Selective catalytic reduction of NO by hydrocarbons on Ga2O3/Al2O3 catalysts

Catalytic properties of supported gallium oxides have been examined for the selective reduction of NO by CH₄ in excess oxygen. The activity was greatly affected by the support; Ga₂O₃/Al₂O₃ (Al₂O₃ supported Ga₂O₃) and Ga₂O₃–Al₂O₃ mixed oxide exhibited high activity and selectivity as comparable to Ga-ZSM-5, while unsupported Ga₂O₃ and the other supported Ga₂O₃ were ineffective. For Ga₂O₃/Al₂O₃, the activity changed with Ga₂O₃ content, and was highest at about 30 wt% Ga₂O₃, which corresponds to a theoretical monolayer coverage. Gallium oxide highly dispersed on Al₂O₃ is considered to be responsible for the high activity and selectivity. The reaction characteristics of Ga₂O₃/Al₂O₃ were studied and compared with Ga-ZSM-5 and Co-ZSM-5. Ga₂O₃/Al₂O₃ exhibited the highest activity and selectivity at high temperature. In addition, Ga₂O₃/Al₂O₃ showed higher tolerance against water than Ga-ZSM-5. C₃H₈ and C₃H₆ were also evaluated as reducing agents, and Ga₂O₃/Al₂O₃ showed higher activity than Ga-ZSM-5 above 723 K achieving almost complete reduction of NO to N₂.     

Deactivation by SO2 of MnOx/Al2O3 catalysts used for the selective catalytic reduction of NO with NH3 at low temperatures

Low loaded alumina supported manganese oxides exhibit a high activity and selectivity for the selective catalytic reduction (SCR) of NO in the temperature range 383–623 K. The impact of low concentrations of SO₂ on the activity of these catalysts has been investigated. Upon SO₂ addition to the flue gas, the catalysts lose their high initial activity in a few hours due to stoichiometric SO₂ uptake. Analysis of the deactivated samples by mercury porosimetry, FTIR, TPR and TPD shows that the deactivation is not due to the formation of (bulk or surface) Al₂(SO₄)₃ or deposition of ammonium sulphates. Comparison of the results with unsupported Mn₂O₃ and MnO₂ provides evidence that formation of surface MnSO₄ is the main deactivation route. This process is independent of the oxidation state of the manganese and the presence of oxygen in the gas stream. The formed sulphates decompose at 1020 K and are reduced by H₂ at temperatures above 810 K. This means that regeneration of the catalysts is not very feasible. The results restrict practical application of these catalysts to sulphur free conditions.     

Activity enhancement of SnO2-doped Ga2O3–Al2O3 catalysts by coexisting H2O for the selective reduction of NO with propene

Catalytic reduction of NO by propene in the presence of oxygen was studied over SnO₂-doped Ga₂O₃–Al₂O₃ prepared by sol–gel method. Although SnO₂-doped Ga₂O₃–Al₂O₃ gave lower NO conversion than Ga₂O₃–Al₂O₃ in the absence of H₂O, the activity was enhanced considerably by the presence of H₂O and much higher than that of Ga₂O₃–Al₂O₃. The presence of SnO₂ and Ga₂O₃–Al₂O₃ species having intimate Ga–O–Al bondings was found to be essential for the promotional effect of H₂O. The promotional effect of H₂O was interpreted by the following two reasons. The first one is the removal of carbonaceous materials deposited on the catalyst surface by H₂O. The other is the selective inhibition by H₂O of the reaction steps resulting in propene oxidation to CO_x without reducing NO.     

Cooperation of Ag/Al2O3 and Sn/Al2O3 Catalysts for the Selective Reduction of NO by Propene

Compared to the Ag/Al₂O₃ catalyst, a two‐stage catalyst composed of an Ag/Al₂O₃ layer followed by a Sn/Al₂O₃ layer shows higher low‐temperature activity and a wider temperature window. Its activity below 350 °C is enhanced in the presence of SO₂. Even in the presence of H₂O and SO₂, the performance of the same catalytic system is still satisfactory.     

