Lightly branched comb polyesters: Application in fast drying solvent-borne coating formulations

Novel oxazoline-based comb-polymers possessing linoleyl or oleic side chains have been synthesized and used to produce low viscosity coatings. Inclusion of the polymers in model paint formulations results in coatings that exhibit faster drying times than commercially available alkyd resin formulations. The comb polymers were produced from diol substituted oxazoline monomers that were synthesized through a scalable, solvent free protocol and purified by simple recrystallisation. Co-polymerisation of the oxazolines with adipic acid at 160 °C in the bulk resulted in the targeted polyester comb type polymers. The polymers were soluble in a range of organic solvents and compatible with commercial alkyd resins. Model paint formulations containing up to 40 wt% of the linoleyl-based comb polymers exhibited a dramatic reduction in viscosity (from 35 to 13 Poise at 25 °C) with increasing quantities of polymer added. Dynamic mechanical analysis (DMA) studies revealed that the drying rate of the model paint formulations containing the comb polymers was enhanced when compared with that of commercial alkyd resins.     

Jatropha curcas oil based alkyd/epoxy/graphene oxide (GO) bionanocomposites: Effect of GO on curing,mechanical and thermal properties

Jatropha curcas oil based alkyd/epoxy/GO bionanocomposites were prepared by direct solution blending of alkyd/epoxy blend matrix with GO nano filler. Structures and properties of the bionanocomposites were characterized with Fourier transform infrared spectroscopy, X-ray diffraction, transmission electron microscopy, differential scanning calorimetry, thermogravimetric analysis, and tensile testing. X-ray diffraction and transmission electron microscopy study demonstrates the formation of highly exfoliated GO layers and its homogeneous dispersion throughout the polymer matrix with 1 and 3 wt% GO. However, the intercalated structure is predominant with 5 wt% GO. The homogeneous dispersion and the strong interaction of the GO layers and the polymer matrix induced the significant improvement in thermal and mechanical properties of the bionanocomposites. The tensile strength and elastic modulus of the bionanocomposite increased by 133% and 68% respectively with 3 wt% GO loading. The thermal stability of the bionanocomposite improved by 39 °C and T_g is shifted toward higher temperature by 20 °C as compared to the pristine polymer. Incorporation of GO significantly decreases the curing time of the alkyd/epoxy resin blend.     

Fatty acids recovery from vegetable oil wet sludge by supercritical alcoholysis

In the last decade the production of soybean and sunflower oil has greatly increased worldwide. Together with it, the market of the oil refining by-products, phospholipids sludge (wet gum) and distillates of the deodorizer (DDEO) is rapidly changing. In this work, we performed the direct alcoholysis of the phospholipids and oil enclosed in the wet gum using supercritical ethanol. A statistical design of experiments was carried out to determine the effect of temperature (280–320 °C), ethanol concentration (50–80 wt%), reaction time (20–50 min) and water content (51–2.4 wt%). In all the cases a complete conversion of the lipids was observed. After removal of volatile compounds, the reaction product contained a hexane insoluble solid substrate (around 25%) and an oily phase with more than 50 wt% of fatty esters.     

Convective drying characteristics of sludge from treatment plants in tomato processing industries

The present work is mainly focused on the study of the thin layer drying behaviour of sludge from water treatment plants in tomato processing industries, using a convective dryer. The drying experiments were conducted at inlet temperatures of drying air of 30 °C, 40 °C and 50 °C and at an airflow rate of 0.9 m/s and 1.3 m/s. The drying rate was found to increase with temperature and velocity, hence reducing the total drying time. In particular, as drying temperature was raised from 30 °C up to 50 °C, the time period needed to reduce the moisture content of the sample from 173 wt% down to 7 wt% (dry basis) was observed to decrease from more than 760 min to 470 min (0.9 m/s) and from 715 min to 295 min (1.3 m/s).Using a non-linear regression (Marquart's method) together with a multiple regression analysis, a mathematical model for the thin-layer convective drying process of sludge from treatment plants in tomato processing industries was proposed. The values of the diffusivity coefficients at each temperature were obtained using Fick's second law of diffusion, and varied from 6.11 × 10^?10 m²/s to 2.54 × 10^?9 m²/s over the temperature and velocity range. The temperature dependence of the effective diffusivity coefficient was described following an Arrhenius-type relationship. The activation energy for the moisture diffusion was determined as 30.15 kJ/mol and 36.70 kJ/mol, for airflow rates of 0.9 m/s and 1.3 m/s respectively. Air temperature 40 °C and drying airflow rate 1.3 m/s were found adequate to reduce drying energy consumption as well as to optimise the dryer loading/unloading periods.     

