was treated using a pilot scale submerged membrane bioreactor (MBR) at a sludge retention time (SRT) of 200 d. The MBR was operated at a high sludge concentration of 20 g/L and a low F/M ratio of 0.11 during 300 d of operation. It was found that the MBR could achieve COD and TOC overall removal efficiencies at more than 99 and 98% TN removal. The turbidity of the permeate was consistently in the range of 0.123 to 0.136 NTU and colour254 absorbance readings varied from 0.0912 to 0.0962 a.u. cm(-1). The sludge concentration was inversely proportional to the hydraulic retention time (HRT), yielded excellent organic removal and extremely low sludge production (0.0016 kgVSS/day).     

Correlation between membrane fouling and soluble/colloidal organic substances in membrane bioreactors for municipal wastewater treatment.

Two similar membrane bioreactors of 2 m3 each were operated in parallel over two years under the same operational conditions, fed with the same municipal wastewater. The only process and operational difference between both pilot plants was the position of the denitrification zone (pre-denitrification in pilot 1 and post-denitrification in pilot 2). Despite parallel operation, the two MBRs exhibited different fouling rates and decreases in permeability. These differences could not be accounted for by MLSS concentrations, loading rates, or filtration flux. In a one-year investigation, soluble and colloidal organic material in the activated sludge of both MBR was regularly analysed by spectrophotometric and Size Exclusion Chromatography (SEC) methods. The larger organic molecules present in the sludge water phase (i.e. polysaccharides, proteins and organic colloids) originating from microbial activity (extracellular polymeric substances) were found to impact on the fouling and to explain the difference in membrane performance between the two MBR units. In both pilot plants, a linear relationship could be clearly demonstrated between the fouling rate of the membrane and the concentration of polysaccharides in the sludge water phase during a 5 month operational period at an SRT of 8 days.     

Submerged membrane bioreactor using fly ash filters: trials with distillery wastewater

This work presents preliminary results for distillery wastewater treatment in a MBR equipped with filters prepared from waste fly ash. The system was fabricated locally and employed submerged membranes in the 2-8 microm pore-size range. Distillery wastewater, after anaerobic digestion, was used as the feed and the bioreactor was inoculated with sludge obtained from a local distillery unit. The MBR was operated for around 250 days. The wastewater quality was monitored in terms of COD (chemical oxygen demand), colour, phenol, and MLSS (mixed liquor suspended solids) concentration. An average COD and phenol removal of 36% and 60% respectively was obtained. The maximum suspended solids retention by the ash filter was as high as 98%. The results were encouraging and further trials are currently underway to improve the performance.     

Impact of sludge retention time on sludge characteristics and microbial community in MBR

In this study, the impact of sludge retention time (SRT) on sludge characteristics and microbial community and the effect on membrane fouling in membrane bioreactor (MBR) was investigated. The results show that MBR with longer SRT has less fouling propensity, in agreement with other studies, despite the fact that the MBR with longer SRT contained higher MLSS and smaller particle size. However, much more soluble microbial products (SMPs) were released in MBR with shorter SRT. More slime on the membrane surface was observed in MBR with shorter SRT while sludge cakes formed on the membrane surface in MBR with longer SRT. The results show that SMP contributes to the severe fouling observed in MBR with shorter SRT, which is in agreement with other studies showing that SMPs were the major foulants in MBR. Under different SRTs of operation, the bacterial community structures of the sludge obtained by use of polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE) were almost identical, but those on the membrane surface differed substantially. It suggests that, although SRT has impact on sludge characteristics, it doesn't affect the microbial community in the suspension.     

Enhanced nutrient removal MBR system with chemical addition for low effluent TP

A pilot study was conducted to test an membrane bioreactor (MBR) process for combined biological and chemical P removal to achieve a very low effluent total phosphorus (TP) concentration of 0.025 mg P/L. With the data from the pilot test, a simulation study was performed to demonstrate that: (1) the pilot system behaviour (effluent quality, MLSS, etc.) can be modelled accurately with an activated sludge model combined with a chemical precipitation model; and (2) with the calibrated model, simulation scenarios can be performed to further understand the pilot MBR process, and provide information for optimizing design and operation when applied at full-scale. Results from the pilot test indicated that the system could achieve very low effluent TP concentration through biological P removal with a limited chemical addition, and chemical addition to remove P to very low level did not affect other biological processes, i.e., organic and nitrogen removal. Simulation studies indicate that the process behaviour can be modelled accurately with an activated sludge model combined with a chemical precipitation model, and the calibrated model can be used to provide information to optimize system design and operation, e.g., chemical addition control under dynamic loading conditions is important for maintaining biological P removal.     

Anaerobic rumen SBR for degradation of cellulosic material.