Catalytic dehydrofluorination of CF3CH3(HFC143a) into CF2CH2(HFC1132a)

The catalytic dehydrofluorination of CF₃CH₃ was studied over various metal phosphate catalysts in a fixed-bed reactor. The Mg₂P₂O₇ catalyst exhibited the moderate activity and high selectivity of CF₂CH₂, and it is the most suitable catalyst for the dehydrofluorination of CF₃CH₃. Deactivation did not take place during the 100 h reaction over the Mg₂P₂O₇ catalyst, and XRD patterns of the catalyst were unchanged after 100 h reaction. However, small amounts of F⁻ ions were present on the surface of the catalyst from results of XPS. The active sites for CF₂CH₂ formation are weak acid sites of the catalysts, and carbon deposition and/or polymerization take place on strong acid sites. Results of CF₃CH₃-TPD indicated that the dehydrofluorination proceeds through a

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carbonium-ion mechanism over Mg₂P₂O₇ catalyst, and the rate-determining step is the cleavage of the C–F bond.     

Experimental and microkinetic modeling of steady-state NO reduction by H2 on Pt/BaO/Al2O3 monolith catalysts

Experimental results describing the product distribution during the reduction of NO by H₂ on Pt/Al₂O₃ and Pt/BaO/Al₂O₃ catalysts are presented in the temperature range 30–500 °C and H₂/NO feed ratio range of 0.9–2.5. A microkinetic model that describes the kinetics of NO reduction by H₂ on Pt/Al₂O₃ is proposed and most of the kinetic parameters are estimated from either literature data or from thermodynamic constraints. The microkinetic model is combined with the short monolith flow model to simulate the conversions and selectivities corresponding to the experimental conditions. The predicted trends are in excellent qualitative and reasonable quantitative agreement with the experimental results. Both the model and the experiments show that N₂O formation is favored at low temperatures and low H₂/NO feed ratios, N₂ selectivity increases monotonically with temperature for H₂/NO feed ratios of 1.2 or less but goes through a maximum at intermediate temperatures (around 100 °C) for H₂/NO feed ratios 1.5 or higher. Ammonia formation is favored for H₂/NO feed ratios of 1.5 or higher and intermediate temperatures (100–350 °C) buts starts to decompose at a temperature of 400 °C or higher. The microkinetic model is used to determine the surface coverages and explain the trends in the experimentally observed selectivities.     

The NO selective reduction on the La1−xSrxMnO3 catalysts

La_1−xSr_xMnO₃ (x=0, 0.1, 0.3, 0.5, 0.7) perovskite-type oxides (PTOs) were prepared by coprecipitation under various calcination temperature, and their performances for the NO reduction were evaluated under a simulated exhaust gas mixture. The X-ray diffraction (XRD) and thermogravimetric analysis were carried out to find the formation process of the perovskite. The NO reduction rate under different reaction temperature, the concentration of oxygen and the presence of hydrocarbon were observed by the input/output analysis. In the presence of 10% excess oxygen, the catalyst La_0.7Sr_0.3MnO₃ calcined at 900 °C showed a NO reduction rate of 61% at 380 °C. The study of the reaction curves showed that C₃H₈ could act as the reducer for the NO reduction below 400 °C. The NO reduction is highly affected by increasing the O₂ concentration from 0.5 to 10%, especially at high temperatures when oxygen becomes more competitive than NO on the oxidation of C₃H₈, leading to a decrease of the NO reduction from 100% to zero at 560 °C.     

