Optical properties of Nb-doped TiO2 thin films prepared by sol–gel method

In this work, we studied optical properties of pure and Nb-doped TiO₂ synthesized using a sol–gel method and deposited as thin films by spin-coating followed by annealing in air at 500 °C for 1 h. The surface elemental composition was derived from X-ray photoelectron spectra, while structure and surface morphology were investigated using X-ray diffraction and atomic force/scanning electron microscopy. Finally, the optical properties were investigated by means of UV–vis spectrophotometry and spectroscopic ellipsometry.The Nb content was determined from XPS measurements to vary between 1.8 and 4.3 at%. The XRD patterns of the deposited thin films, with a maximum thickness of about 56 nm, showed no diffraction peaks. As proven both by microscopy and spectroscopic ellipsometry studies doping TiO₂ with Nb modified the surface morphology of the samples; the grain size is increasing while the surface roughness decreases with the increase in Nb content. This is accompanied by a decrease in the refractive index and an increase of the extinction coefficient.     

Thermally and mechanically superior hybrid epoxy–silica polymer films via sol–gel method

Hybrid organic–inorganic polymer films composed of an epoxy resin crosslinked with a flexible diamine hardener, and a silica reinforcing phase were produced and their thermo-mechanical properties were determined. Two types of hybrid epoxy–silica polymer films, named EAS-1 and EAS-2, were obtained by hydrolysis and condensation of various amounts of tetraethoxysilane within epoxy network matrix. In EAS-2 hybrids, minor amounts of an amine silane coupling agent were added to enhance interfacial compatibility. FTIR spectroscopy confirmed the formation of organic and inorganic networks. The grafting of amine silane on to the epoxy resin influenced the size and distribution of hyper-branched clusters of silica as indicated by transmission electron microscopy (TEM). The dynamic mechanical and thermal analysis (DMTA) and thermo-gravimetric analysis (TGA) results showed an increase in the storage modulus, the glass-transition temperature, and the thermal stability of hybrid polymer films as compared to the neat matrix. The integration of amine silane coupling agent produced smaller, effectively dispersed silica nanoparticles and consequently improved the ultimate properties of polymer films.     

Structure and mechanical properties of the hybrid films of well dispersed SiO2 nanoparticle in polyimide (PI/SiO2) prepared by sol–gel process

Methyl methacrylate-butyl acrylate structural latexes were synthesized by two-stage seeded emulsion polymerization using 1,1-diphenylethylene (DPE) as a control reagent. In the first stage, the seed latex particles with the precursor poly (methyl methacrylate-DPE) (P(MMA-DPE)) were prepared, and then the second monomer n-butyl acrylate (nBA) was swollen into the seed latex particles under stirring at room temperature. In the second stage, the polymerization of nBA was thermally initiated at 80 °C, and the latex particles composed of block copolymer were synthesized. The size and morphology of the latex particles were investigated by light scattering and TEM. The contact angles of different latex films were also measured. The block copolymer was characterized by size exclusion chromatography, nuclear magnetic resonance spectroscopy, and differential scanning calorimetry. Microphase separation of the block copolymer was examined using atomic force microscopy.     

In situ synthesis of ZrB2–ZrC–SiC ultra-high-temperature nanocomposites by a sol–gel process

ABSTRACT

ZrB₂–ZrC–SiC is one of the ultra-high-temperature ceramic composites with excellent properties. In this research, high-purity ZrB₂–ZrC–SiC nanopowders were synthesised using a carbothermal reduction reaction at a relatively low temperature (1370°C) from cost-effective zirconium(IV) chloride by a sol–gel method. The effect of heat treatment temperature on the synthesis of ZrB₂–ZrC–SiC composite powder was studied. X-ray diffractometry results showed that the phases ZrB₂, β-SiC and ZrC were synthesised at 1370°C. The mean crystallite sizes for each of the phases were calculated using the Scherrer method. The specific surface area for the sample calcined at 1370°C was 81.479?m²?g^?1. SEM observation revealed that the particles had a size lower than 250?nm. Backscattered electron image and map analysis with scanning electron microscopy showed that a suitable phase homogeneity was achieved, as confirmed by energy-dispersive X-ray spectroscopy.     