Polyethylene/octa-(ethyl octadeca-10,13 dienoamide) silsesquioxane blends and the adhesion strength to paperboard

Octa-(ethyl octadeca-10,13 dienoamide) silsesquioxane or bio-POSS was used in the fabrication of polyethylene (PE)/bio-POSS blends by melt mixing. These PE/bio-POSS blends were applied to paperboard by compression moulding coating. The T-peel test was used to determine the adhesion of the blends to paperboard. A FTIR-ATR spectroscopic study was performed to identify the interfacial interaction between PE/bio-POSS blends and paperboard. The T-peel test showed that the adhesion of PE to paperboard was enhanced when there was less than 10 wt% of bio-POSS in the blends. The best adhesions were achieved at 5 wt% and 3 wt% bio-POSS, coated at 200 °C/20 °C and 300 °C/20 °C, respectively. The increase in adhesion strength was attributed to the contribution of mechanical interlocks and probable interfacial interaction between amide groups of bio-POSS and hydroxyl groups of paperboard, as specified by FTIR-ATR. Bio-POSS content above 10 wt% led to a decrease in adhesion between PE/bio-POSS blends and paperboard because the melt flows and mechanical properties of the blends were dramatically decreased.     

Effect of drying methods on volatiles of Chinese ginger (Zingiber officinale Roscoe)

Fresh ginger slices were dehydrated by air drying (AD), microwave drying (MD), vacuum drying (VD), and freezing drying (FD). Volatiles were extracted from fresh ginger pulp and dried ground ginger powder with solid-phase microextraction (SPME), and identified by gas chromatography–mass spectrometry (GC–MS). Results indicated that, 19, 28, 21, 20, 31 and 20 novel compounds (70 in total) appeared in dried gingers treated by AD at 50, 60 and 70 °C, MD at 60 W, VD in 13.3 kPa at 60 °C and FD in 0.203 kPa at chamber temperature of 22 °C, respectively. Principal component analysis for the main volatiles indicated that drying increased the relative contents of benzene,1-(1,5-dimethyl-4-hexenyl)-4-methyl-, 1,3-cyclohexadiene,5-(1,5-dimethyl-4-hexenyl)-2-methyl-,[S-(R*,S*)]-, α-farnesene and cyclohexene,3-(1,5-dimethyl-4-hexenyl) -6-methylene-,[S-(R*,S*)]- while decreased those of 2,6-octadienal,3,7-dimethyl-,(Z) and 2,6-octadienal,3,7-dimethyl-. Cluster analysis disclosed that MD was the most favorite drying way, followed by AD at 60 °C, VD, FD, and AD at 50 and 70 °C.     

Densification and biocompatibility of sintering 3.0 mol% yttria-tetragonal ZrO2 polycrystal ceramics with x wt% Fe2O3 and 5.0 wt% mica powders additive

The densification and biocompatibility of sintered 3.0 mol% yttria-tetragonal zirconia polycrystal (3Y-TZP) ceramics, with X wt% Fe₂O₃ and 5.0 wt% mica powders (denoted by 3Y-TZP: X-5.0 wt% mica) have been studied. When the pellets of 3Y-TZP: X-5.0 wt% mica were sintered at 1300 °C for 1 h, the relative shrinkage increases from 19.20–19.43% with the X increased from 0.3 to 1.0. The relative shrinkage of pellets containing 1.0 wt% Fe₂O₃ (X=1.0) increased from 19.43–19.59% when sintering temperatures were raised from 1300 °C to 1450 °C. X-ray diffraction results show that the pellets of 3Y-TZP: X-5.0 wt% mica sintered at 1400 °C for 1 h only contained single phase of tetragonal ZrO₂ (t-ZrO₂). When the sintering temperature was higher than 1400 °C, the Vickers microhardness was greatest in the pellets with X=0.5. Within pellets with the same Fe₂O₃ content, the dominant wavelength (λ_d) was only slightly different for pellets sintered at 1300 °C and those sintered at 1450 °C. The results of the materials were evaluated in vitro cytotoxicity tests reveals that the powders and sintered pellets are safe materials. The oral mucosa irritation tests did not find erythema or histopathological change including normal epithelium, and was free from leucocyte infiltration, vascular congestion and oedema.     