NO reduction by hydrocarbons in an oxidizing atmosphere over transition metal-zirconium mixed oxides

Cu-Zr-O catalyst is active and selective in the NO reduction by propene in an oxidizing atmosphere. This is due to the inertness of ZrO₂ in hydrocarbon oxidation and its ability to disperse Cu. Other transition metal-zirconium mixed oxides were also tested for NO reduction by hydrocarbons in an oxidizing atmosphere. When propene is used as a reductant, Cu, Ni and Co supported on zirconia are active and selective catalysts. When propane is used as a reductant NO conversion decreases for all of the catalysts. The decrease is mild for Ni and Co but is very severe for Cu.     

Effect of rhodium on the properties of bifunctional MxOy/ZrO2 catalysts in the reduction of nitrogen oxides by hydrocarbons

The catalytic properties of transition metal oxides (Cr, Ce, and Co) supported on ZrO₂ synthesized by various methods, as well as the effect of rhodium on the performance of the M_xO_y/ZrO₂ oxide systems in NO reduction with hydrocarbons (methane, propane–butane mixture, and propene) were studied. Scanning electron microscopy, ammonia thermoprogrammed desorption (NH₃-TPD), XPS, and IR spectroscopy were used to study the physicochemical indices of rhodium-promoted M_xO_y/ZrO₂ oxide catalysts. The enhancement of the redox properties of the oxide catalysts upon the introduction of rhodium does not alter their bifunctional nature in SCR activity: these catalysts have both redox and strong acid Brønsted-sites.     

A self-contained catalyst for the reduction of NO2

The reduction of NO₂ to N₂ at temperatures as low as 150°C without the use of an externally supplied reductant can be achieved with a microporous solid, (NH₄)₃PW₁₂O₄₀. Temperature-programmed experiments with NO, NO₂ and ammonium salts labelled with¹⁵N show that NH₃ is not released from the solid until a temperature of 400°C or greater is attained. These observations, together with the high selectivities to N¹⁵N, show that NO_x is predominantly interacting with the bound NH₃ rather than that in the gas phase. After depletion of the NH₃ bound as NH⁺₄ the parent acid remains, on which additional NO_x is sorbed irreversibly. The sorbed NO_x can be removed from the solid by water treatment at elevated temperatures and the ammonium salt can be regenerated by a precipitation process or by direct injection of NH₃ into the catalyst bed when the process is off-line.     

NO reduction by CH4 over Pd/Co-sulfated zirconia catalysts

A series of sulfated zirconia supported Pd/Co catalysts was synthesized by the sol–gel method and examined for NO_x reduction by methane. The NO conversion increased up to a Co/S ratio of 0.43, and then decreased at a higher Co loading (Co/S = 0.95). Sulfate content was also essential for obtaining high selectivity to molecular nitrogen. A catalyst loaded with 0.06 wt.% Pd, 2.1 wt.% Co and 2.1 wt.% S (Pd/Co-SZ-2) exhibited remarkable performance under lean conditions and displayed stability in a long-term durability test using a synthetic reaction mixture containing 10% water vapor. This catalyst exhibited the highest sulfur retention most probably as cobalt sulfide. Besides, the catalytic oxidation of NO to NO_y groups was confirmed by FT-IR, in agreement with the general mechanism for the SCR of NO by hydrocarbons. In the absence of oxygen in the feed stream, the catalyst was highly active for NO reduction with methane. IR stretching bands assigned to N₂O and adsorbed nitro groups were identified upon adsorbing NO on Pd/Co-SZ-2. This indicates that under rich conditions disproportionation of NO to N₂O and NO₂ occurs and confirms that the formation of NO₂ species is an essential step for NO reduction by CH₄.     

Catalytic NOx reduction by carbon supporting metals

Catalytic NO_x reduction by carbon supporting transition metals (Fe, Co, Ni, Cu) and potassium has been studied. The effect of oxygen on the catalytic properties of the metals has been analyzed. Temperature-programmed reactions and isothermal reactions have been conducted in a fixed bed flow reactor. Temperature-programmed reduction in hydrogen, XRD and XPS have been used to characterize the catalysts. All the metals studied catalyze the NO_x reduction by carbon in the presence of oxygen, but also the O₂–carbon reaction. Metal catalytic activity is the result of two factors, the tendency of the metal to be oxidized by NO and the easiness of the resulting oxide to be reduced by carbon. Among the metals studied, nickel exhibits the highest selectivity for NO_x reduction.