Preparation and corrosion protective properties of nanostructured titania-containing hybrid sol–gel coatings on AA2024

Titania-containing organic–inorganic hybrid sol–gel films have been developed as an alternative to chromate-based coatings for surface pretreatment of aluminium alloys. Stable hybrid sols were prepared by hydrolysis of 3-glycidoxypropyltrimethoxysilane and different titanium organic compounds in 2-propanol solution in the presence of small amounts of acidified water. Different diketones were used as complexing agents in this synthesis for controllable hydrolysis of titanium organics. The properties of the obtained coatings were compared with those of zirconia-containing films. Electrochemical impedance spectroscopy (EIS) measurements and standard salt spray tests were performed to investigate the corrosion protection performance of the hybrid coatings. It was revealed that their protective properties depend significantly on the nature of metalorganic precursors and complexing agents used in the process of sol preparation. The best anticorrosive protection of AA2024 in chloride solutions is provided by the titania-containing sol–gel films prepared with titanium(IV) tetrapropoxide and acetylacetone as starting materials. In the case of zirconia-containing films, better protective properties were found when applying ethylacetoacetate as a complexing agent.     

Preparation of hybrid silica sol–gel coatings on mild steel surfaces and evaluation of their corrosion resistance

Hybrid silica sol–gel coatings were prepared on mild steel substrate by dip coating technique. The coatings were subsequently heat treated at 200 °C in order to improve their corrosion properties. The coating sols were synthesized using Glycidoxypropyltrimethoxysilane (glymo) and Aminopropylethoxysilane (ameo) as precursor materials. Potentiodynamic polarization curves were derived and Electrochemical Impedance Spectroscopy (EIS) measurements were made in NaCl solution. The surface and cross-section morphology of coated specimens were characterized by scanning electron microscopy (SEM). Fourier transformed infrared (FTIR) analysis was used to identify the presence of various functional groups in the coating solutions. A comparison of the corrosion resistance of the coated and uncoated mild steel was presented. The results indicated that the corrosion resistance of the coated mild steel was improved considerably.     

Sol–gel preparation and characterization of antibacterial and self-cleaning hybrid nanocomposite coatings

ZnO–TiO₂, SiO₂–TiO₂, and SiO₂–TiO₂–ZnO hybrid nanocomposite coatings were synthesized based on sol–gel precursors including tetramethoxysilane (TMOS), 3-glycidoxypropyl trimethoxysilane (GPTMS), tetra(n-butyl orthotitanate) (TBT), and zinc acetate dihydrate. The hybrid network was characterized by FTIR, FESEM, and EDAX techniques. Results indicated that inorganic particles’ size was of nanoorder (20–30 nm), with very uniform distribution and dispersion. Photocatalytic and self-cleaning activities of these coatings were further investigated by degradation of methylene blue in an aqueous solution (20 ppm) at visible light irradiation, indicating photocatalytic performance of the coatings containing ZnO and TiO₂ nanoparticles. The antibacterial effect of the coatings was investigated for inhibition and inactivation of cell growth, with the results showing the same antibacterial activity for ZnO–TiO₂ and SiO₂–TiO₂–ZnO coatings against Escherichia coli and Staphylococcus aureus; the activity was, however, higher than that of SiO₂–TiO₂ hybrid nanocomposite coatings.     

Preparation and properties of sol–gel synthesized Mg-substituted Ni2Y hexagonal ferrites

A series of single phased Y-type hexagonal ferrites Sr₂Ni_2?xMg_xFe₁₂O₂₂ (x=0.0, 0.1, 0.2, 0.3, 0.4, 0.5) were synthesized by the sol–gel auto combustion method. The effects on structural, magnetic and electrical properties have been investigated by substituting Mg²⁺ at Ni²⁺ sites. The X-ray diffraction (XRD) patterns confirm single phase Y-type hexaferrite and various parameters such as lattice constants, cell volume, X-ray density, bulk density and porosity have been calculated from XRD data. The Fourier transform infrared (FTIR) spectra show the characteristics absorption ferrite peaks of the sintered sample. The microstructure was studied by scanning electron microscopy (SEM). All the ferrites show a hexagonal platelet-like shape which is a most suitable shape for microwave absorption. The dielectric constant followed the Maxwell–Wagner interfacial polarization and relaxation peaks were observed in the dielectric loss properties. The room temperature dc electrical resistivity and activation energy were found to decrease for samples x=0.1, 0.2 and increase for the rest of samples hence making these materials suitable for multilayer chip inductors (MLCIs). A soft magnetic behavior was revealed by M–H loops. Saturation magnetization (M_s), retentivity (M_r), coercivity (H_c) and magnetic moment (n_B) were found to decrease as the Mg²⁺ contents increased.     