Characterisation of industrial tomato by-products from infrared drying process

The thin-layer infrared drying behaviour of industrial tomato residues, peels and seeds, was experimentally investigated in the temperature range from 100 °C to 160 °C. The drying rate was found to increase with temperature, hence reducing the total drying time. In particular, as drying temperature was raised from 100 °C up to 160 °C, the time period needed to reduce the moisture content of the sample from 236.70 wt% down to 5.26 wt% (dry basis) was observed to decrease from 99.5 min to 35 min.Using a non-linear regression (Marquart's method) together with a multiple regression analysis, a mathematical model for the thin-layer infrared drying process of industrial tomato residues was proposed. The effective moisture diffusivity is dependent on moisture content; the average values for the diffusivity coefficients at each temperature were obtained using Fick's second law of diffusion, and varied from 5.179 × 10^?9 m²/s to 1.429 × 10^?8 m²/s over the temperature range. The temperature dependence of the effective diffusivity coefficient was described following an Arrhenius-type relationship. Activation energy for the moisture diffusion was determined as 22.23 kJ/mol.     

Synthesis and properties of 1,3,4-oxadiazole-containing high-performance bismaleimide resins

Two novel bismaleimide (BMI) monomers containing 1,3,4-oxadiazole, i.e., 5-tert-butyl-1,3-di[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]benzene (Buoxd) and 4,4′-[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]diphenyldimethylsilane (Sioxd), were designed, synthesized and copolymerized with 4,4′-bismaleimidodiphenylmethane (BMDM) to yield a new series of high-performance bismaleimide resins. Both monomers obtained are readily soluble in common organic solvents, such as dichloromethane and chloroform, enabling an easy solution processing. The thermal properties of the two monomers were carefully studied by the differential scanning calorimetry (DSC), optical microscopy and thermogravimetric analysis (TGA, simultaneous DSC). The BMI resins based on a mixture of Buoxd (or Sioxd) and BMDM in a weight ratio of 10% were prepared. DSC investigations showed that the thermal curing of the BMI resins could be accomplished at a lower temperature than the thermal curing temperatures of Buoxd and Sioxd, and the thermal processing window, i.e., the temperature range between the melting transition and thermal curing process, was over 26 °C. The thermal properties and thermal mechanical properties of the resulting BMI resins were investigated by DSC, thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). No glass transition temperature was found in the range of 50–350 °C, and very good thermal stability (T_d > 490 °C in nitrogen) and high thermo-oxidative stability (T_d > 460 °C in air) were revealed. Composites composed of the above BMI resins and glass cloth were also prepared, which showed high bending modulus (>1.6 GPa) at a very high temperature (e.g., 400 °C).     

Lipase Catalyzed Synthesis of Medium-chain Biodiesel from Cinnamonum camphora Seed Oil

The non-edible camphor tree seed oil was extracted and catalyzed by immobilized lipase for biodiesel production. The oil yield from camphor tree seeds reached 35.2% of seed weight by twice microwave-assisted extractions. Gas chromatography showed that free fatty acid content in camphor tree seed oil was 1.88%, and the main fatty acids were capric acid (53.4%) and lauric acid (38.7%). With immobilized lipase Candida sp. 99–125 as catalyst, several important factors for reaction conditions were examined through orthogonal experiments. The optimum conditions were obtained: water content and enzyme loading were both 15% with a molar ratio of 1:3.5 (oil/ethanol), and the process of alcoholysis was in nine steps at 40 °C for 24 h, with agitation at 170 r·min^− 1. As a result, the medium-chain biodiesel yield was 93.5%. The immobilized lipase was stable when it was used repeatedly for 210 h.     

Study of candeia oil extraction using pressurized fluids and purification by adsorption process

The extraction of oil from wood Candeia (Eremanthus erythropappus) was evaluated using CO₂ and propane as solvents. Experiments were carried out under the following conditions: T = 40 °C, P = 200 bar, T = 60 °C, P = 120 bar, T = 50 °C, P = 200 bar and T = 60 °C, P = 245 bar for carbon dioxide, yield was from 0.30 to 0.72. For propane, the temperature conditions studied were 30, 55 and 80 °C and pressures of 80, 100 and 120 bar, the yield was from 0.44 to 0.59. The α-bisabolol content of oil was evaluated and it was found that the operating conditions of extractions interfere in your concentration. The purification of the candeia oil was evaluated by the combined extraction and adsorption in fixed bed column using silica gel and alumina as the adsorbents. The separation was more efficient when used silica gel as adsorbent.     