The results of this study strengthen the possible benefit of the lack of a gaseous reducing agent (such as ammonia or hydrocarbons) since the reduction of NO_x is performed by the carbon support itself.     

Kinetic investigation of the NO reduction by H2 over noble metal based catalysts

This paper reports a kinetic investigation of the overall reduction of NO by H₂ over supported palladium based catalysts. Drastic changes in the kinetic features of Pd were found after deposition on reducible LaCoO₃ materials in comparison with alumina. Peculiar interactions between palladium and LaCoO₃ build up during a pre-activation thermal treatment in H₂ at high temperature which completely modify the kinetic behaviour of Pd. In such a case, a classical Langmuir–Hinshelwood mechanism, previously proposed on Pd/Al₂O₃, is unable to model steady-state rate measurements on pre-reduced Pd/LaCoO₃. A bi-functional mechanism involving anionic vacancies at the vicinity of palladium particles leads to a better agreement.     

Cu–Mn mixed oxides for low temperature NO reduction with NH3

Cu–Mn mixed oxides were prepared by a co-precipitation method and applied for low temperature NO reduction with NH₃ in the presence of excess oxygen. Effects of [Cu]/[Mn] ratio and calcination temperatures on NOx conversions were investigated. Cu–Mn oxide catalysts containing small amounts of copper showed the complete NOx conversion in a wide range of reaction temperature from 323 to 473 K. This catalyst showed a reversible deactivation due to the presence of water vapor and SO₂. Different catalytic activities of Cu–Mn mixed oxides could be attributed mainly to surface areas and the crystalline nature.     

Promoting effect of calcium on reduction of NO by C3H6 over V2O5/ZrO2 catalysts

The reduction of nitrogen monoxide by propene on V₂O₅/ZrO₂ doped with or without calcium has been studied by FTIR spectroscopy as well as by analysis of the reaction products. Considerable promoting effect of calcium doping on the reduction of nitrogen monoxide by propene was observed on the V₂O₅/ZrO₂ catalysts. For the reaction of a mixture of NO+C₃H₆, carbonyl and carboxylate species were observed above 373 K, although nitrate species formed at room temperature on V₂O₅/ZrO₂ doped with calcium. No bands due to a compound including both carbon and nitrogen atoms were observed. Thus, the redox mechanism, i.e. propene reduces the catalyst and nitrogen monoxide oxidizes the catalyst, is confirmed on V₂O₅/ZrO₂ catalysts doped with or without calcium. The analysis of the V=O band in the region of 1100–900 cm⁻¹ indicates that this promotion is mainly due to new V=O species formed by the addition of calcium onto the catalyst. This species is easily reproduced in comparison with the other V=O species on the surface in the reoxidation process of the catalyst.     

Two conversion maxima at 373 and 573 K in the reduction of nitrogen monoxide with hydrogen over Pd/TiO2 catalyst

Supporting Pt and Pd catalysts have been examined for the reduction of NO with H₂ in the presence of oxygen and moisture. All catalysts showed a conversion maximum in the NO reduction at around 373 K. An additional conversion maximum was found to appear at around 573 K over several metal oxides supporting Pd, and Pd/TiO₂ gave the highest conversion at around 573 K among the catalysts tested. In the reaction at 373 K, NO might be reduced directly by H₂ both on Pt and Pd catalysts to give N₂ and N₂O. At the conversion maximum of the Pd/TiO₂ catalyst at 575 K, however, in situ generated NO₂ seems to react with H₂.     