Tough hybrid hydrogels based on simultaneous dual in situ sol–gel technique and radical polymerization

A tough hybrid hydrogel has been developed by dual in situ sol–gel reaction of γ-ethacryloxypropyltrimethoxysilane (MPTMS) and tetrabutyl titanate, as well as in situ radical polymerization of acrylamide (AM) and MPTMS. In this hydrogel, covalently bonded SiO₂ and TiO₂ nanoparticles were used as inorganic filler and multifunctional crosslinker. Nano-TiO₂ was bonded onto the surface of SiO₂ by forming Ti O Si bonds and SiO₂ bonded with polymer chains by the formation of C O Si bonds, which were confirmed by Fourier transform infrared and X-ray photoelectron spectroscopy technology. Transmission electron microscopy images revealed that SiO₂ and TiO₂ tended to construct a distinct rod-like structure in poly(AM) matrix. This specific microstructure enhanced the mechanical properties of hydrogel. The compressive stress of the gel reached up to 9.49 MPa, and the compressive fracture energy was as high as 5307.73 J m⁻². This strategy provided a probable method for the preparation of tough soft materials with potential applications in chemical machinery and actuators. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47742.     

Investigation of the mechanical and thermal fatigue properties of hybrid sol–gel coatings applied to AA2024 substrates

This research article reports on the response of various hybrid sol–gel materials when applied as coatings to pre-treated bare AA2024 substrates, to mechanical indentation and cyclic thermal stimuli, in order to determine their usefulness in aeronautical applications. Three groups of hybrid sol–gel-coated samples were prepared using various organosilanes and transition metal oxides. The characterization of the materials revealed that the presence of the organic functionalities, especially the methacrylate group, has a noticeable effect on the mechanical response of the hybrid coatings, in particular their flexibility. The presence of methacrylate group in the cured material gives it ability to flex which influenced the thermal fatigue characteristics of the coatings which are able to withstand the cyclic temperature regimes of 82 ± 3 to ?37 ± 3°C over 25 2 h cycles. This capability to maintain substrate protection is reflected in the corrosion resistance of the coatings as measured using electrochemical impedance spectroscopy and accelerated exposure testing. This result is important, as it shows that hybrid sol–gel materials can be used in applications where protecting a metal or ally substrate is paramount, especially in thermally volatile environments.     

Influence of silane structure on curing behavior and surface properties of sol–gel based UV-curable organic–inorganic hybrid coatings

In this study, three usual silane precursors, tetraethoxysilane (TEOS), vinyltrimethoxysilane (VTMS), and 3-methacryloxypropyltrimethoxysilane (MPS), and different binary and triplet blends of them were polymerized via a sol–gel method under acidic conditions. ²⁹Si NMR spectroscopy was used to characterize and quantify the degree of condensation of oligomers. The organic phase was based on a three-acrylate monomer trimethylolpropane triacrylate (TMPTA). The effect of prepared oligomers on the curing behavior of hybrid materials and the interaction between organic and inorganic phases were monitored via photo differential scanning calorimetry (Photo-DSC). Atomic force microscopy (AFM) was used to investigate the surface properties of UV-cured hybrid materials. Photo-DSC results showed that the addition of functionalized oligomers can increase both the photopolymerization rate and the final degree of conversion. They also indicated that oligomers containing MPS are more compatible with the organic phase than other oligomers. Topography and phase trace images of AFM showed that oligomers containing VTMS migrate to the surface of films and affect the water contact angle. In contrast to VTMS, the presence of MPS in oligomers causes the formation of covalent bonds between the organic and inorganic phases in the bulk of the film, and so the surface properties of the film remain unchanged.     

In situ filling of SiO2 nanospheres into PTFE by sol–gel as a highly wear-resistant nanocomposite

In situ filling of nanomaterials into polymers facilitates the dispersion of the nanofillers and their interface combination with the matrices, and reduces the agglomeration encountered in the nanocomposites prepared by a mechanical mixing method. Polytetrafluoroethylene (PTFE) nanocomposites filled with SiO₂ nanospheres (SNS) were fabricated by an in situ sol–gel method in this paper. The SNS in situ filled was highly dispersed in PTFE and showed an excellent combination with the matrix, and the fabricated SNS/PTFE nanocomposites were found a pronounced improvement in stiffness, hardness, glass transition temperature, and hydrophobicity in comparison with the pristine PTFE and the ones prepared by mechanical mixing with the same content. Furthermore, significantly reduced coefficients of friction and volume wear rates were observed on the SNS/PTFE nanocomposites prepared by in situ sol–gel. An operating temperature high up to 200°C and very low volume wear rate were accessible on the optimized SNS/PTFE nanocomposite by in situ filling. The methodology, in situ filling of nanofillers into matrices, might pave a way to prepare nanocomposites with excellent mechanical, thermal, and tribological properties.     