Silver cofirable (Ca0.9, Mg0.1)SiO3 microwave dielectric ceramics with Li2CO3–Bi2O3 additive

The effects of Li₂CO₃–Bi₂O₃ (LB) additive on the microstructure, phase formation, microwave dielectric properties and applicability for low-temperature co-fired ceramics (LTCC) technology of (Ca_0.9Mg_0.1)SiO₃ (CMS) ceramics were investigated. The sintering temperature of the CMS ceramics was reduced from 1290 °C to 890 °C by the addition of LB. Secondary phases SiO₂ and Bi₄(SiO₄)₃ were detected when LB content was less than 9 wt%. Low melting point liquid phases were formed when LB content was 11–14 wt%. The Q_f value initially increased with the addition of LB and attained the maximum value for the 9 wt% LB-doped CMS ceramic. When the LB content exceeded 9 wt%, the Q_f value decreased because of the presence of liquid phase and abnormal growth of grains. ?_r of 6.92, Q_f of 27,600 GHz and τ_f of ?43.6 ppm/°C were obtained for 9 wt% LB-doped CMS ceramics sintered at 890 °C for 2 h. Also the ceramics can be well co-fired with Ag electrode.     

Modelling of dehydration–rehydration of instant rice in combined microwave-hot air drying

The drying operation is one of the critical steps in the preparation of instant rice. Drying methods and conditions play important roles in achieving the desired quality. In this study, instant rice was subjected to convective hot air, microwave and combined microwave-hot air dehydration. Three air temperature (70 °C, 80 °C, 90 °C) and three microwave power (210 W, 300 W, 560 W) settings were investigated to find the drying kinetics, rehydration kinetics and colour change. The results showed that combined microwave-hot air drying decreased the drying time required when compared to drying with either hot air or microwave energy alone. Predictive models were developed to describe dehydration and rehydration kinetics. Dehydration rate, rehydration rate and total colour change of rehydrated product generally increased with microwave level and air temperature. Combination drying with MW = 300 W and T = 80 °C was optimal in terms of drying time, rehydration time and colour.     

Biodiesel preparation,optimization, and fuel properties from non-edible feedstock,Datura stramonium L.

This is a study on the feasibility of biodiesel preparation from a new and promising non-edible feedstock, Datura stramonium L. oil (DSO). First, important physical–chemical properties, such as oil content of seed (21.4 wt%), acid value (7.93 mg KOH/g) and fatty acid composition of expressed oil, were determined. Second, under the optimal two-step catalyzed reaction conditions, the maximum fatty acid methyl ester (FAME) yield (87%) and FAME content of more than 98 wt% were obtained. Furthermore, the fuel properties of DSO biodiesel were determined and evaluated. Compared with Jatrpha curcas L. (JC) and beef tallow (BT) biodiesel, DSO biodiesel possessed the best kinematic viscosity (4.33 mm²/s) and cold filter plug point (?5 °C). Based on the results, D. stramonium L. was identified as a promising species for biodiesel feedstock.     

Quality evaluation of pineapple fruit during drying process

Pineapple (Anana comosus) slices were dried by hot-air convective drying technique at fixed temperature (45, 60 and 75 °C) and constant air velocity of 1.5 m/s. The effect of drying conditions (drying time and air temperature) on the pineapple quality was evaluated. The quality of dehydrated pineapple was analyzed by color and texture changes, l-ascorbic acid loss and the ability of water uptake during rehydration procedure. Water uptake during rehydration was described by Page model. Statistical analysis of data revealed not significant difference (p > 0.05) among color and mechanical characteristics of pineapple samples dried at different drying temperatures to preset moisture content. Pineapple samples dried at 45 °C had better rehydration ability and more l-ascorbic acid retention than those obtained by air drying 75 °C. Hence, 45 °C drying temperature was best condition for pineapple quality preservation.     

Temperature-sensitive hydrogel modified by polymerizable liquid crystal AAc-Brij-58: Optical and protein adsorption/desorption behaviors

To avoid template-like action of polyoxyethylene 20 cetyl ether (Brij-58) in hydrogel matrix, a polymerizable liquid crystal AAc-Brij-58 based acrylic acid (AAc) and Brij-58, and poly(NIPAm-co-AAc-Brij-58) (ACHX) hydrogels based on N-isopropylacrylamide (NIPAm) and AAc-Brij-58 were synthesized by esterification and free-radical polymerization. The chemical structures of resulting ACHX hydrogels were confirmed by FTIR and ¹H NMR. The optical property of ACHX pre-polymerization solution was monitored by ultraviolet–visible spectrophotometry (UV/Vis). The pore structure was observed by scanning electron microscopy (SEM). The adsorption and desorption behaviors of Bovine Serum Albumin (BSA) were investigated by temperature-oscillating between 37 °C and 25 °C. The result shows that AAc-Brij-58 and ACHX hydrogels have been successfully synthesized. With increasing mass percent of AAc-Brij-58/NIPAm from 0 to 10 wt%, the transparency of ACH01-10 hydrogel decreases to 0 at 20, 17, 14, 12 and 16 min, respectively. The interior of ACHX hydrogels presents honeycomb structure with thick pore wall with pore size from 120 to 600 μm, but shows vent-like structure on the outer surface after copolymerization by AAc-Brij-58. The adsorption and desorption of ACHX hydrogels exhibit reversible temperature oscillation responsibility between 37 °C and 25 °C. As mass percent of AAc-Brij-58/NIPAm is 1 wt%, ACH01 hydrogel presents highest adsorbed BSA amount, about 1090 ± 24 mg/g at 37 °C. After desorption at 25 °C, columniform BSA aggregates on the surface of ACHX hydrogels were not observed.     