Partial oxidation of methane to CO and H2 over nickel and/or cobalt containing ZrO2, ThO2, UO2, TiO2 and SiO2 catalysts

The influence of different metal oxide supports (i.e. ZrO₂, ThO₂, UO₂, TiO₂ and SiO₂) on the performance of Ni- and/or Co-containing catalysts [Ni and/or Co/MO₂ mole ratio (where M=Zr, Th, U, Ti or Si)=1.0] in the oxidative methane-to-syngas conversion at very low contact time (GHSV=5.2×10⁵ cm³ g⁻¹ h⁻¹ at STP) was investigated. The nickel-containing ZrO₂, ThO₂ and UO₂ catalysts (with or without pre-reduction by hydrogen at 500°C) showed good performance in the process; the order of their performance is NiO–ThO₂>NiO–UO₂>NiO–ZrO₂. The NiO–TiO₂ showed appreciable catalytic activity only after its reduction at 800°C. However, this catalyst and the NiO–SiO₂ catalyst showed poor performance in the process. These two catalysts are also deactivated very fast, mostly because of sintering of Ni and/or formation of catalytically inactive binary metal oxide phases by solid–solid reaction at the high catalyst calcination and/or catalytic reaction temperature. Although the Ni-containing ThO₂, UO₂ and ZrO₂ catalysts showed good performance, carbon deposition on them during the process is fast. However, because of the addition of cobalt to these catalysts (with Co/Ni=1.0), the rate of carbon deposition on them in the process is drastically reduced. This Co addition however resulted in a significant decrease in both the conversion and selectivity; the decrease in the selectivity was small.     

NO reduction with H2 in the presence of excess O2 over Pd/MFI catalyst

The NO SCR (selective catalytic reduction) activity with H₂ in the presence of excess O₂ was investigated over Pd/MFI catalyst prepared by sublimation method. With GHSV=90?000 h⁻¹, a very high steady-state conversion of NO to N₂ (70%) is achieved at 100 °C. Significant reorganizations take place inside the catalyst upon its first contact with all reactants and products at the reaction temperature. Pd⁰, which has a significant role in the NO-H₂-O₂ reaction, is possibly the active site for NO reduction. The formation of Pd-β hydride deactivates the catalyst for NO reduction. Throughout the entire NO-H₂-O₂ reaction, no N₂O or NO₂ is formed; N₂ is the only N-containing product. The presence of O₂ inhibits the formation of undesirable NH₃. The rate of the NO+H₂ reaction is fast or comparable to that of the H₂+O₂ reaction. The oxidation of Pd⁰ and subsequent agglomeration of PdO are responsible for the decreased NO reduction activity at high temperature.     

Selective catalytic reduction of NO by C3H8 over CoOx/Al2O3: An investigation of structure–activity relationships

A series of CoO_x/Al₂O₃ catalysts was prepared, characterized, and applied for the selective catalytic reduction (SCR) of NO by C₃H₈. The results of XRD, UV–vis, IR, Far-IR and ESR characterizations of the catalysts suggest that the predominant oxidation state of cobalt species is +2 for the catalysts with low cobalt loading (≤2 mol%) and for the catalysts with 4 mol% cobalt loading prepared by sol–gel and co-precipitation. Co₃O₄ crystallites or agglomerates are the predominant species in the catalysts with high cobalt loading prepared by incipient wetness impregnation and solid dispersion. An optimized CoO_x/Al₂O₃ catalyst shows high activity in SCR of NO by C₃H₈ (100% conversion of NO at 723 K, GHSV: 10,000 h⁻¹). The activity of the selective catalytic reduction of NO by C₃H₈ increases with the increase of cobalt–alumina interactions in the catalysts. The influences of cobalt loading and catalyst preparation method on the catalytic performance suggest that tiny CoAl₂O₄ crystallites highly dispersed on alumina are responsible for the efficient catalytic reduction of NO, whereas Co₃O₄ crystallites catalyze the combustion of C₃H₈ only.