Influence of sol–gel derived ZrO2 and ZrC additions on microstructure and properties of ZrB2 composites

ZrB₂ powder was coated with 5% ZrOC sol–gel precursor and sintered by SPS. Relative densities >98% were achieved at 1800 °C with minimal grain growth and an intergranular phase of ZrC. Carbon content in the precursor determined the type of reinforcing phase and porosity of the sintered composites. XRD, SEM and EDS studies indicated that carbon deficiency resulted in ZrO₂ retention, improving ZrB₂ densification with oxide particle reinforcement. Excess carbon resulted in ZrC formation as the reinforcing phase, but could yield porosity and residual carbon at grain boundaries. These two types of ZrB₂ composites displayed different densification and microstructural evolution that explain their contrasting properties. In the extreme oxidative environment of oxyacetylene ablation, the composites with ZrC-C maintained superior leading edge geometry; whereas for mechanical strength, a bias towards the residual ZrO₂ content was beneficial. This highlighted the sensitivity of processing carbon-precursors in the initial sol–gel process and the carbon content in ZrB₂-based composite systems.     

In situ synthesis,physical and mechanical properties of ZrB2–ZrC–WB composites

In this study, two composition ZrB₂–ZrC–WB composites were synthesized by reactive hot-pressing of Zr + B₄C + WC powder mixtures at 1900 °C. The microstructure of the resulting composites was characterized by a combination of scanning electron microscopy and X-ray diffraction. It is seen that highly-dense ZrB₂–ZrC–WB composites with a homogenous fine-microstructure were obtained after the sintering. The mechanical behavior of the composites was evaluated using by testing under four-point bend testing at room and high temperatures. The results show that the high-temperature strength of the ZrB₂–ZrC–WB composites was substantially improved, compared to ZrB₂–ZrC-based composites without WB. In addition, the elastic properties, electrical conductivity, hardness and fracture toughness of the composites were measured at room temperature. The results reveal that these properties were comparable to those of ZrB₂–ZrC-based composites without WB.     

Fabrication of chemically bonded polyacrylate/silica hybrid films with high silicon contents by the sol–gel method

Polyacrylate/silica hybrid latexes (PAES) with high silicon contents (up to 21%) were prepared by directly mixing colloidal silica with polyacrylate emulsion (PAE) modified by a silane coupling agent. Sol–gel-derived organic/inorganic thin films were obtained by addition of hydrophilic co-solvents to PAES and subsequent drying at room temperature. The effects of co-solvents and γ-methacryloxypropyltrimethoxysilane (KH570) content on the properties of PAES films were investigated. Dynamic light scattering (DLS) data indicated that the average diameter of PAES (96 nm) was slightly larger than that of PAE (89 nm). TEM photo revealed that colloidal silica particles were dispersed uniformly around polyacrylate particles and that some of the colloidal silica particles were adsorbed on the surface of PAE particles. The data of crosslinking degree and FT-IR spectra confirmed that the chemical structure of the PAES changed to form Si–O–Si-polymer crosslinking networks during the film formation. AFM photos, contact angle for water, and XPS analysis showed that the polyacrylate/inorganic hybrid films with high silicon contents were formed by the co-solvent-mediated, sol–gel method and that the Si-based polymers were uniformly distributed on the surface of the dried films. TGA data demonstrated that the PAES films display much better thermal stability than the PAE counterpart.     

High-temperature properties of 2.5D SiO2f/SiO2 composites by sol–gel

2.5D SiO_2f/SiO₂ composites were fabricated by sol–gel process. The mechanical and fracture behavior of SiO_2f/SiO₂ composites under higher temperature were discussed. The oxidation behavior at 1200 °C and 1500 °C was investigated. The results showed that SiO_2f/SiO₂ composites had high flexural strength, and the fracture mechanism was a combination of brittle and ductile fracture. After higher temperature oxidation, the fracture mechanism changed to typical brittle/sudden fracture. For long time usage at higher temperature, it was necessary to stabilize SiO₂ fibers and SiO₂ matrix of SiO_2f/SiO₂ composites.     