Effect of temperature on structural properties of Aloe vera (Aloe barbadensis Miller) gel and Weibull distribution for modelling drying process

Aloe vera (Aloe barbadensis Miller) gel was dried at five inlet temperatures 50, 60, 70, 80 and 90 °C, in a convective dryer with a constant air flow of 2.0 ± 0.2 m/s. Rehydration ratio, water holding capacity, texture, microstructure and total polysaccharide content were evaluated. Drying kinetics was estimated using the Weibull distribution (r² > 0.97 and Chi-square < 0.0009). Values of scale and shape parameters ranged from 90.94 to 341.06 (min) and 1.43 to 1.49, respectively. Furthermore, the influence of temperature on the model parameters as well as on the quality attributes was analysed using a least significant difference test (p-value < 0.05). These effects were more evident for the long drying period (e.g. 810 min at 50 °C). However, minor alterations in the structural properties and total polysaccharide content were produced at drying temperatures of 60–70 °C, resulting in a high quality gel.     

Changes in physico-chemical and functional properties during convective drying of aloe vera (Aloe barbadensis) leaves

Aloe vera leaves were dried at different temperatures in hot air oven and powdered. The percent powder yield was found 2.60%, 2.60%, 2.55% and 2.52% at 50, 60, 70 and 80 °C respectively. Powder samples had the pH (1% solution) 3.51, 3.53, 3.52 and 3.53 with the rise of drying temperature in the selected range. Statistically, yield and pH indicated no significant difference (p < 0.5) due to drying temperature variation. Wettability of powder at 70 °C was 32 s as compared to 35, 35 and 37 s in the samples obtained at 50, 60 and 80 °C respectively. Water absorption capacity of powder at 70 °C was 359% as compare to 351%, 354% and 356% of 50, 60, and 80 °C powder samples. The HPLC chromatogram obtained for the sample dried at 80 °C shows that as the temperature increased from 50 to 80 °C, aloin content decreased from 10.6 to 1.7 ppm. The “a” values were found 2.028, 2.226, ?0.282 and 2.531 for the samples obtained after drying at 50, 60, 70 and 80 °C respectively. Samples obtained at 70 °C showed negative “a” value indicated that the sample was more greenish in colour as compared to other samples.     

Combustion synthesis of single-phase β-sialons (z = 2–4)

Single-phase β-sialon powders (z = 2–4) have been prepared with homogeneous compositions by the combustion synthesis. The raw materials (Si, Al and SiO₂) were combusted under N₂ pressure of 1 MPa. Without using a diluent, the reaction temperatures were very high (>2000 °C) and the combustion products contained Si and Al residues. With addition of commercial β-sialon (z = 1) as a diluent (up to 50 wt%), both the reaction temperatures and amount of residual Si and Al significantly decreased. The combustion reactions completed at 50 wt% dilution, and pure β-sialon phases were synthesized. When the combustion product itself is used instead of the commercial diluent, the phase content of desired z value increased with the repetition times until a single-phase powder is produced. The sinterability of the synthesized powders was then tested using 5 wt% Y₂O₃ as a sintering aid by the spark plasma sintering (SPS).     

Structural study of mullite based ceramics derived from a mica-rich kaolin waste

Mullite-based ceramics have been synthesized by reactive sintering of a mixture containing kaolin and a mica-rich kaolin waste. Samples fired in the temperature range from 1300 to 1500 °C were characterized by X-ray diffraction (XRD). The quantitative phase analysis and unit cell parameters of the mullite were determined by Rietveld refinement analysis of the XRD data. Mullite-based ceramics with 1.2 wt% quartz, 56.3 wt% glass (amorphous phase), 2.64 g/cm³ of apparent density, and 35±1.2 MPa of flexural strength were obtained after firing at 1500 °C. A liquid phase sintering mechanism activated by a total mica content of 13.3 wt% allowed to increase the mullite content to 47.6 wt% (2.3 wt% quartz and 50.1 wt% glass phase) and improve the flexural strength (70±3.9 MPa) after firing at 1400 °C.