Hydrolysis of organic particulates under anaerobic conditions is generally regarded as the rate limiting step in solid digestion processes. Rumen-based ecosystems appear to achieve very high hydrolysis rates for cellulosic organic material. This study aimed at the development and demonstration of an anaerobic sequencing batch reactor (SBR) process operating with a rumen-based microbial inoculum. Fibrous alpha cellulose was used as sole carbon substrate and the use of an SBR operating cycle allowed the utilisation of a high liquid flow rate (hydraulic retention time of 0.67 d) while maintaining a much longer solids retention time of 7 d. Complete mass balances for carbon and nitrogen, as well as COD balancing allowed the full characterisation of the process stoichiometry and kinetics. Elemental analysis of the biomass revealed a composition of C5H4.8O2.4N0.7, which is quite different from other generic biomass compositions used in the literature. The anaerobic rumen SBR was compared with another rumen-based reactor system in the literature which used a continuous filtration process for solid/liquid separation. This comparison showed that the volatile fatty acid production rate from cellulose in the anaerobic SBR was comparable with the performance achieved in the continuous system, although loading, substrate type and media composition were quite different between these two studies. Further evaluation of the anaerobic rumen SBR is required to determine its practical application for other substrates and to demonstrate the scale-up potential of this concept.     

Optimal sludge retention time for a bench scale MBR treating municipal sewage.

Membrane bioreactors allow for higher sludge concentrations and improved degradation efficiencies with respect to conventional activated sludge. However, in the current practice these systems are often operated under sub-optimal conditions, since so far no precise indications have yet been issued on the optimal operating conditions of MBR for municipal wastewater treatment. This paper reports some results of four years of operation of a bench scale membrane bioreactor where steady state conditions were investigated under different sludge retention times. The whole experimental campaign was oriented towards the investigation of optimal process conditions in terms of COD removal and nitrification, biomass activity and growth, and sludge characteristics. The membrane bioreactor treated real municipal sewage, and four different sludge ages were tested (20, 40, 60, and 80 days) and compared with previous data on complete sludge retention. The results showed that the the biology of the system, as assessed by the oxygen uptake rate, is less affected than the sludge physical parameters. In particular, although the growth yield was observed to dramatically drop for SRT higher than 80 days, the biological activity was maintained under all the tested conditions. These considerations suggest that high SRT are convenient in terms of limited excess sludge production without losses of the treatment capacity. Physical characteristics such as the viscosity and the filterability appear to be negatively affected by prolonged sludge retention times, but their values remain within the ranges normally reported for conventional activated sludge.     

Effect of ozonation on sludge reduction in a SBR plant.

This paper provides new insights on the application of the ozonation process for the reduction of activated sludge production in a Sequencing Batch Reactor. The study was performed on two identical lab-scale SBRs plant, fed with domestic sewage: a fraction (1/3 of the working volume) of the activated sludge from one reactor (Exp SBR) was periodically subjected to ozonation for 30 minutes at 0.05 g O(3)/gSS and then recirculated before the beginning of the cycle; the other reactor was used as control and therefore managed at the same sludge retention time but without the application of ozonation. The effects of the recirculation of the ozonated sludge to the Exp SBR were evaluated in terms of biological nitrogen and carbon removal efficiencies, Mixed Liquor Volatile and Suspended Solids (MLSS and MLVSS, respectively) concentrations, effluent quality and sludge settleability. Besides, characterization of the ozonated sludge was carried out for different oxidant dosages (0.05, 0.07 and 0.37 g O(3)/gSS) and durations of the ozonation process (10, 20 and 30 minutes). The results show that at 0.05 g O(3)/gSS and 30 minutes contact time MLVSS as well as MLVSS/MLSS ratio do not change appreciably. Ozone dosage must be increased much further to obtain a relevant effect.     

Modelling of long-term simultaneous nitrification and denitrification (SNDN) performance of a pilot scale membrane bioreactor

Nutrient removal capability of the MBR process has attracted more attention than organics removal in the past few years. Apart from the conventional schemes for nitrogen removal in MBR process, simultaneous nitrification-denitrification (SNDN) requires the most attention for further research. In order to fully understand the fundemantals and mechanism of SNDN in MBRs, a pilot plant was set up. A mathematical model was adopted for investigation and calibration against the observed values. This paper reports a study focusing on evaluating major mechanisms that govern nitrogen removal from domestic wastewater in membrane bioreactors. Two items need to be emphasized in this evaluation: (i) an MBR is basically regarded as an activated sludge process-a suspended growth bioreactor with total biomass recycle and substantially higher biomass concentration; (ii) in this context an AS model, namely ASM1R modified for endogenous respiration, is used for dynamic modelling and calibration of experimental results. The impact of diffusion through biomass which obviously exerts a significant effect on system performance and denitrification is evaluated with success using the adopted model by means of switch functions that regulate nitrification-denitrification with respect to dissolved oxygen concentration in the bulk liquid.