Zn–Ni/nano-TiO2 composite electrodeposits: surface modifications and protective properties

Zn–Ni composite coatings were obtained by electrochemical co-deposition of TiO₂ nano-particles (mean diameter 21 nm). Zn–Ni alloy coating was also produced under the same experimental conditions for comparison. The surface morphology, crystallographic structure, and the grain size of the deposits were investigated, along with the percentage of the embedded nano-particles in Zn–Ni matrix, as a function of concentration of TiO₂ nano-particles in the bath. As the titania incorporation percentage is increased, a grain refinement in the nanometer region was revealed followed enhanced microhardness values and an improvement of the content of the nickel in the alloy. Annealing of all coatings at 200 °C revealed the crystallization of the matrix accompanied by a decrease of microhardness followed by stability for 24 h. The corrosion behavior of Zn–Ni/nano-TiO₂ composite coatings with various amount of particle content was mainly studied by electrochemical impedance spectroscopy in 3 % NaCl. It was seen that Zn–Ni/nano-TiO₂ composite coatings exhibited higher corrosion resistances comparing to Zn–Ni alloy coating and corrosion protection improved with increasing nano-TiO₂ in coatings.     

In-situ sol–gel synthesis of zirconia networks in flexible and conductive composite films

The conductive and stretchable films with improved hardness are suitable for the fabrication of flexible electronic devices. This study describes the sol–gel technique to prepare a novel conductive and flexible film consisting of epoxidized natural rubber (ENR), doped polyaniline (PD) and zirconia. The zirconia networks were directly synthesized in-situ in ENR/PD solution and flexible conductive composite film with improved hardness was obtained. The morphology study revealed the size of PD decreased significantly from 77.89 ± 43.95 nm to 4.32 ± 1.13 nm and highest electrical conductivity of 1.9 × 10⁻³ S/cm was achieved with 10 wt.% percolation threshold of zirconia precursor. The binding energy of Zr3d_5/2 and Zr3d_3/2 decreased, suggesting that zirconia was converted to the lower oxidation state. Furthermore, the shape of PD changed from spherical to rod-like structure with root mean square value of 2 nm, while the hardness and reduced modulus improved to 1.72 MPa and 36.7 MPa, respectively.     

Fabrication and properties of cordierite based glass/AlN composites by sol–gel and pressureless sintering

In this study, the effect of AlN content on the crystallization behavior of cordierite based glass, was firstly investigated. Results show that μ-cordierite appeared in the composites with high AlN content even at high temperatures, which implied that the AlN may broad the crystallization temperature range of μ-cordierite and depress the transformation of μ→α-cordierite. The crystallization temperature of α-cordierite was about 980 °C for the pure glass and the temperature increased with AlN content for composites, but the crystallization temperature of μ-cordierite had reverse trend. The composites owned excellent bending strength when the AlN content was 20 wt%. With increasing of AlN content, the dielectric loss was increased which was caused mainly by the structural loss and the appearance of μ-cordierite, but the dielectric constant had crosscurrent. It was observed that the composites were beneficial in producing LTCC material which can be highlighted with high strength, low shrinkage and good dielectric properties at 1 MHz.     

Structural and electrical properties of sol–gel-derived Al-doped bismuth ferrite thin films

Al-doped BiFeO₃ (BiFe_(1?x)Al_xO₃) thin films with small doping content (x=0, 0.05, and 0.1) were grown on Pt(111)/TiO₂/SiO₂/Si substrates at the annealing temperature of 550 °C for 5 min in air by the sol–gel method. The crystalline structure, as well as surface and cross section morphology were studied by X-ray diffraction and scanning electron microscope, respectively. The dielectric constant of BiFeO₃ film was approximately 71 at 100 kHz, and it increased to 91 and 96 in the 5% and 10% Al-doped BiFeO₃ films, respectively. The substitution of Al atoms in BiFeO₃ thin films reduced the leakage current obviously. At an applied electric field of 260 kV/cm, the leakage current density of the undoped BiFeO₃ films was 3.97×10^?4 A/cm², while in the 10% Al-substitution BiFeO₃ thin films it was reduced to 8.4×10^?7 A/cm². The obtained values of 2P_r were 63 μC/cm² and 54 μC/cm² in the 5% and 10% Al-doped BiFeO₃ films at 2 kHz, respectively.